Kaindl SSG 600 A-DC User manual
KAINDL-SCHLEIFTECHNIK
Operating instruction
for
Saw sharpening machine
Kaindl-Schleiftechnik REILING GmbH
Remchingerstr. 4
75203 KÖNIGSBACH- Stein
Germany
Tel.: +49 7232 / 4001-0 Fax: +49 7232 / 4001-30
www.kaindl.de
SSG 600 A-DC
KAINDL-SCHLEIFTECHNIK
List of contents
Technical description......................................................................................................................................................... 3
Basic version ................................................................................................................................................................. 3
Special accessories....................................................................................................................................................... 3
Directed use .................................................................................................................................................................. 3
EC Declaration of conformity............................................................................................................................................. 4
Basic safety advise............................................................................................................................................................ 5
Duty of taking care by the user ...................................................................................................................................... 6
Demands for the operating personnel ........................................................................................................................... 6
Security equipment for the operation personnel ............................................................................................................ 6
Transport ........................................................................................................................................................................... 6
Dimensions and weight.................................................................................................................................................. 6
Table version ............................................................................................................................................................. 6
Version with machine stand....................................................................................................................................... 6
Set up................................................................................................................................................................................ 7
Table version................................................................................................................................................................. 7
Version with machine stand........................................................................................................................................... 7
Environmental conditions for set up............................................................................................................................... 7
Mounting and handling of the automatic............................................................................................................................ 8
Description of components ............................................................................................................................................ 8
Operation instruction for automatic as retrofit kit ........................................................................................................... 8
Connection of the automatic.......................................................................................................................................... 8
Maintenance unit ........................................................................................................................................................... 8
Set up................................................................................................................................................................................ 8
Operaton ........................................................................................................................................................................... 9
HSS-saw blades ........................................................................................................................................................ 9
Carbide tipped saw blades ........................................................................................................................................ 9
Basic adjustment of saw blade ................................................................................................................................ 10
Fixation of saw blade (only for automatic version)....................................................................................................... 10
Adjustment of inside tooth ....................................................................................................................................... 11
Test run of automatic .............................................................................................................................................. 12
Grinding of inside tooth............................................................................................................................................ 12
Adjustment and grinding of outside tooth................................................................................................................. 13
Picture 7 .................................................................................................................................................................. 13
Picture 8 .................................................................................................................................................................. 14
Checkinf of defects.......................................................................................................................................................... 14
Automatic does not work ............................................................................................................................................. 14
Exhaust ........................................................................................................................................................................... 14
Separate exhaust ........................................................................................................................................................ 14
Cleaning and dressing of grinding wheels ....................................................................................................................... 14
Cleaning of diamond wheel ......................................................................................................................................... 14
Dresssing of grinding wheel......................................................................................................................................... 14
Change of grinding wheel................................................................................................................................................ 15
Mounting on grinding wheel support............................................................................................................................ 15
Dispose of grinding wheel............................................................................................................................................ 15
Change of grinding wheel............................................................................................................................................ 15
Drawing of machine......................................................................................................................................................... 16
Picture 1 ...................................................................................................................................................................... 16
Picture 2 ...................................................................................................................................................................... 17
Picture 3 ...................................................................................................................................................................... 18
Picture 4 ...................................................................................................................................................................... 19
Picture 5 ...................................................................................................................................................................... 20
Picture 6 ...................................................................................................................................................................... 21
Picture 9 ...................................................................................................................................................................... 22
Picture 10 .................................................................................................................................................................... 23
Spray cooling................................................................................................................................................................... 24
Maintenance.................................................................................................................................................................... 25
Cleaning and greasing................................................................................................................................................. 25
Spare parts.................................................................................................................................................................. 25
Repairs and warranty ................................................................................................................................................. 26
Wiring diagrams SSG 600 manual / automatic............................................................................................................... 27
Wiring diagram automatic............................................................................................................................................ 28
Basic adjustment automatic control unit SSG 600-A-LF / Feeding cylinder..................................................................... 29
Basic adjustment automatic control unit SSG 600-A-LF / Grinding cylinder............................................................... 30
2
KAINDL-SCHLEIFTECHNIK TECHNISCHE BESCHREIBUNG
Technical description
Basic version
Range: 100 mm – 700 mm saw blade diameter
Saw blade boring hole: 20/25/30/32/35/40/50/70/75, Special size upon request
Grinding wheel
Specification
Corundum grinding wheel grit 46 150х13х20 mm
bonding: V ceramic/ density J / Structure 6
Adjustment of porting arm step less 0 – 180 degrees
Adjustment of motor step less 0 – 270 degrees
Grinding motor
Total energy absorption
Voltage 400V 50Hz, output 0,18kw revolutions 2860 RPM
230 Watt; ready for connection with CEC- plug device 5-poles
Determined Sound pressure level
as per
DIN EN ISO 3744
Emission-Sound pressure level at working place as per
DIN EN ISO 11204: 79 dB/A working with automatic by
sharpening by use of corundum grinding wheel sharpening a
HSS- saw blade ∅460 mm
Weight net 50 kg
Dimension L x B x H 520 x 600 x 400 mm
Only for SSG 600-Automatic Control electro- pneumatic 110 – 240 Volt 50/60 Hz;
complete for air pressure 5 bar medium (oil free) including
maintenance unit.
Special accessories
Diamond grinding wheel Grit D 46 Dimension 150 x 5 x 1,5 x 20 mm
Machine stand Base 450х350 mm tray 680х710 mm
Cooling unit Spray cooling for air pressure connection complete with tank,
magnetic holder and pipes
Industrial dust exhaust, Filter Kat. M 3600l/min; 230 V, 50 Hz; 1450W only for dry grinding
Automatic (for SSG 600-Manual) Control electro- pneumatic 110 – 240 Volt 50/60 Hz;
complete for air pressure 5 bar medium (oil free) including
maintenance unit.
Technical modifications may be done without notification!
Directed use
The saw blade sharpening machine SSG 600-M und SSG 600-A LF is exclusively determined:
for sharpening of HSS and carbide tipped circular saw blades with range of ø100 mm to ø 700 mm
having a clear geometric tooth shape.
for sharpening of carbide tipped saw blades a exhaust is recommended (see chap. exhaust)
The spray cooling is a minimum quantity cooling. Only cool the tooth you are just sharpening
and adjust the quantity of the cooling liquid in order that the liquid evaporates during grinding
and tooth does not anneal.
For other operations, as listed here, the machine is not destined for. That goes for un-authorized use!
The directed use includes also reading this operation manual, as well as keeping all containing directions
of use- especially the safety information.
In case the KAINDL saw blade sharpening machine is not used as per intended purpose, a save
operation cannot be granted.
For all material- and personal damages, arising by not intended use, not the
manufacturer, but the operator of the saw blade sharpening machine is responsible!
3
KAINDL-SCHLEIFTECHNIK TECHNISCHE BESCHREIBUNG
EC Declaration of conformity
in sense of EC instruction for machines (98/37/EC)
The manufacturer: Kaindl-Schleiftechnik
Reiling GmbH
Remchingerstr. 4
75203 Königsbach-Stein
DECLARES THAT THE MACHINE
DESCRIBED HEREIN:
Saw blade sharpening machine
SSG 600 A-DC
Masch. No.:
Refers to the safety and health requirements of the
following EC instructions
EC-Machine instruction (98/37/EC)
EC-Low voltage instruction (73/23/EC)
EC-Instruction EMV (89/336/EC)
Applied harmonised norms:
EN 292-1 AND 292-2 ; EN 294 ; EN 563 ; EN 55014-1+A1 ; EN 55041-2
EN 60034-1+A1 ; EN 60204-1 ; EN 61000-2-2+A1+A2 ; EN 61000-3-3
Applied national norms and technical specifications:
Changes in design, which affect the technical data, listed in this operation manual and the
directed use, therefore change the machine substantially, make this declaration invalid.
Königsbach, 17.10.04
Reinhold Reiling, General Manager
4
KAINDL-SCHLEIFTECHNIK
Basic safety advise
Electrical connection only by a electrician
Only for dry rooms
While grinding always wear your safety glasses
Only use original Kaindl grinding wheels
As the sonic pressure level, when sharpening HSS saw blades, may get up to
83 dB A, we propose wearing a ear protection.
Carbide tipped circular saw blades are only allowed to sharpen with a dust
exhaust. The diameter of the exhaust plug is 36 mm. An exhaust power of
3,000 l/min is sufficient.
for carbide tipped circular saw blades with cobalt an additional exhaust filter
cat. M is recommended.
Let run grinding wheel always downwards.
Never work without grinding wheel protection
Do not set up the automatic box more far than 85 cm from the machine.
The mounting of the retrofit kit is only allowed at Kaindl company
Changes of the electrical equipment, are only allowed with the agreement of
the manufacturer and have to be done by an electrician.
Grinding by use of cooling liquid, only with agreement of the manufacturer
Residual risk: By using the automatic, neglectible squeezes on the transport
mechanism may occur.
5
KAINDL-SCHLEIFTECHNIK
Duty of taking care by the user
The machine has been designed and constructed under consideration of an endangering analysis
and careful selection of observed harmonized norms, as well as further technical specifications.
This safety can only be achieved in daily work, when all necessary steps are taken. It is the duty of
taking care by the user to plan and control these steps.
The user has to take care that:
- The machine is used as directed (see chapter description)
- The machine is used in flawless workable condition, especially that the safety installations are
checked.
- the operation manual is always to be kept in a readable condition, complete, and available near
the machine.
- All safety and warning instructions are not to be removed from the machine and kept readable.
Demands for the operating personnel
Only persons who are familiar with this manual are allowed to work with this machine
Protection equipment for the operation personnel
In each case a safety goggle and ear protection should be placed near the machine
Transport
The machine is delivered in a carded- or wooden box on a pallet. The transportation should be done in
vertical position, if possible to the final place of set up.
Checks before the first installation
In case of damages (visible from the outside or not), please immediately contact your forwarder to
record the damage.
Attention! The period for claims is very short
Dimension and weight
Table version
Dimension : L x B x H 520 x 600 x 400 mm
Net weight : 50 kg
Version with machine stand
Dimensions mounted: L x B x H 680 x 710 x 1300 mm
Net weight : 120 kg
6
KAINDL-SCHLEIFTECHNIK
Set up
The performance, precision and lifetime of a machine, depends among other factors, also from the set up.
The machine is provided with a corrosion protection, this cover should be removed before use. The blank
parts should be oiled slightly.
When setting up, please pay attention, that the machine is fix, vibration free in an optimal working height
(80 to 85 cm working table height for the table version and 83 cm with machine stand) to grant a perfect
operation of the machine
Table version
After unpacking, glue the felt hats on the cast iron feet of the base plate.
The advantages are, the machine is lined up within a few minutes on a table or working table, and no
vibrations will appear.
Version with machine stand
After unpacking, place the machine stand with door side in front and put the tub on the stand, (fixation
borings for the automatic box on the left.
Place the machine inside the tub. (Two persons will be needed)
Now the saw blade sharpening machine is screwed up with the tub and the machine stand on the cast iron
feet of the base plate.
Environmental conditions for set up
Only for dry rooms, from + 5 to + 50° Celsius, max 90 % humidity not condensing.
7
KAINDL-SCHLEIFTECHNIK
Fixation and mounting direction of the automatic
Description of components
Picture 1/15 - transport cylinder
Picture 1/16 – end position switch for transport cylinder
Picture 1/17- support for transport cylinder
Picture 1/18 – adjustment arm for transport cylinder
Picture 2/44 – fixation for grinding cylinder
Picture 2/45 – grinding cylinder
Picture 2/46 – end position switch for grinding cylinder
Picture 2/48 – support lever for grinding cylinder
Mounting direction for automatic retrofit kit
only possible at Kaindl company
Connection of the control
The coloured pipes connect correspondingly with coloured plugs
Put the cable tree plug on the back of the control box.
Electric power euro plug (picture 5/7)
Air pressure connection (picture 5/6)
Maintenance unit
Use a maintenance unit with pressure reducing valve
Bosch Nr. 0821 300 330 (included)
Hörbiger PB 45849-001
Schöffler + Wörner FDM I 3/8“ HA3
Mader L 093.2013
Starting
8
FÜGEN SIE HIER IHR FIRMENLOGO EIN!INBETRIEBNAHME
Before connecting with electric power, a electrician should check that your CEC-plug and socket 5 poles
(high power electric socket)
All 3 phases having power (400 V / 50 Hz) and the rotary field is right side (as per
DIN)
In case one phase has no electric power the grinding, motor of the SSG will be destroyed. (the winding will
burn out). In this case, we will not replace under warranty.
After checking successfully the CEC plug and socket 5 poles, connect the machine with electric current.
Next connect with air pressure (only for SSG 600 automatic), therefore use the supplied maintenance unit
and adjust the operation pressure to 5 – 5,5 bar. (In this range, the machine works at it’s best.) The air
consumption is approx. L/min.
9
KAINDL-SCHLEIFTECHNIK
Operation
The saw blades must be cleaned blank before sharpening.
Please use some steel wool with soap and warm water.
Only with a clean surface, a regular transport is granted.
General directions
HSS-circular saw blades
only to be sharpened with the supplied corundum grinding wheel
with this machine, a setting of the teeth is not possible
Carbide tipped circular saw blades
only sharpen with a diamond wheel
In order to keep the proportion of inside- and outside of teeth, please pay attention to the following:
Re-sharpen the back of tooth only each 4-6 times. This means after having sharpened the inside tooth
4-6 times, then sharpen one time the back of tooth.
In the further sequel of this manual HSS circular saw blades will not be mentioned any further, as the
complete adjustment is identical to carbide tipped - circular saw blades
Pay attention to the safety advises!
10
KAINDL-SCHLEIFTECHNIK BEDIENUNG
Basic adjustment of the saw blade
Place support arm (pic. 1/19) to 0 degree
Open fixing lever (pic. 2/58) for fixation unit (pic. 1/14)
Open fixation screw (pic. 2/57)
Open clamping lever screw (pic. 2/42)
Open saw blade support (pic. 1/23)
Advise: for saw blades with diameter smaller than 200 mm, use the smaller flan
g
e
(ø 50 mm)
Use the spacer ring, corresponding to the boring hole of your saw blade
Place the saw blade on the arm. (The inside of tooth must show to the left).
Advance finger (pic. 2/23) place to the middle of inside tooth, close fixation screw (pic. 2/57)
Adjust saw blade in order the advance finger support comes in contact with the stop dog (pic. 4/79)
or adjust diameter as shown in (pic. 3/65)
Close clamping screw (pic. 2/42)
Place clamping unit (pic. 1/14) parallel to the opposite holder below and fix with lever. Pay attention,
that the saw blade can still be turned by hand without force.
Fixation of saw blade (only SSG 600 automatic)
Adjust knurled screw, depending on thickness of saw blade. Pay attention, that the saw blade
can still be turned by hand without force.
Knurled screw
11
KAINDL-SCHLEIFTECHNIK BEDIENUNG
Adjustment of inside tooth
Open motor fixation screw (pic. 2/39)
Place motor to graduation 0. The grinding wheel must show to the right side.
Open fixation of transport cylinder (pic. 2/51)
Adjust the feed cylinder on the piston rod side, in order the fixation lever is parallel to the outer edge
of the saw blade and fix again.
Transport the saw blade by using the feed lever (pic. 2/53) to the stop dog (pic. 4/79). Pay attention
that the ball is pressed inside it’s sleeve completely.
Compress the cylinder and then move back the unit with feed lever (pic. 2/53) by adjusting how
many teeth should be transported per feed. Now fix the cylinder with the clamping lever.
Test manually by moving forward the feed lever to the stop dog, if the adjusted number of teeth are
transported correctly.
Adjust angle of inside tooth as per the specification of the saw blade manufacturer with the fixation
screw of the porting arm (pic. 2/50)
You can find out the angle by feeding inside. The tooth must be parallel to the grinding wheel.
Limit the grinding depth with the depth stop (pic. 3/70)
Check the adjustments of grinding and transport manually
12
KAINDL-SCHLEIFTECHNIK BEDIENUNG
Test run of the automatic
Potentiometer Transport to graduation 3
Potentiometer Schleifen to graduation 3
Switch No. 1 to Belüften
Switch No. 2 to Start
Machine is running
Check if the feed cylinder pushes the ball of the stop dog inside the sleeve completely (pic. 4/79)
By adjusting the throttle valve, you can control faster of slower move-out of the feed cylinder
By adjusting the throttle valve, you can control faster of slower move-in of the feed cylinder
The adjustment of the potentiometer (pic. 5 transport), effect a change of the time-period between move-
out and move-in of the feed cylinder
Adjustment of grinding feed by the throttle valve, effects a faster or slower move-out of the grinding
cylinder
Adjustment of grinding feed by the throttle valve, effects a faster or slower move-in of the grinding
cylinder
The adjustment of the potentiometer (pic. 5 transport), effect a change of the time-period between move-
out and move-in of the grinding cylinder
Place the shut down magnet on the saw blade in front of the sensor (pic. 1/13)
When the magnet is coming below the sensor, by turn of the saw blade, the machine must stop
automatically. Mark the position of the magnet on the saw blade
In case the automatic does not stop, the sensor (pic 1/13) must be placed lower, closer to the magnet
and fixed again.
Sharpening the inside tooth
Press porting arm (pic. 1/19) against the stop dog (pic. 3/70)
Adjust the grinding feed by use of the hand wheel (pic. 1/9)
Remove the magnet
After the first two teeth are sharpened correctly, place the magnet on it’s marked position
The machine now sharpens on each tooth the adjusted surface and stops automatically after one
complete turn.
Attention!! By removing the magnet, the automatic will keep on
running
Switch (pic. 5) to stop
Check surface of the sharpened inside tooth, if not, start for a second turn.
For the second turn, the adjustments will be taken automatically
Concluding of grinding operation
Motor off, both switches (pic. 5 Einrichten, Stop) to the left position
13
KAINDL-SCHLEIFTECHNIK BEDIENUNG
Adjustment and grinding the outside tooth
Open fixation screw of the motor (pic. 2/39)
Turn the motor to position 0, the grinding wheel must be on the left side
Open fixation screw (pic. 2/50), move porting arm (pic. 1/19) to the left and adjust at position:
grinding the back of tooth, angle adjustment (pic. 7)
Adjust the tooth transport, in the way, that the correct number of teeth are transported.
Picture 7
Alternating angle back of tooth Phase angle back of tooth
Alternating- and phase angle are adjusted with the motor in relation to the motor scale (pic. 8)
Direction!
As the original angles for grinding the back of tooth, the alternating- and phase angles are often
unknown, copy these angles from the tooth of the saw blade. We propose you, to note these angles
in a list. (see pic. 7 + 8)
Phase angle 45 ° below: grind over the back edge of the diamond coating
Phase angle 45 ° upside: grind of the front edge of the diamond coating
Picture 8 Tooth distance
30°
30
15°
-8° +25°
Grinding of
back of tooth
Angle of inside tooth
Alternating angle inside
tooth
14
KAINDL-SCHLEIFTECHNIK
Checking in case of defects
automatic does not work
Check electric main connection, Rotation field as per DIN
Press return current switch
Magnet is placed below the switch-off sensor
Check the electric wiring and plug on the back of the control box
Potentiometer (pic. 5) on in position 0
Throttle setback valves of the air pressure cylinders are closed
Grinding- and feed cylinder work at same time
Check pipe connections for their correct colour (picture 5).
Exhaust
Separate dust exhaust
For a separate dust exhaust, we suggest one of the following dust exhaust types:
Description Supplier filter class
SQ 450-3M WAP cleaning Systems GmbH M
89287 Bellenberg (http://www.alto-online.com/)
ISA 15 K1-1 SORMA Paul Andrä KG M
73547 Lorch-Waldhausen
(http://www.lorch.de/)
If necessary, you will need an adaptor (pipe connection ø 36 mm) for your suction
pipe.
Cleaning and dressing of grinding wheels
Cleaning of diamond wheel
Use the saw blade as support for the cleaning stone (picture 6)
The gap between the saw blade and the diamond wheel should need exceed 3 mm
Start the motor and clean the diamond wheel with the cleaning stone.
Dressing of corundum grinding wheel
Mount the grinding wheel dresser on the porting arm (picture 9/82)
Dress the wheel by twisting the grinding wheel dresser and move forward by use of the hand wheel
(picture 1/9).
15
KAINDL-SCHLEIFTECHNIK
Change of grinding wheel
Mounting on the grinding wheel support (Corundum wheel)
Place the grinding wheel inside the dismantled grinding wheel support, and don’t forget the cardboard
for the grinding wheel
(Cardboard – grinding wheel - cardboard).
Turn the flange nut by hand on the grinding wheel support
Take the socket screw wrench (included) and tightly close the flange nut.
Disposing of the grinding wheel
Old grinding wheel can be disposed as “rest garbage”.
Diamond wheels, whose body material is aluminium, give to aluminium scrap metal.
Change of grinding wheel (Diamond wheel)
Dismount the grinding wheel cover (Picture ¼) with allen key SW 2,5 (included), while turning out
the 3 screws (M 4 x 12) and pull off the grinding wheel cover.
Now open the nut (SW19) on the motor spindle, while holding the motor spindle with an allen key (SW 6)
in the centre
After having turned out the nut, pull the wheel together with the support from the motor spindle.
The mounting of the new wheel is made in the reversed sequence
Attention!
Never operate the SSG 600 without correctly mounted grinding wheel protection!
16
KAINDL-SCHLEIFTECHNIK MASCHINENZEICHNUNGEN
Drawings of machine
Picture 1
17
KAINDL-SCHLEIFTECHNIK MASCHINENZEICHNUNGEN
Picture 2
18
KAINDL-SCHLEIFTECHNIK MASCHINENZEICHNUNGENKAINDL-SCHLEIFTECHNIK MASCHINENZEICHNUNGEN
19
Picture 3
19
KAINDL-SCHLEIFTECHNIK MASCHINENZEICHNUNGEN
Picture 4
20
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