Cayken KCY-320WEQ User manual

OPERATING INSTRUCTION -35

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Warning
Thanks To The Buyer
About This Manual
Safety Regulations
Use The Key Points Of The Cutting Machine
Specification
Machine Parts Drawing
Applicable Projects
Matters Needing Attention
Operating Instructions
Fittings
Maintenance And Inspection
Maintenance Notes
Spare Parts List Exploded Drawing
CONTENTS

1
Operation Manual
WARNING
THANKS TO THE BUYER
ABOUT THIS MANUAL
The machine model of the description in this manual:
Confirm the machine model according to the nameplate.
Thanks for buying the series of diamond drill machine of . Please read
the operation manual and pay attention to the safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.
To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the authorized persons, please do not let other people to
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can be only maintained by the people who has the certification.
KCY: 320WEQ 420WEQ 520WEQ

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SAFETY REGULATIONS
1.Read and understand all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious personal injury.
2.Keep bystanders, children and visitors away while operating a power tool. Only
to be operated by qualified person who has read and understand the manual.
3.Don´t expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
4.Do not abuse the cord. Never use the cord to carry the tools or pull the plug fr-
om an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Rep-
lace damaged cords immediately. Damaged cords increase the risk of electric
shock.
5.Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
6.Keep bystanders, children and visitors away while operating a power tool. Dis-
tractions can cause you to lose control.
7.Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
8.Check that the blade and the blade guard is not damaged or cracked before
starting. Replace the blade or the blade guard if it is exposed to impact or is
cracked.
9.Wear personal protective equipment. Wear safety shoes or boots, protective
gloves, a hard hat, ear protection and eye protection.
10.Remain at a distance from the blade when the engine is running.
11.Never use the machine in upside down way.
12.Make sure that the mains voltage corresponds to the specification given on
the type plate.
USE THE KEY POINTS OF THE CUTTING MACHINE
1.The use of power supply
Make sure that whether the power supply is equipped with creepage prevention
device.If not,you can buy it by yourself.Please wear rubber shoes and rubber gloves
before operation for sake of safety.
2.Protect the inside of the motor from water
If water comes into the inside of the motor,it will arouse electric shock or burn the
motor.
3.Cool the cutter in the inlet valve
Because superheated saw web’s longevity will be short,pay attention to supply
water to the inlet valve in the cutting procedure.In addition,please note that do

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not use recycled water,or else it will affect the smoothness of the runninr water,
causing damage to the water seal and so on.
4.Fix the machine safely
Fix the machine safely.Improper way of installation will not only prevent normal
operation,but be dangerous.
5.Use diamond saw web
The cutter is designed for using diamond saw web.Do not replace the diamond
saw web with other cutting devices.
6.The machine is attached with adjustable clutch
If you clamp down overly in operation or the saw web is stuck by the reinforcing
steel bar suddenly.the clutch will start to protect the saw web from being dam-
aged.If the clutch skids,it does not mean the machine is damanged.Just withdr-
aw the reamer and tighten the clutch and then start the clutch again.
7.Let the saw web run fully before cutting
Turn on the switch,waiting the saw web run fully and then start cutting.
8.Do not touch the running saw web with your hands
Note that never touch the running saw web with your hands,which is dangerous
and will lead to serious results.
9.Aloft operation
If the machine is in aloft operation,please notice to fix it in balanced and steady
place.
10.The cutter makes transverse cutting
Because the machine must use the cooling water in operation,the man motor
is on top when the cutter makes transverse cutting.Contrarily,if the saw web is
on top,water will come into the motor.It is very dangerous.
11.Pay attention when the cutter cuts through the floor
When the cutter cuts through the floor,the cut parts will fall down after cutting.
Thereby take protecting measures under the cut parts to protect the safety of
people and properties.
12.Abnormal motion
If the saw web stops or there is abnormal sound in the process of cutting,turn
it off.
13.Clean up the machine after use
To keep the machine’s service life, keep it tidy after use.

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SPECIFICATION
Cutting
Diameter
mm
V
Hz
W
mm
MOD KCY-320WEQ KCY-420WEQ KCY-520WEQ
800
110/220~
50-60
6280
320
300
1000
110/220~
50-60
7280
420
280
1200
110/220~
50-60
7980
520
260
rpm
※ In order to keep improving our products,we reserve the rights of making
changes to technical data without advance notice.
Rated
Voltage
Rated
Frequency
Input
Power
Cutting
Depth
No-load
speed

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MACHINE PARTS DRAWING
①
②
③
④
⑤
⑥
⑦
⑧
⑨
1.Blade guard
2.Water connection
3.Drive motor
4.Foundation
5.Track
6.Control Cabinet
7.Feed motor
8.Cutting motor
9.Feed-on hand wheel

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APPLICABLE PROJECTS
The machine is applicable for cutting or slotting on armoured concrete, concrete brick wall,
stone material such as marble and wall.
MATTERS NEEDING ATTENTION
Check the following points before plugging in:
1.Use rated power supply
If the machine does not use rated power supply,it can not work.Please notice that only
the machine uses the right rated power supply and keeps the current in the control
cabinet at 6A,no more than 10A,the machine can work to its optimal efficiency and
without damage.
2.Make sure that the switch is in position“Off”
The switch on the control cabinet of the machine can be easily switched on.Make sure all
switches of the machine are off before plugging in to avoid the accident.
3.Make sure the blade is correctly fixed
Lock the blade screw in the clockwise direction.Fasten it with the open end wrench and
rotate the blade screw to see if it rubs with the blade guard.If it does,adjust the blade
and the blade guard before use.
OPERATING INSTRUCTIONS
A.Installation of the machine
Install the track way first,and then fix the machine on the track way.In order to cut the
wall surface flatly,the right method to install the track way is:The motor is on top and the
saw web in the downside.Keep the rotating direction of the saw web against that of the
running direction of the motor.In this case,it can not reduce the cutting time,but also
improve the cutting capacity.
1.Drill one anchoring spurs for the setscrew of 16.3-16.5mm in diameter and 55mm in
depth with the percussion drill at the position of133±2mm from the facet.It can hold a
machine with a M12 setscrew.The guide rail can be fixed in any place around the
anchoring spurs.
2.Use an air pressure gun to clean away the pieces in the anchoring spurs.
3.Drive in a machine with a M12 setscrew,insert a loosening bar into the screw hole,and
knock the fixed setscrew with a hammer.Make sure the setscrew is fixed tightly in the
holes,or else it may move or drop down in operation.Use the outfitted setscrew and screw
and so on to fasten the guide rail outfit.The number of the setscrew depends on the
softness of the cutting plane.The track way must be fixed tightly.

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4.Fix the host machine according to the progressing mark on it.Fix the speed control,the
plug and the handwheel rotating in counter-clockwise and then the host machine can run
on the track way.
5.Fix the saw web.The diameter of the internal hole of the host machine is 355mm.The
hexagonal screw to fix the saw web must be fastened by the open and wrench.
6.The saw web aims at the cutting plane line.Fix the track way totally,adjust flatly the six
hexagon heads on the track way with the hexagon spanner and move up and down the
screws to be on the same horizontal line. Thus the track way can not break away from
the joint.
7.Aim at the plug connecting the cable. B.Cutting instructions
8.Insert the water pipe into the inlet valve to supply water.Regulate the water and make it
abundantly on the cutting plane.
9.Turn on the switch on the control cabinet and the switch on the control cabinet and the
switch of the host machine.
10.After rotating the cutter handwheel,in start cutting slowly.The saw web move downwards
to touch the cut parts.The saw web must move slowly.When the cuts to the preset
depth,rotate the handwheel to cut.(then you should turn on the machine’s switches
for moving up and down or forward,adjust the speed and make electric cutting.)You
can adjust the cutting speed when it cuts into the wall.The cutter must keep a low and
uniform velocity when coming into reinforcing steel bars.If it cuts too deep at the
beginning,it is excessive work for the machine,which will decrease the cutting speed.
11.Dissemble the host machine from the track way and clean up the working area after
the cutting.
Notes when the cutter is working:
a.If the cut part is hard and thick,the best way is to cut it twice.That is, if the cut part is
20cm thick,cut into 10cm first and then cut into 10cm again.In this way,it will raise the
cutting efficiency,and reduce the spoilage to the saw web.
b.Do not plug in when fixing or dissembling the saw web in case of accident.
c.The machine can not work over 10hours every day.It is better to cool it for a while after
it keeps working for two or three hours and then it can work again.
The track has two sizes of 1.2m and 1.8m.The user can order other size of track way
accordingly.
FITTINGS

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MAINTENANCE AND INSPECTION
Note:Do not plug in before checking the machine.
The accumulative working hours of the machine can not exceed 24hours.
Then it must be thoroughly cleaned up and maintained.You should especially
guarantee the lubrication and flexibility of the lifting screw and the lifting screw
and the lifter of the host machine.(They can not have any slurry and sundries,
which is good for operation.On the contrary,it will damage the machine.)
1.Check the blade
Using attrited blade will reduce the cutting efficiency and make the motor overwork.
The blade needs to be changed timely.
2.Check the chain wheel
Check whether the 16chain wheels under the foundation are stuck or fail to work.
The space between the chain wheel and the track way is no more than 0.2mm,or
else you should loosen the screw caps for fastening the chain wheels and adjust
the hexagonal tightening screws at both sides of the foundation accordingly.
3.Check the chain wheel
Check monthly the depth of parallelism between the moving direction of the blade
and the track way.If the distance between the blade and the track can not be more
than 1mm,or else the blade maybe stuck by the concrete when cutting,thus decre-
asing the cutting efficiency.If they are not parallel,loosen the 4 set screw of two sp-
eed box on the middle base with hexagon spanner of less than6mm and adjust de-
pth of parallelism of the blade.
4.Check the carbon brush
The motor contains dissipative carbon brush,If the carbon brush is seriously worn,
it will wear the motor. When the carbon brush is frayed to only 6mm,it needs to
change a new carbon brush.Keep the brush clean, so that it can be easily put into
the carbon brush box.
Note: Keep changing the carbon brush from the original manufacturer. Nip tightly
the power line when changing the carbon brush.
5.The motor’s protection
The motor is the heart of the machine. Be careful.Do not let oil or water into the
motor.
Notes: If dust or things come into the motor.the motor may be damaged.
Make the motor run no-load to eject the dust after each use.
6.Check the screws on the machine
Check whether the screws on the machine are loosed.If they are,fasten them.It is
very dangerous to use machine with loosed screws.

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7.Keep the machine or fittings
Keep the machine or fittings in dry and safe place.Do not place them in the
following places:
a) Place in the reach of children
b) Moist place
c) Place where the temperature is labile
d) Place exposing directly to the sunshine
e) Flammable or explosive place
MAINTENANCE NOTES
First,the machine is made under normal producing system.Thereby,if your machine
is broken, do not repair it by yourself but contact our franchiser or us for repair.
Second.it is prohibited to personally change parts not from the original producer.
If you do, we will charge the total repairing fees after it is verified.For example,if
you change the carbon brush not from the original producer,the resistance may be
too large or small for the machine for it is not from our factory. It may result in the
damage to the motor cover and others,and even leads to the burning of the motor.
For the sake of protecting the machines’s service life,we prohibit the customer to
personally change parts not from the original producer.Thank you for your
cooperation.
Annotations:Clean up and lubricate every thread rolling dies and wheel for every
200 hours´ operation.

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NO. Parts name QTY NO. Parts name QTY
Outer hexagonal screw M16 * 35
Inner splint 800
Outer splint 800
Oil seal 50 * 60 * 8
Water circle 800A
Water connection 1/4
Cylinder screw M4 * 6
Marketing 25 * 8 * 7
Spindle 320
Inner card 52
Bearing 3205
Hegonal screw M6 * 125
Pad M6
Pad M6
Oil seal 40 * 52 * 8
Hand-key pad 250A
Copper 200A
Spindle gear 800-5
Bearing 6201
Crescent pin 4 * 12
Class I gear 800-1(8)
Bearing 6001
Class I tooth axis 800-2
Hegonal screw M6 * 80
Gear Box 320-WEQ
Cylinder pin 4 * 12
Hose faucet 200A-EU
Bearing 6202
Curved bullet pad 200A
Iron Ring 200-1
Nut 200A
Bearing 16002
Middle cover 320-WEQ
Bearing 6202
Card 24
Class II gear 800-3
Class II tooth axis 800-4
O-ring 35 * 2
Breeze 200D
Bearing 6202
Rotor 320 WEQ
Bearing 6200
Loose nut M5
Pad M5
Hegonal screw M5 * 105
Interior 200A
Insulation sleeve 12 * 20
Stator 320WEQ
O-ring 38 * 3.1
Trademark DK
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Cross level screw M4 * 8
Hegonal screw M4 * 35
Horizontal instrument 16 * 8
Cover 200D
Brush frame 200A
Round head cross screw M4 * 8
Bypass 200A
Brush frame 200D
Parameter card DK(92.6 * 40.4)
Stator hull 200D
Power cord 3 * 2.0 * 3.5 M
Hegonal screw M4 * 50
Switch Box Cover 200A-FS
Hegonal screw M4 * 25
Waterproof switch KJD17B
Switch Box 200A-FS

1 1
KCY-320WEQ Motor

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NO. Parts name QTY NO. Parts name QTY
Roller 320
Bearing 6902
Pad 8
Hegonal screw M8 * 16
Flower Iron Set 320
Semi-circular plate 320-WEQ
Hegonal screw M4 * 16
Trip switch left hook 320
Outer Heptagonal Screw M6 * 12
Trip Switch TIV-80
Trip Switch Cover DW
Trip switch punch DW
Hegonal screw M4 * 10
Cover 320-WEQ
Up hook 800
Outer hexagonal screw M6 * 16
Direction 320
Sign 320
Blade gear 320.
Marketing 3 * 3 * 12
Knife motor 320
Hegonal screw M5 * 20
Hegonal screw M5 * 10
Warning sign 320
Hose connector M12 * 1.5
Outer Heptagonal Screw M6 * 16
Lower hook right) 320
Nut M12
Base 320-WEQ
Outer Hegonal screw M4 * 25
Auto Remove Wrench 320
Hegonal screw M5 * 25
Handle M16320
Ring cover 800A
Gasket 320
Eccentric iron ring 320
Hegonal screw M8 * 16
Bearing 6000
Iron sleeve with spline 44 * 5
Hegonal screw M12 * 35
Hegonal screw M5 * 16
Semi-circular cover 800D
Bearing 6001
Turbo plate 800D
Marketing 4 * 4 * 14
Turbine 800
Bearing 6001
Small gearbox 320-WEQ
Bearing 6202
Worm φ 22 * 102
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Bearing 6003
Card 16
Worm plate 800D
Card 16
Marketing 4 * 4 * 10
Hegonal screw M5 * 10
Hegonal screw M5 * 16
Small box cover plate 320-WEQ
Hegonal screw M4 * 10
Walking gear 800D
Marketing 4 * 4 * 16
Card 8
Walking motor DW
Hegonal screw M6 * 25
Silk rod 530
Plot 250
Rod 640
Column 570
Hegonal screw M6 * 16
Gear 320
Marketing 8 * 7 * 15
Cover nut M12
Pad M12
Bearing cover 800
Marketing 5 * 14
Right-angle connector M16 * 1.5
Motor cover 800D
Round Cross Screw M4 * 10
Cover cover DW
Into the knife wheel 800
Pad M8
Inner hexagonal screw M8 * 16
Hegonal M3 * 8
Nine-hole aviation plug DW

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KCY-320WEQ 机架

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