Kaindl RMS Series User manual

OPERATIONMANUALFOR
CIRCULARKNIFESHARPENING
MACHINERMSMANUAL
Originaloperationmanual
Pleasekeepforfurtheruse!
KaindlSchleiftechnikREILINGGmbH,RemchingerStr.4,D75203KönigsbachStein,Germany
Tel.:+497232/40010,Fax.:+497232/400130,Internet:www.kaindl.de,EMail:[e-mail]

CONTENT
ECDeclarationofconformity 3
Transport/Environmentalconditions/Setupofthemachine/
Generalsafetyadvice/Directeduse  4
Structureofthemachine 5
Technicaldata 6
Operation 7
Fixationofthecircularknife  7
Adjustmentofthecircularknife  8
Grindingofthecircularknife 9
Basicregradinggrinding(Importantinformation,pleaseread!)  10
Standardvaluesforsharpeningoperation  11
Operationofthemanualversion 12
Changeofthegrindingwheel 13
Descriptionofthecoolingunit/Basicinformationaboutcoolingliquids  14
Changeofknifesupport/Sparepartlist  15
Maintenance/Cleaning/Repairs/Disposal/Warranty  16

2

ECDECLARATIONOFCONFORMITY
Themanufacturer: KaindlSchleiftechnik
ReilingGmbH
RemchingerStraße4
75203KönigsbachStein
Germany
declares,thatthemachine Circularknifesharpeningmachine
describedherein:  Type:RMS
referstothesecurityandhealthrequirements ECMachineinstruction(2006/42/EC)
ofthefollowingECinstructions: ECInstructionEMV(2004/108/EC)
Appliedharmonisesnorms:
ENISO121001andENISO121002;EN294;ENISO137321;
EN610291,EN60204Part1;EN6100061;EN6100062;
EN6100063;EN6100064
Changesindesignwhichaffectthetechnicaldata,listedinthismanualandthedirected
use,thereforechangethemachinesubstantially,makethisdeclarationofconformity
invalid!
Thedocumentswerecompiledby: ReinhardReiling
KaindlSchleiftechnik
ReilingGmbH
RemchingerStraße4
75203KönigsbachStein

3

1.TRANSPORT
ThecircularknifesharpeningmachineRMSisdeliveredinawoodenboxonpallet.The
grossweight(incl.packing)ofthemachineisaround115Kg.Thetransporttakesplace
withpallettruckorforklift.
1.1ENVIRONMENTALCONDITIONS
4
PlacethecircularsharpeningmachineRMSonlyindryrooms.
Environmentaltemperature: from+5to+50°C
Humidity: upto90%;notcondensing
1.2SETUP
Movethepalletascloseaspossibletothefinalpositionofthemachine.Thenremovethe
screwjointsbetweenmachineandpallet.Beforeplacingthemachineatitsfinalposition
onthefloor,screwin,themachinefeetfrombelow.Pleasepayattentionthatthemachine
isalignedhorizontalonthefloor.Thealignmentshouldbedonebyuseofabubblelevel
(Standardmodelissufficient).Placethebubblelevelontopofthecabinetandalignin
boothdirectionbyadjustingthemachinefeet.
Pleasepayattention,thattheplaceofthemachinegrantsavibrationfreeoperation.
1.3GENERALSAFETYADVICE
Readtheoperatingmanualintensive!
Fordamagescausedbyignoranceornotfollowingtheoperatingmanual,noliabilityis
assumed!
Whendealingwithcircularandshapeknifegreatestcautionisneeded,becausethiscan
havethesharpnessofarazoranditcanresultinsignificantcutsifhandledcarelessly.
Tolargelyavoidthese,theuseofcutprotectionglovesisstronglyrecommended.
1.4DIRECTEDUSE
ThecircularknifesharpeningmachineRMSisexclusivelyintendedforsharpening
circularbladeintherangeofØ100mmtoØ350mm.Thedirectedincludesalsoreading
thisoperationmanual,aswellaskeepingallcontainingdirectionsofuseespeciallythe
safetyinformation.
Forallpersonalandmaterialdamages,arisingbynotintendeduse,notthe
manufacturer,buttheuseroftheRMSisresponsible!

2.STRUCTURE
5
Grinding
motor
Cooling Safetycover
Grindingwheelcover
Clampingflange
roundknife
Drivingmotor
Lynette
Adjustment
bridge
Adjustmentpillar

3.TECHNICALDATA
Dimensions
Length: 560mm
Depth: 820mm
Height: 1270mm
Weightnet: Manual110Kg
Clampingrange/Basic: Ø100mmtoØ350mm
Grindingwheel: Ø125x32x20x5x30mm
Noiseemission:  <70dB(A)
Spacerrings: 20x22,20x30,20x32,20x40,20x30withface
ElectronicalData
Driveofgrindingspindle:
Motor: 1~230V/50Hz
Motorspeed: 2770RPM
Power: 0,37KW
IPcode: IP55
Flowtimeofthemountedgrindingwheelapprox.10sec.
Coolantpump:
Motor: 1~230V/50Hz
Power Step1: 0,028KW
Step2: 0,045KW
Step3: 0,063KW
IPcode: IP65
Deliveryrate: 1635l/min
Driveofcircularknife:
Specificationsaresubjecttochange.
6
Onlyofthemanualversion.
Continiuouslyvariabledrivingmotorforcircularknifes:
From2to25RPM

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Centerthecircularknifebyselectingthecuttablespacerringontheclampingflange.
Nowfixthecircularknifewiththepressurediskandthefixationnutontheclamping
flange(seePicture).
Beforetighteninguporloosingthefixationnut,theshaftfixationpinmustbepressed
down.Turnthemotorshaftwiththecwrenchtillthepinlocksintheshaftfixation.
!!!Attentionwhentighteningandlooseningofthecircularknife.Riskofinjury!!!
4.OPERATION
4.1FIXATIONOFTHEROUNDKNIFE
Pressuredisk
Clampingnut
Shaftfixation
Shaft
Lynette
Clampingflange
Afteryouhavefixedthecircularknife,placethelynetteonthebackoftheknife.Alignthe
lynetteinthewaythatthewheelisturningsoftly(e.g.circularknife10°,lynetteapprox.
15°).Dependingonthetypeofcircularknife,youcanadjusttheangleofthelynettehead
correspondingly.Thelynetteistosupportofthecircularknifeandgrantsaburrfree
bevel.
Placeonthe
backofthe
cuttingedge
Adjustmentof
anglevalues

4.2ALIGNMENTOFCIRCULARKNIFE
8
Byopeningthestarknobscrew(1)youcannowadjusttheanglevalueofyourround
knife.
Scale
Starknobscrewto
arresttheadjustment
pillar
Starknobscrewto
arrestthecuttingangle
1
2
Handleverforthe
adjustmentofthe
grindingmotor
Afteryouhavesettheangle,openthestarknobscrew(2)andmovetheadjustmentpillar
inthewaythatthecuttingedgeoftheroundknifeisinsidethemarkedgrindingrange.
Grindingrange

!!!IMPORTANTINFORMATIONPLEASEREAD!!!
5.BASICREGARDINGGRINDING
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Pleasekeepinmind,thatgrindingbasicallyisaformofsofttreatment.Forgetting
optionalresults,pleasepayattentiontosomeelementaryrules.
Physicallygrindingisainteractionbetweenmaterialoftheworkpiece,thesuitable
abrasive,bindingoftheabrasive,gritsize,coolingliquidandfinalythewellmatched
feedingsizeaswellashaltandgrindingcycleswithoutfeeding.
Forachievingperfectprecisionitisbasiclyconsideredusingsmallfeedingsizes(4µ),
haltcyclesofminimum15to30secondsataspeedof10to20rpm,coolingliquid
directedtothecircularknife.
Itisabsolutelyrecommendedtofocusyourattentiontothegrindingcycleswithno
feeding.Thistimespanshouldlastalonguntilyouhearnomorenoisefromthegrinding
wheel.Thatgrantsthatthecompletefeedingsizehasbeenworkedoff.
Surelygrindingalsomeansscrubtreatmentbutthisiswithit'sparametersquitesobering
foranamateuringrinding.Scrubbingmeansverycoarsegrit,openbondingofthe
grindingwheel,feedingofmax.12µ,haltperiodsofmin.1030seconds,atknife
rotationof15to25rpmandalotofcoolingliquid.
Asmentionedabove,theseparametersareonlyaroughguidelinewhichgrantsthat
choosesparameterscanbeprocessedbythemachine.Finally,factorsasgrinding
mediumandmaterialhastobeconsideredandspeciallyselectedforeachapplication.
Material:HSS,highgradesteelhardened,steelhardenedetc.cansuccessfully
sharpenedwithacorundumorCBNgrindingwheel.
Byuseofresinoidbondabrasivematerial,thecoolingliquidshouldhavemin.10%oil
content,asthisabrasivebondproducesaconsiderablerubbingontheworkpiececausing
moreheat.
Material:Carbidesteelglass,ceramicscanbesharpenedsuccessfullybyadiamond
wheel.Aswrittenbefore,anadequateoilcontenthastobeconsidered.

6.STANDARDVALUESFORTHE
SHARPENINGPROGRAM
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Scrubtreatment
Material: Carbide
Abrasive:  Diamond
Gritsize: D252
Feeding:  812µ
Halttime: 16sec
Sparktime:  80sec
Knifespeed: 20
Coolingliquid: Emulsion1015%
Finishingtreatment
Material: Carbide
Abrasive:  Diamond
Gritsize: D76
Feeding:  4µ
Halttime: 25sec
Sparktime:  120sec150sec
Knifespeed: 12
Coolingliquid: Emulsion1015%
Scrubtreatment
Material: Highgradesteel
Abrasive:  CBN
Gritsize: B252
Feeding:  8µ
Halttime: 20sec
Sparktime: 100sec
Knifespeed: 18
Coolingliquid: Emulsion1015%
Finishingtreatment
Material: Highgradesteel
Abrasive:  CBN
Gritsize: B76
Feeding:  4µ
Halttime: 25sec
Sparktime:  120sec150sec
Knifespeed: 12
Coolingliquid: Emulsion1015%
Scrubtreatment
Material: HSS,hartedsteel
Abrasive:  CBN
Gritsize: B252
Feeding:  8µ
Halttime: 20sec
Sparktime:  90sec
Knifespeed: 22
Coolingliquid: Emulsion1015%
Finishingtreatment
Material: HSS,hartedsteel
Abrasive:  CBN
Gritsize: B76
Feeding:  4µ
Halttime: 25sec30sec
Sparktime:  120sec180sec
Knifespeed: 10
Coolingliquid: Emulsion1015%
Thevalueslistedareourrecommendedguidelines.

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7.OPERATIONMANUALVERSION
Thefeedingofthemanualversionismadewiththehandwheel,placedontheleftsideof
themachine.
ON/OFFswitch.
Themachineonlyrunswhenthesafetyprotectionisclosed.

12
Firstunplugfromelectriccurrent!
UnscrewtheallenscrewM6withthesuppliedallenwrenchSW5.
ScrewintheliftingscrewM8forliftingthegrindingwheelsupportwiththegrindingwheel.
Placethenewgrindingwheelonthemotorshaftandpayattentionthatthedrivingpinof
thegrindingwheelsupportisplacedinthegrooveofthemotorshaft.
Nowtightenthegrindingwheelsupportwithanallenwrench.
8.CHANGEOFTHEGRINDINGWHEEL
Imperativelyalsoremovethecircularknifebefore!
Openthehexagon
screwM6
Screwinthelifting
screwM8forliftingthe
grindingwheelsupport
withthegrindingwheel

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9.DESCRIPTIONOFTHECOOLINGUNIT
Pipeconnectiontothe
machine
Pipeconnection
topistol
Connectiontoreturnflow
Tankof
cooling
liquid
Ventscrew
Cooling
pump
Beforethefirststart,pleaseventthecoolingliquidpump!
Pleasefillupthetanktothetoplevelofthepump
Electricplugforcoolingunit(onthebackofthecabinet)
Importantinformationregardingcoolingliquid:
Onlyusewatersolubleemulsionsonmineraloilbase.Byusesyntheticproducts,the
paintingandplasticpartscanbedamaged.Wewillnotacceptanyresponsibilityforthese
damaged.
Whenprovingthecoolingliquids,payattentiontothedirectivesofthemanufacturer.
Pleasepayattentiontothecurrentwaistdisposalregulations.

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10.CHANGEOFTHESUPPORT
FORTHECIRCULARKNIFE
Allenscrew
Forchangingthesupport,loosenwiththesuppliedallenwrenchSW5theallenscrew
M6.ScrewintheprovidedallenscrewM8andliftthesupportfromthecone.
11.WIRINGDIAGRAM
Thewiringdiagramisplacedininsidethecontrolcabinetbehindthedoor.

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12.MAINTENANCE
ThecircularknifesharpeningmachineRMSmanualshouldbecleanedoccasionallyfrom
grindingdustwithasoftbrush.Persistantdirt,pleasecleanwithausualintrademachine
cleaner.Occasionallychecktheelectriccableandplugfordamage.
13.CLEANINGANDGREASING
ForgrantingfullfunctionalityofthecircularknifesharpeningmachineRMSmanual
shouldbecleanedperiodicallyfromgrindingdustwithasoftbrush.Alsoregularlyclean
thecoolingribsandtheventilation(fanpropeller/ventilationgrille)ofthegrindingmotor.
Persisantdirt,pleasecleanwithausualintrademachinecleaner.Occasionallycheckthe
electriccableandplugfordamage.Forpreventingcorrosion,provideblankandblue
steelpartswithaslightfilmofoil.
!Important!Theprotectivecoverplatesofthemachineprotecttheguidances,spindles
andswitchesbelowfromdirtandcoolingliquid.Sowhencleaningthemachinewiththe
coolingliquidgun,donotunderminetheseprotectivecoverplates.
14.REPAIRS
RepairsonthemachinecanonlybecarriedoutinourcompanyKaindlorbypersons
authorizedbyus.Thechangeofwearparts,asthediamondwheel,canbereplacedby
theuser.
Theexchangeofelectronicpartsmayonlybedonebyanelectroengineer!
15.DISPOSALOFTHEMACHINE
INSIDEEU
Whensendingbackthemachinetous(transportcharfesprepaid),thecompanyKaindl
SchleiftechnikReilingGmbHgrantsforthecompetentdisposalasperthecurrentlyin
forceoftheEuropeenwasteelectricalregulations.

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16.WARRANTY
Thewarrantyis12monthsfromdateofshipmentandreferstoaoneshiftwork.For
multishiftwork,thewarrantyis6monthsfromdateofshipmentunderconditionofa
appropriateuseofthemachine.
Theguaranteeincludesthecostsforreplacingofdefectpartsandassemblygroups,
includingtherequiredworkingtime.Replacementcanalsoincludedrepaired,usedparts
andassemblies.
Excludedfromanyguaranteeare:
• Wearparts
• Transportdamage
• Damagebyimproperuseofthemachine
• Damagebyprogramparameterassignment
• Damagebyuseofforce
• Damagesandconsequentialdamagescausedbybreachofthedutyoftaking
careoftheuser
• damagescausedbyaggressivedetergentsascorrosiveorcausticcleaning
materials,solvents,etc.oraggressivecoolinglubricants
Incaseofawarrantyclaim,weaskyoutoinformusaboutthetype,serialNo.andyearof
constructionofthemachine.
Withoutinformationofyearandnumberofmachines,theprocessingofyourwarranty
claimisnotpossible!Returnshavetobeauthorizedbyus,beforeshipment.
Wereservetherighttochargeyouwiththetransportationcostifthereturnwasnot
authorized.
Sparepartsorreplacementpartsaretransferredabsolutelyinourownership.

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1. Drivemotorofgrindingwheel 10. Manualfeedingdrivemotor(Handwheel)
2. Coolantpipewithgatevalve 11. Completefeedingunit
3. Grindingwheelprotection 12. Collaradjustable
4. Grindingwheel 13. Starknobscrewforfixation
5. Grindingwheelsupport  14. Starknobscrewwithbolt
6. Supportforcircularknife 15. Coverplatefeedingunit
7. Lynettebearing 16. Coversheet
8. Lynettesupport 17. Adjustabledrivemotor(controlling)
9. Drivemotorforcircularknife 18. On/Offswitch
17.SPAREPARTLISTRMSMANUELL
1 2 3 48
7
11 12
56 9
10 141315 16 1817

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