Kaivac OmniFlex TROLLEY BUCKET Programming manual
kaivac
cleaning
systems
TM
Omni
by Kaivac
TM
OPERATOR &
PARTS MANUAL
©2017 Kaivac, Inc. All rights reserved
www.kaivac.com
P/N: MANUALOF_032917
kaivac
cleaning
systems
TM
kaivac
cleaning
systems
TM
kaivac
cleaning
systems
TM
www.kaivac.com
©2017 Kaivac, Inc. All Rights Reserved
kaivac
cleaning
systems
TM
Revision Sheet
Revision sheet
Kaivac, Inc.
401 S. Third Street
Hamilton, OH 45011
NOTE: Specications and parts are subject to change without notice
Release No. Date Revision Description
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cleaning
systems
TM
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cleaning
systems
TM
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opeRatoR & paRts Manual -
table ofContents
1.1 pRoduCt identifiCation
..................................................................................................5
1.2 liMited WaRRanty pRoteCtion plan
.................................................................................. 6
1.3 WaRRanty RegistRation foRM
..........................................................................................7
1.4 safety pReCautions:CoRded units only
............................................................................8
1.4 safety pReCautions:CoRded (Continued)
...........................................................................9
1.5 safety pReCautions:batteRy opeRated units only
............................................................. 10
1.5 safety pReCautions:batteRy opeRated (Continued)
........................................................... 11
1.6 batteRy infoRMation
.................................................................................................... 12
2.0 Assembly
2.1 attaChing handle to tRolley buCket
.............................................................................. 13
2.2 vaCuuM tank asseMbly
................................................................................................. 14
2.3 spigot/extension Rod asseMbly
.................................................................................... 15
2.4 batteRy box/puMp box asseMbly
................................................................................... 16
2.5 autovaC paRts asseMbly
.............................................................................................. 17
3.1 filling the unit
......................................................................................................... 18
3.2 dispense-and-vaC opeRation
......................................................................................... 19
3.3 spRay-and-vaC opeRation
............................................................................................. 20
3.4 autovaC opeRation
..................................................................................................... 21
3.5 eMptying vaCuuM tank
................................................................................................. 22
4.1 daily MaintenanCe: Cleanout
........................................................................................ 23
4.2 ReplaCeMent (Monthly)
............................................................................................... 24
4.3 tRoubleshooting tips
................................................................................................. 24
5.1 handle asseMbly paRts diagRaM
.................................................................................... 25
5.2 tRolley-buCket asseMbly paRts diagRaM
......................................................................... 25
5.3 vaCuuM head asseMbly paRts diagRaM
............................................................................ 26
5.4 vaCuuM tank asseMbly paRts diagRaM
............................................................................ 26
5.5 batteRy box asseMbly paRts diagRaM
.............................................................................. 27
5.6 puMp box asseMbly paRts diagRaM
................................................................................. 27
5.7 autovaC asseMbly paRts diagRaM
.................................................................................. 28
5.8 500 psi puMp asseMbly paRts diagRaM
.......................................................................... 28
5.9 pRoduCt speCifiCations
................................................................................................ 29
5.9 pRoduCt speCifiCations (Continued)
............................................................................... 30
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cleaning
systems
TM
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kaivac
cleaning
systems
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©2017 Kaivac, Inc. All Rights Reserved
TROLLEY BUCKET
WET VACUUM
UNIVAC
DISPENSE-AND-VAC
AUTOVAC
SPRAY-AND-VAC
SUV
AUTOVAC BATTERY
1.1 pRoduCt identifiCation
Idenfy your system below to see the correct manual pages for your product.
kaivac
cleaning
systems
TM
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cleaning
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TM
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Customer/Technical Support
1.2 liMited WaRRanty pRoteCtion plan
Kaivac warrants to the original
purchaser/user that the vacuum tank and bucket body are free from defects in workmanship and materials under
motor, and spray system are free from defects in workmanship and materials under normal use for a period of One Year.
and other accessory tools.
• Please Note:
PRORATED BATTERY – Kaivac provides this limited prorated warranty to the original purchaser/user for the battery,
• Kaivac warrants the battery against defects in workmanship and materials under normal use for the first 50
hours of use and will replace at no charge if a manufacturing defect occurs.
•
• This prorated battery warranty does not apply if the battery has more than 300 hours of use or is more than 2
years past the date of purchase.
• This warranty does not assume responsibility for damage or faulty performance caused by misuse or abuse,
or where repairs or modifications have been made or attempted. Kaivac will make the final determination on
whether the damage falls under this limited warranty for manufacturer’s defects.
•
•
in connection with the use or inability to use Kaivac’s product. This warranty is in lieu of any other warranty
300 hours
X
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kaivac
cleaning
systems
TM
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©2017 Kaivac, Inc. All Rights Reserved
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1.3 WaRRanty RegistRation foRM
in ten days of purchase.
/ /
No
☐
☐
☐
☐
☐
☐
☐
☐
☐
☐
☐
Thank you for registering for our warranty program.
Kaivac, Inc.
401 S. Third Street
Hamilton, OH 45011
Or Fax to: (513) 896-8548
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cleaning
systems
TM
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cleaning
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cleaning
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TM
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1-800-287-1136
Customer/Technical Support
1.4 safety pReCautions:CoRded units only
before servicing.
dropped, damaged, left outdoors or dropped into water, return it to a service center.
• Do not handle plug or appliance with wet hands.
• Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do
not run appliance over cord. Keep cord away from heated surfaces.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything
that may reduce air flow.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. Turn off all controls
before unplugging.
• Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
• Keep all connections dry and off the ground.
• To reduce the risk of injury, close supervision is necessary when a product is used near children.
• Keep operating area clear of all persons.
• The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing parts or converting
the machine to another function.
• Turn off all controls before unplugging.
• DO NOT overreach or stand on unstable support. Keep good footing and balance at all times.
• Keep the cord away from heated surfaces.
• DO NOT use without dust bag and/or filters in place.
by the chemical product label instructions used in conjunction with the appliance.
•
Do not modify the plug provided with the appliance – if it will not fit the outlet; have a proper outlet installed by a
• DO NOT operate the product when fatigued or under the influence of alcohol or drugs.
• Follow the maintenance instructions specified in the manual.
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©2017 Kaivac, Inc. All Rights Reserved
1.4 safety pReCautions:CoRded (Continued)
•
anyone or any part of the body. in case of permeation, seek medical aid immediately.
• High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities
user maintenance shall not be made by children without supervision.
ment of the plug or cord is needed, use only identical replacement parts.
ing conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local does and ordinances.
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systems
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1-800-287-1136
Customer/Technical Support
1.5 safety pReCautions:batteRy opeRated units only
result in product damage.
• DO NOT charge batteries outdoors.
current, resulting in hear and fire.
• Keep sparks and flames away from batteries.
O
F
materials.
invites accidents.
• Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing appliance.
Such preventive safety measures reduce the risk of starting the appliance accidentally.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other
small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may
cause burns or a fire.
• For commercial or residential use.
• Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified
increase the risk of fire.
• DO NOT leave charger plugged in when not in use.
• DO NOT operate charger if it has received a sharp blow, been dropped, or damaged in any way.
• DO NOT use charger if it has a damaged cord or plug. DO NOT carry charger by cord.
• DO NOT handle charger, including charger plug and charger terminals, with wet hands while charger is plugged in or while
inserting plug into electrical outlet.
ashes.
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systems
TM
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kaivac
cleaning
systems
TM
www.kaivac.com
©2017 Kaivac, Inc. All Rights Reserved
1.5 safety pReCautions:batteRy opeRated (Continued)
• DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that
may reduce air flow.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
•
anyone or any part of the body. in case of permeation, seek medical aid immediately.
• High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities
user maintenance shall not be made by chilcren without supervision.
1.
2.
3.
connector locks into place.
inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will
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Customer/Technical Support
1.6 batteRy infoRMation
F to 80F or 0
Battery Box Specications
Weight 16.8 lbs. (7,6 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 13.5 x 19.5 x 10 in. (34,3 x 49,5 x 25,4 cm)
Voltage 36V DC
Battery Capacity 20 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 75 to 85 minutes
Approx. Run Time EOL (End of Life) 50 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP67 w/ cover (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cutof Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 5 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)
kaivac
cleaning
systems
TM
kaivac
cleaning
systems
TM
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©2017 Kaivac, Inc. All Rights Reserved
13
2.1 attaChing handle to tRolley buCket
2.0 Assembly
2 Bend Handle
4 Bend Handle
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systems
TM
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TM
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2.2 vaCuuM tank asseMbly
2.0 Assembly
(no casters)
FILTER
BAG
HOLDER
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TM
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15
2.3 spigot/extension Rod asseMbly
2.0 Assembly
P
T
Steel Spigot Handle
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TM
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TM
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2.4 batteRy box/puMp box asseMbly
2.0 Assembly
B
P
parts diagram on page 27 for full list
parts diagram on page 27 for full list
TEST
Battery Gauge
120
129
THERMAX
®
Battery Gauge
TEST
Kaivac, inc.
401 S. Third St.
Hamilton, OH 45011
Toll Free: (800)287-1136
KAIVAC.COM
Patent Pending
kaivac
cleaning
systems
TM
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cleaning
systems
TM
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©2017 Kaivac, Inc. All Rights Reserved
17
2.5 autovaC paRts asseMbly
2.0 Assembly
AutoVac
or
SUV
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systems
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3.1 filling the unit
the label represents 10 gallons. Filling over 10 gallons is not recommended.
>
>
>
Fill Port
(on both sides) Fill Port
(on both sides)
Fill Port
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19
wards the front of the area.
Beginning at the rear of the area, begin dispensing solu
that it blocks entry to area.
Agitate Spreader Tool over
troubled or extra soiled areas to get a deeper clean
3.2 dispense-and-vaC opeRation
Back
of
area
Front
of
area
Slap!
End
Start
Back
of
area
Front
of
area
Tap!
Slap!
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3.3 spRay-and-vaC opeRation
contaminated surfaces.
Tip
Receptacle
Draw Tube
To prepare the cleaning chemical, make sure the
turn ON the Pump Switch, then turn the Spray Line
have issues with priming, call Technical Support.
cleared from the Spray Line prior to High Pressure
and Red Light should come on.
Fan Spray
Low
Pressure
High
Pressure
Pinpoint Spray
Pump Switch
This manual suits for next models
10
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