KAKADU OZPIG User manual

OZPIG
PORTABLE WOOD FIRE STOVE
INSTRUCTION MANUAL
PART NO. 10001184

2
WARNING
Keep the Ozpig in a level position at all times.
Always use appropriate tools and cooking implements with long heat resistant handles.
Never touch the surface of the Ozpig to test if hot.
Never dump hot coals or ashes where someone may step OR where the hot coals or ash might start a fire -
dispose appropriately.
IMPORTANT: Read these instructions for use carefully. Familiarise yourself with the appliance
before use. Keep these instructions for future reference.
ONLY USE IN WELL-VENTILATED AREAS
CARBON MONOXIDE HAZARD
USING THIS APPLIANCE IN AN ENCLOSED SPACE MAY CAUSE DEATH.
DO NOT USE IN CARAVANS, TENTS, MARINE CRAFT, CARS, MOBILE HOMES OR
SIMILAR LOCATIONS.
WARNING! USE OUTDOORS ONLY
CAUTION: ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY.

OZPIG PORTABLE WOOD FIRE STOVE INSTRUCTION MANUAL
3
SAFETY INFORMATION
• DO NOT store or use petrol or other flammable
liquids in the vicinity of this or any other
appliance.
• DO NOT store empty or full gas cylinders under
or near this or any other appliance.
• Keep children away from the Ozpig during use
and until the Ozpig has cooled after use. DO
NOT allow children to operate the Ozpig. Always
ensure that no sporting or physical activities
are carried out in close proximity to the Ozpig
during use and while still hot.
• This appliance shall only be used in an
above ground open-air situation with natural
ventilation, without stagnant areas, where
combustion products are rapidly dispersed by
wind and natural convection.
• Operate the Ozpig only on a stable, level, non-
flammable surface such as asphalt, concrete
or solid ground. DO NOT operate the Ozpig on
flammable materials.
• Use caution when lifting and moving the Ozpig
to avoid strains or back injury. Two people are
recommended to lift or move the Ozpig.
• DO NOT move the Ozpig while it is in use.
• DO NOT leave the Ozpig unattended while in
use. Operate the Ozpig with close supervision.
• DO NOT leave hot ashes unattended until the
Ozpig cools completely.
• The Ozpig becomes extremely hot. Allow it to
cool completely before handling. If you must
handle the Ozpig or its components while hot,
ALWAYS wear protective oven mitts or heat
resistant gloves.
• Allow the Ozpig to cool before removing and
cleaning.
• CAUTION: All care and maintenance
procedures are to be performed only while the
Ozpig is cold.
• Dispose of cold ashes by wrapping in heavy
duty aluminium foil and placing in a non-
combustible container. Be sure that there are
no other combustible materials in or near the
container.
• If disposing of the ashes in less time than it
takes to completely cool, remove the ashes,
keep in heavy duty aluminium foil, and soak
completely with water before disposing in a
non-combustible container.
• Frequently check and clean the chimney.
A clogged tube can obstruct the flow of
combustion and ventilation air.
• If rust is present on the exterior surface of the
Ozpig, clean the area with steel wool or emery
cloth and use heavy duty, heat resistant paint.
• To protect the Ozpig from weather, always keep
the Ozpig covered while not in use (cover sold
separately).

4
This appliance shall only be used in an above ground
open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products
of combustion are rapidly dispersed by wind and
natural convection.
Any enclosure in which the appliance is used shall
comply with the following:
• An enclosure with walls on all sides, but at least
one permanent opening at ground level and no
overhead cover (see example 1).
• Within a partial enclosure that includes an
overhead cover and no more than two walls
(see example 2 & 3).
Within a partial enclosure that includes an overhead
cover and more than two walls, the following
willapply:
• At least 25% of the total wall area is
completely open, and
• At least 30% of the remaining wall area is
open and unrestricted (see example 4 & 5).
In the case of balconies, at least 20% of the total
wall area shall be and remain open and unrestricted.
DIAGRAMMATIC REPRESENTATIONS
OF OUTDOOR AREAS
The following figures are diagrammatic
representations of the outdoor areas. Rectangular
areas have been used in these figures – the same
principles apply to any other shaped area.
SAFE APPLIANCE LOCATIONS
Example 1
Example 2
Example 3
Example 4
Open side at least 25% of total wall area.
30% or more in total of the remaining wall area is open and unrestricted.
Example 5
Open side at least 25% of total wall area.
30% or more in total of the remaining wall area is open and unrestricted.

OZPIG PORTABLE WOOD FIRE STOVE INSTRUCTION MANUAL
5
UNDERSTANDING THE OZPIG
4 x Zinc Coated Legs
1 x Carry Bag
1 x Mesh Fire Grate
1 x Multi-purpose Tool
(Wood poker & plate lift handle)
3 x Chimney Sections
1 x Spark Arrestor (this fits
to the top of the chimney when assembled)
1 x BBQ Plate
4 x Extension Legs
1 x Large Warming Tray
1 x Ozpig Steel Cooker Body
1 x Instruction Manual
OZPIG
PORTABLE WOOD FIRE STOVE
INSTRUCTION MANUAL
PART NO. 10001184

6
OZPIG COMPONENTS
Option 1
Option 2
Option 1 MUST be used when fitting
the Double Oset Chimney.
This option is
ideal for keeping
moisture from
running into the
joints, however
sap or residues
could rundown
outside of the
chimney. This
configuration
must be used
when fitting the
Double Oset
Chimney (sold
separately).
Option 2
will achieve the
opposite results
to Option 1.
Chimney Sections
3 x 11.8in long chimney
pieces. Each piece fits
together and sits in the stub
at the back of the Ozpig
Spark Arrestor
To prevent sparks
and embers escaping
Large Warming Plate
13.4 x 10in removable plate for
warming food
BBQ Plate
10.6in removable plate for cooking and
warming food
Zinc Coated Legs
4 x extension legs and 4 x standard
legs for excellent stability
Door
Strong hinge
enables fully open
or closed positions
Mesh Fire Grate
Steel Cooker Body
Strong and durable
pressed steel

OZPIG PORTABLE WOOD FIRE STOVE INSTRUCTION MANUAL
7
SETTING UP
1. Remove all items from the packaging.
2. Remove all parts from the barrel of the
Ozpig. The spark arrester is located in the
carry bag.
3. Start assembling the Ozpig from the bottom
up. Screw together one (1) short leg and one
(1) long leg. Repeat to make four (4) legs.
Screw in two (2) assembled legs to one side.
Lean the Ozpig over on those legs and repeat
with the remaining two (2) legs.
4. Place the three (3) chimney pieces on top of
the chimney stub at the back of the Ozpig.
5. Put the spark arrestor on the top of the
chimney to contain embers.
6. Place the fire grate in the bottom of the
Ozpig barrel.
7. Place the round BBQ plate on the top ring of
the Ozpig. Ensure the pin on the bottom of
the plate is aligned with the socket on the
side of the unit.
8. Place the warming plate into one of the two
side sockets on the other side of the barrel.
BURNING IN THE PAINT
It is important to burn in the Ozpig on first use.
The paint on the barrel of the Ozpig needs to reach
over 660°F for one (1) hour to harden the paint
and bake it into the metal.
To ensure best results, start with a small fire in the
Ozpig for the first 15 minutes and then gradually
build up the fire over the next 20 minutes.
Maintain a large fire inside the Ozpig for two (2) to
three (3) hours.
At approximately 390°F the paint on the Ozpig will
soften. DO NOT touch the paint while soft as it will
come o the barrel of the Ozpig. The paint needs to
be hardened before touching the surface.
FIRE UP
1. Set up the Ozpig in a level position and
if required, remove ash from the belly.
Requirements:
• Kindling
• Dry timber cut to small pieces no thicker
than 2in diameter and 11in long (the size of
a can of soft drink)
• Newspaper or fire starters (if required)
• Matches
2. Place loose balls of scrunched newspaper
into the barrel. It helps to put a fire starter in
each ball. Place kindling over the newspaper
in a ‘tepee’ configuration.
3. Keep the front door wide open and the top
plate swivelled to the side.
4. Light the paper and as the kindling burns,
slowly add more timber until a good coal
base has formed.
5. With the fire well established (burning well
and getting hot), move the hotplate back
into position.
TIP: It may help to leave a gap at the back of the
plate to keep the fire strong.
6. Add timber as required to maintain the flame
for a smoke free fire.
7. Advise everyone that the Ozpig is HOT.
GETTING STARTED

8
FIRE TIPS
A good fire needs good air flow. This is key
throughout the burn, not just at the beginning.
Ensure adequate air flow each time fresh timber is
added to the fire.
When first starting the fire make sure the top plate
and door are both open. Give the fire time to take
hold, moving from small kindling, to medium-sized
timber fully alight and burning. Maintain a good fire
by ensuring that fresh pieces of timber are placed
on the fire while there is still flame from the log.
This will keep temperatures more stable.
Reduce the amount of smoke by:
• Not overloading the barrel
• Using dry, hardwood timber
• Using timber no thicker than the size of a can
of soft drink
• Always having a flame burning when
addingwood
• Always adding timber to a bed of flames
• Adding charcoal or heatbeads to a bed of
kindling to create a larger bed of coals
• Keeping the fire ventilated with the vented door
BBQ PLATE & WARMING PLATE
Remove Protective Coating
The BBQ plate and warming plate have a protective
coating which needs to be removed prior to use.
1. With a small fire gently heat the plate to
soften the coating.
2. Once the coating has softened, swing the
plate off the fire.
3. Scrap the coating off with a paint scraper or
wire brush.
4. If some of the coating remains, return it to
the heat and repeat the above steps.
5. DO NOT overheat the plate as it will cause
the coating to bake into the steel.

OZPIG PORTABLE WOOD FIRE STOVE INSTRUCTION MANUAL
9
Seasoning The Plates
Once the protective coating has been removed, the
plates will need to be seasoned.
1. Place the plate over the heat until warm.
2. Remove the plate and with a clean cloth or
paper apply the oil. Canola oil or for a harder
wearing surface use Flaxseed Oil. Flaxseed
oil is a hard drying oil which transforms into
a hard, tough film.
3. Rub it over the surface of the plate to cover
with a thin layer.
4. Place the plate back over the surface.
5. Once the oil starts to smoke, leave it over
the heat for another five (5) to 10 seconds,
remove and allow to cool.
6. Wipe off any excess oil with paper and repeat
the above at least three (3) times.
HANDY TIPS
Vented Door
For best results when using the
vented door, ensure the chimney flue
and the spark arrestor is clean and free from
obstruction.
Keep the vented door closed for a fully contained
fire. If more heat is required, open the door or open
the bae.
Lifting Tool
The lifting tool is a multi-use
device for removing the top cooking
plate and side warming plate whilst hot. Insert the
lifting tool underneath the bar on the plate (with
the bar on the lifting tool positioned on the lip of
the plate).
The lifting tool is also handy for adjusting the
angle of the door opening, swivelling the vents and
closing the door entirely. It stores easily on the
side of the Ozpig unit.
Warming Plate
The 13 x 10in warming plate is the perfect way
to continue slow cooking in a camp oven. Set the
camp oven in direct contact with the side of the
Ozpig (after the initial browning/ frying
preparation on the open top). The food will
continue to cook slowly.
The side warming plate, which can sit
on either side of the Ozpig, also provides
another work surface and platform for
serving food.

10
BBQ Plate
For the best cooking results:
• Ensure the plate is swivelled directly over the
top of the Ozpig and allow it to preheat prior to
adding meat.
• Once the meat is almost cooked, pivot the top
plate away from the heat source to finish the
cooking cycle.
• The BBQ plate can also be used as a platform
for boiling kettles and saucepans.
Cooking
• A good base of coals will maintain the Ozpig’s
temperature for steady cooking.
• If the cooking surface is too hot, place a heat
diuser underneath the BBQ plate or cooking
pot to reduce the heat.
• To reduce the heat for a slow simmer when
cooking with a pot or camp oven, place a heat
diuser under the BBQ plate or directly under
the pot or camp oven.
• For chargrilling, use a moderate fire with a
large bed of coals and a small flame. Heat the
chargrill before using it. It is easier to add more
heat than trying to reduce it. Chargrill sold
separately.
• When using the heatbead basket, ensure the
charcoal is fully alight before starting to cook.
Control the temperature by opening or closing
the door. The heatbead basket puts the heat
directly under the cooking surface. Heatbead
basket sold separately.
• Use a moderate fire for cooking pizza on the
Ozpig. Put some baking paper on the BBQ
plate, place the pizza base on top and then
place an upside down wok over the top. Warm
the pizza base and flip it to brown both sides.
Add preferred sauce and toppings and place
the wok over the top to cook the pizza.