Coleman 5435D User manual

Propane Stoves
INSTRUCTIONS FOR USE
IMPORTANT
Read this manual care-
fully before assembling,
using or servicing
these stoves. Keep this
manual for future refer-
ence.If you have ques-
tions about assembly,
operation, servicing or
repair of these stoves,
please call Coleman at
1-800-835-3278 or
TDD: 316-832-8707. In
Canada call 1-800-
387-6161.
5435D
Electronic Ignition
5430C
Standard Ignition
ANSI Z21.72b - CSA 11.2b (2002) Camp Stove
CERTIFIED
© 2003 The Coleman Company, Inc.
www.coleman.com
®®

2
Contents
General Safety Information
To Set Up
To Light
To Tu r n O ff
To Store
To Clean
Things You Should Know
Parts List
Warranty
This manual contains important information about the assembly, opera-
tion and maintenance of these propane stoves. General safety information
is presented in these first few pages and is also located throughout the
manual. Particular attention should be paid to information accompanied by
the safety alert symbol “ DANGER”, “ WARNING”, “ CAUTION”.
Keep this manual for future reference and to educate new users of this
product.This manual should be read in conjunction with the labeling on
the product.
Safety precautions are essential when any mechanical or propane fueled
equipment is involved.These precautions are necessary when using, stor-
ing, and servicing. Using this equipment with the respect and caution
demanded will reduce the possibilities of personal injury or property
damage.
The following symbols shown below are used extensively throughout this
manual. Always heed these precautions, as they are essential when using
any mechanical or propane fueled equipment.
General Safety Information
DANGER
• CARBON MONOXIDE HAZARD
• This appliance can produce carbon monoxide
which has no odor.
• Using it in an enclosed space can kill you.
• Never use this appliance in an enclosed space
such as a camper, tent, car or home.
If you smell gas:
1. Do not attempt to light appliance.
2. Extinguish any open flame.
3. Disconnect from fuel supply.
FOR YOUR SAFETY
Do not store or use gasoline or other liquids with
flammable vapors in the vicinity of this or any other
appliance.
FOR YOUR SAFETY

3
General Safety Information cont.
• EXPLOSION - FIRE HAZARD
• Never store propane near high heat, open flames, pilot lights, direct
sunlight, other ignition sources or where temperatures exceed 120
degrees F (49°C).
• Propane is heavier than air and can accumulate in low places. If you
smell gas, leave the area immediately.
• Never install or remove propane tank while outdoor stove is lighted,
near flame, pilot lights, other ignition sources or while outdoor stove is
hot to touch.
• During operation, this product can be a source of ignition. Never use
the stove in spaces that contain or may contain volatile or airborne com-
bustibles, or products such as gasoline, solvents, paint thinner, dust parti-
cles or unknown chemicals. Minimum clearances from combustible mate-
rials: 12 inches from the sides & 48 inches from the top.
• Provide adequate clearances around air openings into the combustion
chamber.
Not for home or recreational vehicle use.
WARNING
We cannot foresee every use which may be made of our products.
Check with your local fire safety authority if you have questions
about use.
Other standards govern the use of fuel gases and heat producing prod-
ucts for specific uses.Your local authorities can advise you about these.
• Never refill disposable cylinders.
• Use the preset regulator that came with the stove. Do not attempt to
adjust.
DANGER
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate personal injury, or property
damage.
Failure to comply with the precautions and instructions provided with
these stoves can result in death, serious bodily injury and property loss or
damage from hazards of fire, explosion, burn, asphyxiation, and/or carbon
monoxide poisoning.
Only persons who can understand and follow the instructions should use
or service these stoves.
If you need assistance or information such as an instruction manual or
labels, contact the Coleman Co., Inc.
DANGER

4
General Safety Information cont.
• BURN HAZARD
• Never leave stove unattended when hot or in use.
• Keep out of reach of children.
WARNING
CALIFORNIA PROPOSITION 65:
WARNING:This fuel, and byproducts of combustion of this fuel,
contain chemicals known to the state of California to cause cancer,
birth defects, or other reproductive harm.
• SERVICE SAFETY
• Keep all connections and fittings clean. Inspect propane cylinder and
stove propane connections for damage before attaching.
• During set up, check all connections and fittings for leaks using
soapy water. Never use a flame. Bubbles indicate a leak. Check that
the connection is not cross-threaded and that it is tight. Perform anoth-
er leak check.If there is still a leak, remove the cylinder and contact
Coleman for service or repairs.
• Use as a cooking appliance only. Never alter in any way or use with
any device or part not expressly approved by Coleman.
• Clean stove frequently to avoid grease accumulation and possible
grease fires.
CAUTION
WARNING
• This product is fueled by propane gas. Propane gas is invisible, odorless,
and flammable. An odorant is normally added to help detect leaks and can
be described as a “rotten egg” smell.The odorant can fade over time so
leaking gas is not always detectable by smell alone.
• Propane gas is heavier than air and leaking propane will sink to the lowest
level possible. It can ignite by ignition sources including matches, lighters,
sparks or open flames of any kind many feet away from the original leak.
Use only propane gas set up for vapor withdrawal.
• Propane gas should be stored or used in compliance with local ordinances
and codes or with ANSI/NFPA 58.Turn off propane when not in use.
DANGER
• CARBON MONOXIDE HAZARD
• This stove is a combustion appliance. All combustion appliances produce
carbon monoxide (CO) during the combustion process. This product is
designed to produce extremely minute, non-hazardous amounts of CO if
used and maintained in accordance with all warnings and instructions. Do
not block air flow into or out of the stove.
• Carbon Monoxide (CO) poisoning produces flu-like symtoms, watery eyes,
headaches, dizziness, fatigue and possibly death.You can't see it and you
can't smell it. It's an invisible killer. If these symptoms are present during
operation of this product get fresh air immediately!
• For outdoor use only.
• Never use inside house, camper, tent, vehicle or other unventilated or
enclosed areas.This stove consumes air (oxygen). Do not use in unven-
tilated or enclosed areas to avoid endangering your life.

5
To Set Up
DANGER
• CARBON MONOXIDE HAZARD
• For outdoor use only.
• Never use inside house, camper, tent, vehicle or other unventilated or
enclosed areas.This stove consumes air (oxygen). Do not use in unventilated or
enclosed areas to avoid endangering your life.
NOTE: Use Coleman 16.4 oz. dis-
posable propane cylinders.The LP-
gas cylinder(s) used with stoves
must be constructed and marked in
accordance with the specififcations
for LP-gas cylinders of the U.S.
Department of Transportation or
Transport Canada , CAN/CSA B339.
■ Press on latch to open lid and
position wind baffles as shown.
Insert wire clips into slots.
■ Remove plastic cap from top of
propane cylinder and screw
propane cylinder into regulator
hand tight.
■ Screw regulator into stove
hand tight. CAUTION
• SERVICE SAFETY
Keep all connections and fittings
clean. Inspect propane cylinder and
stove propane connections for
damage before attaching.
During set up, check all connec-
tions and fittings for leaks using
soapy water. Bubbles indicate a
leak. Never use a flame.
To Light
DANGER
• EXPLOSION - FIRE HAZARD
• Propane is heavier than air and can accumulate in low places. If you smell
gas, leave the area immediately.
• Always attach or detach propane source outdoors; never while stove is lighted,
near flame, pilot lights, other ignition sources or while stove is hot to touch.
• This stove is red hot during use and can ignite flammables too close to the
burners. Keep flammables at least 12 inches from the sides and 48 inches from
the top of the stove. Keep gasoline and other flammable liquids and vapors well
away from stove.
■ Close both burner valves firmly.
■ Remove regulator from storage
position under grate and inspect
gasket on the stove connection
before use.

6
To Light cont
INSTA
Start ™
Electronic Ignition Stoves:
■Open burner valve and rotate
ignitor knob several times until
burner lights.
Note: If ignitor fails to light stove,
use match to light burner. If the
stove is wet the ignitor may not
spark.
Standard ignition stoves:
■ Hold lighted match near burner
and open burner valve. ■ Adjust flame with burner valves.
■ Flame should be blue with a hint
of yellow on tips.
WARNING
• BURN HAZARD
• Never leave stove unattended when hot or in use.
• Keep out of reach of children.
To Turn Off
■ Close burner valves firmly.
To Store
■ Remove propane cylinder from regu-
lator and replace plastic cap on cylinder.

■ Unscrew regulator from stove
and place in storage position as
shown.
To Store cont.
■ Lift off grate.
■Wipe clean with soft cloth and
mild household cleaner. Do not use
abrasives.
DANGER
• EXPLOSION - FIRE HAZARD
• Never store propane near high
heat, open flames, pilot lights, direct
sunlight, other ignition sources or
where temperatures exceed 120
degrees F (49°C).
• Refillable propane tanks must
always be stored outdoors in a well
ventilated space. Never store
propane tank in an enclosed area
(house, garage, etc.). If stove is to
be stored indoors, disconnect the
propane tank for outdoor storage.
To Clean
Things You Should Know
1. It is unsafe and illegal in some places to store or use propane cylinders
of greater than 1.14 kg (2.5 lbs) water capacity (approximately 1 lb.
propane) in occupied enclosures.
2. If using refillable propane cylinder, use only Coleman parts and acces-
sories.
3.The usual storage areas for camping and picnic equipment are the
basement, attic, or garage.To avoid the accumulation of dust, cobwebs,
etc., that is common in these areas, place your stove in a plastic bag and
seal it with a rubber band.
4. For repair service call one of the numbers on the front cover for location
of your nearest Coleman Service Center. If a service center is not conve-
niently located, attach to the product a tag that includes your name,
address, daytime telephone number and description of the problem.
Carefully package the product and send either by UPS or Parcel Post
insured with shipping and insurance prepaid to:
For products purchased in the United States:
The Coleman Company, Inc.
3600 North Hydraulic
Wichita, KS 67219
For products purchased in Canada:
Sunbeam Corporation (Canada) Limited
5975 Falbourne Street
Mississauga, Ontario
Canada L5R 3V8
5. If not completely satisfied with the performance of this product, please
call one of the numbers listed on the cover of this manual.
7

8
Parts List
Standard Electronic
Ignition Ignition
No. 5430C 5435D Description
1 5430A5471 5430A5471 Burner Assembly - Left
2 5430D1551 5435D1551* Cook Top
3 5430B5401 5430B5401 Grate
4 R413-149T R413-149T Valve Knob Assembly
5 R430A565T R430A565T Regulator Assembly
6 5430-5451 5430-5451 Valve Assembly
7 5430A3461 5430A3461 Burner Assembly
8 5430A5461 5430A5461 Burner Assembly - Right
9 5423A5611 5423A5611 Small Parts Kit
10 413B4971 413B4971 Wind Baffle Clips
11 N/A 413-2201 Ignitor Assembly
12 N/A 413-1481 Ignitor Knob
*Electrode Assembly Included
8
1
7
9
9
7
9
9

9
10
11 12
2
3
9
6
4
5

Warranty
Limited Lifetime Warranty
The Coleman Company, Inc. (“Coleman”) warrants that for the period that you
own this product, it will be free from defects in material and workmanship.
Coleman, at its option, will repair or replace this product or any component of
the product found to be defective during the warranty period. Replacement will
be made with a new or remanufactured product or component. If the product is
no longer available, replacement may be made with a similar product of equal
or greater value.This is your exclusive warranty.
This warranty is valid for the original retail purchaser from the date of initial
retail purchase and is not transferable. Keep the original sales receipt. Proof of
purchase is required to obtain warranty performance. Coleman dealers, service
centers, or retail stores selling Coleman products do not have the right to alter,
modify or in any way change the terms and conditions of this warranty.
This warranty does not cover normal wear of parts or damage resulting from
any of the following: negligent use or misuse of the product, use on improper
voltage or current, use contrary to the operating instructions, disassembly,
repair or alteration by anyone other than Coleman or an authorized service
center. Further, the warranty does not cover Acts of God, such as fire, flood,
hurricanes and tornadoes.
Coleman shall not be liable for any incidental or consequential damages
caused by the breach of any express or implied warranty or conditions. Except
to the extent prohibited by applicable law, any implied warranty of merchantabil-
ity or fitness for a particular purpose is limited in duration to the duration of the
above warranty or conditions.Some states, provinces or jurisdictions do not
allow the exclusion or limitation of incidental or consequential damages or limi-
tations on how long an implied warranty lasts, so the above limitations or exclu-
sion may not apply to you.This warranty gives you specific legal rights, and you
may also have other rights that vary from state to state or province to province.
How to Obtain Warranty Service
Take the product to an authorized Coleman service center.You can find the
nearest authorized Coleman service center by calling 1-800-835-3278 or TDD
316-832-8707 in the United States or 1 800 387-6161 in Canada.If a service
center is not conveniently located, attach to the product a tag that includes your
name, address, daytime telephone number and description of the problem.
Include a copy of the original sales receipt. Carefully package the product and
send either by UPS or Parcel Post insured with shipping and insurance pre-
paid to:
For products purchased in the United States:
The Coleman Company, Inc.
3600 North Hydraulic
Wichita, KS 67219
For products purchased in Canada:
Sunbeam Corporation (Canada) Limited
5975 Falbourne Street
Mississauga, Ontario
Canada L5R 3V8
Do not mail products with fuel in tanks, or with disposable propane cylinders.
Remove glass globes from lanterns and wrap separately.
DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE.
If you have any questions regarding this warranty please call 1-800-835-3278
or TDD 316-832-8707 in the United States or 1 800 387-6161 in Canada.
10

5435E050T (11/18/03)
The Coleman Co., Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U.S.A.
1-800-835-3278 • TDD: 316-832-8707
Sunbeam Corporation (Canada) Limited • 5975 Falbourne Street
Mississauga, Ontario Canada L5R 3V8 • 1 800 387-6161
©2003 The Coleman Company, Inc. All rights reserved.
Coleman® is a registered trademark of The Coleman Company, Inc.
©2003 The Coleman Company, Inc. Tous droits réservés.
Coleman® est une marque déposée de The Coleman Company, Inc.
©2003 The Coleman Company, Inc. Derechos Reservados.
Coleman® es una marca registrada de la Compañía Coleman, Inc.
¨