Kamstrup MULTICAL 403 Parts list manual
KamstrupA/S∙Industrivej28,Stilling∙DK‐8660Skanderborg∙T:+4589931000∙[email protected] ∙kamstrup.com
Technicaldescription
MULTICAL®403
MULTICAL®403
2KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017
Listofwordsandsymbols
Word/symbolMeaningUnitExpireddesignations
qiMinimumapprovedflow [l/h]Qi,qvmin,Qmin,qmin
qpPermanent/nominalapprovedflow [m³/h]Qs,qvmax,Qn,qn
qsMaximumapprovedflow1[m³/h]Qmax,qmax
θ Temperaturerangeofcalculator[°C]
θqTemperaturerangeofflowsensor(medium)[°C]
θhcLimitvalueforshiftbetweenheatandcooling2[°C]
ΔΘ Temperaturedifferenceofinletandoutlet [K]
tBATBatterytemperature[°C]
DNNominaldiameter [mm]
PNNominalpressure [bar]
EcMax.permissibleerrorofcalculator[%]
EfMax.permissibleerrorofflowsensor[%]
EtMax.permissibleerroroftemperaturesensors[%]
MPEMaximumpermissibleerror[%]
PQPowerandflowinconnectionwithtariff
GFGlassfibrereinforcement
KMPKamstrupMeterProtocol
CPCoefficientofPerformance(COP)
1Lessthananhour/dayandlessthan200hours/year
2Onlyavailableinmetertype6
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Contents
1Generaldescription......................................................................................................................................8
1.1Mechanicalconstruction....................................................................................................................................9
1.2Electronicstructure..........................................................................................................................................10
2Technicaldata............................................................................................................................................11
2.1Approvedmeterdata........................................................................................................................................11
2.2Electricaldata....................................................................................................................................................13
2.3Mechanicaldata................................................................................................................................................15
2.4Materials...........................................................................................................................................................15
2.5Accuracy............................................................................................................................................................16
3Typeoverview............................................................................................................................................17
3.1Typenumber.....................................................................................................................................................18
3.1.1Accessories.................................................................................................................................................19
3.2Configurationnumbers.....................................................................................................................................21
3.2.1Flowsensorposition>A<...........................................................................................................................22
3.2.2Measuringunit>B<....................................................................................................................................22
3.2.3Flowsensorcoding>CCC<.........................................................................................................................22
3.2.4Displaycode>DDD<...................................................................................................................................23
3.2.5Tariffs>EE<.................................................................................................................................................26
3.2.6PulseinputsAandB>FF‐GG<....................................................................................................................32
3.2.7Integrationmode>L<.................................................................................................................................35
3.2.8Coldwaterleakage>N<.............................................................................................................................36
3.2.9PulseoutputsCandD>PP<.......................................................................................................................36
3.2.10Dataloggerprofile>RR<............................................................................................................................37
3.2.11Encryptionlevel>T<...................................................................................................................................39
3.2.12Customerlabel>VVVV<.............................................................................................................................40
3.3Data...................................................................................................................................................................40
3.4Serialnumberandextendedavailability..........................................................................................................42
4Installation..................................................................................................................................................43
4.1Installationrequirements.................................................................................................................................43
4.2MountingofMULTICAL®403flowsensor........................................................................................................44
4.2.1MountingofcouplingsandshortdirectsensorinMULTICAL®403flowsensor......................................44
4.2.2Flowsensorposition...................................................................................................................................44
4.2.3Installationangleofflowsensor................................................................................................................45
4.3MountingofMULTICAL®403calculator..........................................................................................................46
4.3.1Compactmounting.....................................................................................................................................46
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4.3.2Wallmounting............................................................................................................................................46
4.3.3Positionofcalculator..................................................................................................................................46
4.4OperatingpressureofMULTICAL®403............................................................................................................47
4.5Mountingininletoroutlet................................................................................................................................48
4.6EMCconditions.................................................................................................................................................48
4.7Climaticconditions............................................................................................................................................48
4.8Sealing...............................................................................................................................................................49
4.9Pressureloss......................................................................................................................................................49
5Dimensionedsketches................................................................................................................................51
6Display.........................................................................................................................................................54
6.1USERloop..........................................................................................................................................................57
6.2TECHloop..........................................................................................................................................................57
6.2.1Modulereadings.........................................................................................................................................61
6.3SETUPloop........................................................................................................................................................63
6.3.1ChangeofparametersinSETUPloop.........................................................................................................64
6.4TESTloop...........................................................................................................................................................72
7Calculatorfunctions....................................................................................................................................73
7.1Applicationtypesandenergycalculations.......................................................................................................73
7.1.1Heat/coolingenergyregistersE1andE3...................................................................................................73
7.1.2EnergyregistersE8andE9.........................................................................................................................74
7.1.3OutletenergyregistersA1andA2.............................................................................................................75
7.1.4Energycalculations.....................................................................................................................................76
7.2Measurementofthecoefficientofperformance(CP)ofaheatpump...........................................................78
7.2.1Measurementofthecoefficientofperformance(CP)ofagasboiler.......................................................80
7.3Offsetadjustmentoftemperaturesensormeasurement................................................................................80
7.4Combinedheat/coolingmetering.....................................................................................................................81
7.5Min/maxcalculationsofpower(P)andflow(Q)..............................................................................................82
7.6Temperaturemeasurement..............................................................................................................................84
7.7Informationcodetypes.....................................................................................................................................85
7.7.1Informationcodetypes..............................................................................................................................85
7.7.2Examplesofinformationcodes..................................................................................................................86
7.7.3Informationcodesindisplayandinserialcommunication.......................................................................87
7.7.4Informationcodesitransportstate...........................................................................................................87
7.8Transportstate..................................................................................................................................................87
7.9Infoandconfiglogger.......................................................................................................................................89
7.9.1Infologger...................................................................................................................................................89
7.9.2Configlogger...............................................................................................................................................89
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7.10Summer/wintertimeadjustment.....................................................................................................................90
8Flowsensor.................................................................................................................................................91
8.1Measuringprinciples.........................................................................................................................................91
8.2Signalpathandflowcalculation.......................................................................................................................91
8.3Flowlimits.........................................................................................................................................................93
9Temperaturesensors.................................................................................................................................94
9.1Sensortypes......................................................................................................................................................95
9.2Cableinfluence.................................................................................................................................................96
9.3Installation........................................................................................................................................................96
9.3.1Electricalconnection..................................................................................................................................96
9.3.2Pt500shortdirectsensorpair....................................................................................................................96
9.3.3Pt500pocketsensorpair............................................................................................................................98
10Powersupply...........................................................................................................................................99
10.1Battery,2xA‐cells............................................................................................................................................99
10.2Lithiumbattery,1xD‐cell...............................................................................................................................100
10.3Batterylifetimes..............................................................................................................................................101
10.4230VACsupplymodule..................................................................................................................................102
10.524VACsupplymodule....................................................................................................................................102
10.6Powerconsumptionofmainsconnectedmeter............................................................................................102
10.7Transformer230/24VAC................................................................................................................................103
10.8Supplycablesforsupplymodule....................................................................................................................103
10.9Replacementofsupplymodule......................................................................................................................104
10.10Data‐backupincaseofinterruptionofsupply...............................................................................................104
10.11Danishregulationsformainsconnectionofmeters......................................................................................104
11CommunicationModules......................................................................................................................105
11.1Markingofcommunicationmodules.............................................................................................................105
11.2Modules..........................................................................................................................................................106
11.2.1Data+pulseinputs(typeno.:HC‐003‐10)...............................................................................................106
11.2.2Data+pulseoutputs(Typeno.:HC‐003‐11)...........................................................................................107
11.2.3M‐Bus+pulseinputs(typeno.:HC‐003‐20)............................................................................................107
11.2.4M‐Bus+pulseoutputs(typeno.:HC‐003‐21).........................................................................................108
11.2.5M‐Bus+ThermalDisconnect(typeno.:HC‐003‐22)..............................................................................108
11.2.6WirelessM‐Bus+pulseinputs(typeno.:HC‐003‐30).............................................................................109
11.2.7WirelessM‐Bus+pulseoutputs(typeno.:HC‐003‐31)..........................................................................109
11.2.8Analogoutputs(typeno.:HC‐003‐40).....................................................................................................110
11.2.9BACnetMS/TP+2pulseinputs(typeno.:HC‐003‐66)...........................................................................110
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11.2.10ModbusRTU+2pulseinputs(typeno.:HC‐003‐67)..........................................................................111
11.3Mountingofantenna......................................................................................................................................111
11.4Retrofittingmodules.......................................................................................................................................112
11.5Supplyofmodules...........................................................................................................................................113
12Datacommunication.............................................................................................................................114
12.1MULTICAL403DataProtocol........................................................................................................................114
12.2Opticaleye.......................................................................................................................................................114
12.2.1Power‐savinginconnectionwiththeopticaleye...................................................................................114
12.3Dataprotocol...................................................................................................................................................114
13Testandcalibration...............................................................................................................................115
13.1Metercycle......................................................................................................................................................115
13.2Connector........................................................................................................................................................116
13.3Test..................................................................................................................................................................116
13.3.1Testofflowsensor...................................................................................................................................116
13.3.2Testofcalculator.....................................................................................................................................116
13.4High‐resolutionvolumeandenergy...............................................................................................................117
13.5Temperaturecalibration.................................................................................................................................117
13.6Pulseinterface.................................................................................................................................................117
13.6.1Verificationpulses...................................................................................................................................118
13.6.2Useofhigh‐resolutionpulses..................................................................................................................118
13.7Trueenergycalculation...................................................................................................................................119
14METERTOOLHCW..................................................................................................................................120
14.1Introduction.....................................................................................................................................................120
14.1.1Systemrequirements...............................................................................................................................120
14.1.2Interface...................................................................................................................................................120
14.1.3InstallationofMETERTOOLHCW............................................................................................................121
14.2SettingsinMETERTOOLHCW.........................................................................................................................122
14.3HowtouseMETERTOOLHCW........................................................................................................................123
14.3.1Meterdetails............................................................................................................................................124
14.3.2Configuration...........................................................................................................................................125
14.3.3Time/date
...............................................................................................................................................125
14.3.4Modules...................................................................................................................................................125
14.3.5Pre‐settingpulseinputsAandB..............................................................................................................126
14.3.6Dataloggerreset.....................................................................................................................................126
14.4Autointegration...............................................................................................................................................126
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15CalibrationofMULTICAL®403usingMETERTOOLHCW......................................................................127
15.1Calibrationequipment....................................................................................................................................127
15.2Functionaldescription....................................................................................................................................128
15.3Calibrationdata...............................................................................................................................................128
15.4Startofcalibration..........................................................................................................................................129
15.5Printingofcertificate......................................................................................................................................129
15.6LogViewHCW..................................................................................................................................................130
15.6.1Application................................................................................................................................................131
16Approvals..............................................................................................................................................132
16.1Typeapprovals................................................................................................................................................132
16.2TheMeasuringInstrumentsDirective............................................................................................................132
17Troubleshooting....................................................................................................................................133
18Disposal.................................................................................................................................................134
19Documents............................................................................................................................................135
MULTICAL®403
8KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017
1Generaldescription
MULTICAL®403isastaticheatmeter,coolingmeterorcombinedheat/coolingmeterbasedontheultrasonicprinciple.
Themeterisintendedforenergymeasurementinalmostalltypesofthermalinstallationswherewaterisusedasthe
energy‐conveyingmedium.
AccordingtoEN1434MULTICAL®403canbedesignateda"hybridinstrument",alsocalledacompactmeter.In
practicethismeansthatflowsensorandcalculatormustnotbeseparated.
Ifflowsensorandcalculatorhavebeenseparatedandthesealsarebroken,themeterisnolongervalidforbilling
purposes,andthefactoryguaranteenolongerapplies.
MULTICAL®403employsultrasonicmeasuringtechnique,ASICandmicroprocessortechnology.Asingle‐board
constructioncomprisesallcalculatingandflowmeasuringcircuits.Thismakesthedesigncompactandrational,and,
inaddition,exceptionallyhighmeasuringaccuracyandreliabilityisobtained.
Volumeismeasuredusingbidirectionalultrasonictechniquebasedonthetransittimemethod,provenalong‐term
stableandaccuratemeasuringprinciple.Throughtwoultrasonictransducersthesoundsignalissentbothwithand
againsttheflow.Theultrasonicsignaltravellingwiththeflowreachestheoppositetransducerfirst.Thetimedifference
betweenthetwosignalscanbeconvertedintoflowvelocityandtherebyalsovolume.
AccuratelymatchedPt500orPt100sensorsmeasureinletandoutlettemperaturesaccordingtoEN60751.
MULTICAL®403normallycomeswithaPt500sensorpair,e.g.shortdirectsensorsaccordingtoEN1434‐2,orø5.8
mmpocketsensors,whichfitKamstrupsensorpocketsinstainlesssteel.
Accumulatedheatenergyand/orcoolingenergycanbedisplayedinkWh,MWhorGJ,allintheformofsevenoreight
significantdigitsplusmeasuringunit.Thedisplayhasbeenspeciallydesignedwithaviewtoobtaininglonglifetime
andsharpcontrastinawidetemperaturerange.
Otherreadingoptionsare:accumulatedwaterconsumption,operatinghourcounter,errorhourcounter,current
temperaturemeasurements,currentflowandpowerreadings.Furthermore,MULTICAL®403canbeconfiguredto
displaymonthlyandyearlyloggings,targetdatedata,max/minflow,max/minpower,informationcode,currentdate
aswellasuser‐definedtariffing.
MULTICAL®403ispoweredbyaninternalD‐celllithiumbatterywithalifespanupto16yearsora2xAlithiumpacket
withalifespanupto9years.Alternatively,themetercanbemainssupplied,eitherby24VACor230VAC.
Inadditiontotheenergymeter’sowndata,MULTICAL®403candisplaytheaccumulatedconsumptionsofuptotwo
extrameters,e.g.anelectricitymeterorcoldandhotwatermeters,whichsupplyapulsesignaltoMULTICAL®403via
reed‐switchorelectronicoutput.Thecontactsignalsfromtheextrametersareconnectedviathecommunication
modules.
Amultipleplugplacedbehindthesealisusedinconnectionwithcalibrationandadjustmentduringverificationaswell
asinconnectionwithcommunicationmodules.MULTICAL®403isavailablewithcommunicationmodulesforWireless
M‐Bus,M‐BusandRS232.Themodulesareavailablewitheitherpulseinputsorpulseoutputs.Seeparagraphs11for
details.
IndesigningMULTICAL®403wehaveattachedgreatimportancetoflexibilitythroughprogrammablefunctionsand
plug‐inmodules(seeparagraphs3.2and11)inordertosecureoptimumuseinawiderangeofapplications.In
addition,theconstructionmakesitpossibletoupdatepreviouslyinstalledMULTICAL®403viathePC‐program
METERTOOLHCW.
Thistechnicaldescriptionhasbeenwrittenwithaviewtoenablingoperationsmanagers,meterinstallers,consulting
engineersanddistributorstoutilizeallfunctionscomprisedinMULTICAL®403.Furthermore,thedescriptionis
targetedatlaboratoriesperformingtestsandverification.
Thetechnicaldescriptioniscurrentlyupdated.Findthelatesteditionathttp://products.kamstrup.com/index.php
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1.1 Mechanicalconstruction
Figure1
1Topcoverwithfrontkeysandlaserengraving6Datamodule,e.g.M‐Bus
2PCBwithmicrocontroller,flow‐ASIC,displayetc.7Connectionfortemperaturesensors
3Verificationcover
(mayonlybeopenedbyanauthorisedlaboratory)8Bottomcover
4Eitherapowersupplymodulecanbemounted9Flowsensor(IP68)
5orabatterycanbemounted
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03.2017
1.2 Electronicstructure
TheelectronicconstructionofMULTICAL®403isshownintheblockdiagrambelow.Oneofthedescribedmodules,
whichincludepulseinputsorpulseoutputsinadditiontodatacommunication,canbemountedinthemodulebayof
MULTICAL®403.DuringoperationMULTICAL®403onlyincludesoneofthesixsupplymoduletypes.
1Microcontroller10 Pulseoutputs
2Display,eight‐digitseven‐segment+symbols11 M‐Bus
3Nonvolatilememory,E²PROM12 Datacommunication
4Temperaturesensors,Pt100orPt50013 RS485
5Flowsensor,piezoelements 14 Analog0/4…20mA
6Battery,2xA‐cellor1xD‐cell15 …andevenmorecommunicationoptions
7Linearpowersupply,24VACor230VAC.16 Galvanicallyseparatedpowersupplies
8Pulseinputs17 Galvanicallyseparatedcommunicationmodules
9WirelessM‐Bus
Note:Thearrowsinthefigureindicatethesignaldirection
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2Technicaldata
2.1 Approvedmeterdata
ApprovalsDK‐0200‐MI004‐037,heatmeter
AccordingtoMID2004/22EUandEN1434:2007andEN1434:2015
TS27.02009,coolingmeterandcooling/heatmeter
AccordingtoDK‐BEK1178andEN1434:2007
EUdirectivesMeasuringInstrumentsDirective,LowVoltageDirective,
ElectromagneticCompatibilityDirective,PressurizedEquipmentDirective,
RadioEquipmentDirective
Heatmeterapproval DK‐0200‐MI004‐037Thestatedminimumtemperaturesare
relatedtothetypeapproval.
Themeterhasnocut‐offforlow
temperatureandthusmeasuresaslow
temperaturesas
0.01°Cand0.01K.
Temperaturerange:2°C…180°C
Differentialrange:3K…178K
Coolingmeterandcooling/heatmeterTS27.02009
Temperaturerange:2°C…180°C
Differentialrange:3K…178K
Temperatureofmediumq:2°C…130°C
Accuracy
-CalculatorEc=(0.5+min/)%
-FlowsensorEf=(2+0.02qp/q),butnotexceeding±5%
TemperaturesensorconnectionType403‐VPt100–EN60751,2‐wireconnection
Type403‐W/TPt500–EN60751,2‐wireconnection
EN1434designationEnvironmentalclassA
MIDdesignationMechanicalenvironment:ClassM1andM2
Electromagneticenvironment:ClassE1
Non‐condensingenvironment,closedlocation
(indoors),5…55°C
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Nom.
flow
qp
Max.
flow
qs
Min.
flow
qi
Dynamic
range
Min.
flow
cut‐off
Saturation
flow
Pressure
loss
p@qp
Connection
onmeter
Length
Typenumber
m3/hm3/hl/hqp:qil/hm3/hbarmm
403‐x‐100.61.26100:131.50.03G¾B110
403‐x‐300.61.26100:131.50.03G1B190
403‐x‐401.53.015100:134.60.09G¾B110
403‐x‐421.53.06250:134.60.09G¾B110
403‐x‐501.53.015100:134.60.09G¾B165
403‐x‐521.53.06250:134.60.09G¾B165
403‐x‐701.53.015100:134.60.09G1B130
403‐x‐721.53.06250:134.60.09G1B130
403‐x‐801.53.015100:134.60.09G1B165
403‐x‐821.53.06250:134.60.09G1B165
403‐x‐901.53.015100:134.60.09G1B190
403‐x‐921.53.06250:134.60.09G1B190
403‐x‐A02.55.025100:157.60.09G1B130
403‐x‐A22.55.010250:157.60.09G1B130
403‐x‐B02.55.025100:157.60.09G1B190
403‐x‐B22.55.010250:157.60.09G1B190
403‐x‐D03.57.035100:179.20.07G5/4B260
403‐x‐D23.57.014250:179.20.07G5/4B260
403‐x‐F06.012 60100:112180.06G5/4B260
403‐x‐F26.012 24250:112180.06G5/4B260
403‐x‐G06.012 60100:112180.06DN25260
403‐x‐G26.012 24250:112180.06DN25260
403‐x‐H01020100100:120300.06G2B300
403‐x‐H2102040250:120300.06G2B300
403‐x‐J01020 100100:120300.06DN40300
403‐x‐J2102040250:120300.06DN40300
403‐x‐K01530150100:130460.14DN50270
403‐x‐K2153060250:130460.14DN50270
Table1
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2.2 Electricaldata
Calculatordata
TypicalaccuracyCalculator:Ec(0.15+2/)%Sensorpair:Et(0.4+4/)%
DisplayLCD–7or8digits,digitheight8.2mm
Resolutions9999.999–99999.99–999999.9–9999999
99999.999–999999.99–9999999.9–99999999
EnergyunitsMWh–kWh–GJ
Datalogger(EEPROM),
Programmable
Loggingintervals:Fromoneminutetooneyear
Loggercontent:Allregisterscanbeselected
Standardloggerprofile:20years,36months,460days,1400hours
Infologger(EEPROM)50infocodes
Clock/calendar
(withback‐upbattery)
Clock,calendar,leapyearcompensation,targetdate
Clockdeviation
UnadjustedbyAMR:Lessthan15min./year
AdjustedbyAMRevery48hrs:Lessthan7sec.fromlegaltime
Summer/wintertime(DST)Programmableundercountrycode.
Thefunctioncanbedisabledsothat”technicalnormaltime”isused
DatacommunicationKMPprotocolwithCRC16usedforopticalcommunication
aswellasmodules.
Poweroftemperature
sensors
10WRMS
Supplyvoltage3.6VDC±0.1VDC
Battery3.65VDC,D‐celllithium 3.65VDC,2xAcellslithium
Replacementinterval
-Wallmounted
-Mountedonflowsensor
16years@tBAT30°C
14years@tBAT40°C
9years@tBAT30°C
8years@tBAT40°C
Seeparagraph10.4forfurtherinformation.
Back‐upbattery
(forrealtimeclock)
3.0VDC,BR‐celllithium
Mainssupply
230VAC+15/‐30%,50/60Hz
24VAC±50%,50/60Hz
Insulationvoltage3.75kV
Powerconsumption1W
Back‐upsupplyIntegralSuperCapeliminatesinterruptionsduetoshort‐termpowerfailures
(Supplymodulestype403‐xxxxxxxxxxx7and‐8only)
EMCdataFulfilsEN1434classA(MIDclassE1)
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Temperaturemeasurementt1
Inlet
temperature
t2
Outlet
temperature
(t1‐t2)
Heat
measurement
(t2‐t1)
Cooling
measurement
t5
Presetting
ofA1andA2
403‐V
2‐WPt100Measuring
range0.00…185.00C
403‐W/T
2‐WPt100
Offsetadjustment±0.99Kjointzeropointadjustmentforinletandoutlettemperatures
Seeparagraph7.3
Max.cablelengthsPt100,2‐wirePt500,2‐wire
(Max.ø6
mmcable)
2x0.25mm2:2.5m
2x0.50mm2:5m
2x1.00mm2:10m
2x0.25mm2:10m
PulseinputsAandB
In‐A65‐66andIn‐B:67‐68viamodule
Electronicswitch
Reed‐switch
Pulseinput680kpull‐upto3.6V680kpull‐upto3.6V
PulseON 0.4Vi30ms0.4Vi500ms
PulseOFF 2.5Vi30ms2.5Vi500ms
Pulsefrequency3Hz 1Hz
ElectricalisolationNoNo
Max.cablelength25m 25m
Requirementstoext.contactLeakcurrentatfunctionopen1A
PulseoutputsCandD
Out‐C:16‐17andOut‐D:18‐19viamodule
PulsevalueHeatmeter: Out‐C=CE+
Out‐D=CV
Coolingmeter: Out‐C=CE‐
Out‐D=CV
Heat/coolingmeter: Out‐C=CE+
Out‐D=CE‐
CommunicationsmoduleTypeHC‐003‐21TypeHC‐003‐11TypeHC‐003‐11
Before2017‐05‐01After2017‐05‐01
PulseoutputtypeOpencollector(classOB) Opencollector(classOB)OptoFET
Externalvoltage5…30VDC5…30VDC5…48VDC/AC
Current1…10mA1…10mA1…50mA
ResidualvoltageUCE1Vat10mAUCE≈1Vat10mARON≤40
Electricalisolation2kV2kV2kV
Max.cablelength25m 25m 25m
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2.3 Mechanicaldata
EnvironmentalclassFulfilsEN1434classA(MIDclassE1)
Ambienttemperature5…55°C,non‐condensing,closedlocation(installationindoors)
ProtectionclassCalculator:IP54Flowsensor:IP68AccordingtoEN/IEC60529
Mediumtemperatures
Heatmeters403‐V/W
2…130°C
Atmediumtemperaturesbelowambienceorabove90°C
inflowsensorwerecommendthatthecalculatoriswall
mounted.
Coolingmeters403‐T
Heat/coolingmeters403‐T
MediuminflowsensorWater(districtheatingwaterasdescribedinCENTR16911andAGFW
FW510)
Storagetemperature‐25…60°C(drainedflowsensor)
Pressurestage(withthread)PN16atDStemperaturesensorwithfibregasket
PN25atblindplugwithO‐ringgasket
PN25atDStemperaturesensorwithO‐ringgasket
Pressurestage(withflange)PN25
WeightFrom0.9to8.6kgdependingonflowsensorsize
Flowsensorcable1.5m(cableundemountable)
Connectingcablesø3.5…6mm
Supplycableø5…8mm
2.4 Materials
WettedpartsCase,thread Hot‐presseddezincificationproofbrass(CW602N)
Case,flange Stainlesssteel,materialno.1.4308
Transducer Stainlesssteel,materialno.1.4404
O‐rings EPDM
MeasuringtubeThermoplastic,PES30%GF
Reflectors Thermoplastic,PES30%GFandstainlesssteel,materialno.1.4306
FlowsensorcaseTop/wallbracketThermoplastic,PC20%GF
CalculatorcaseTopandbaseThermoplastic,PC10%GFwithTPE(thermoplasticelastomer)
VerificationcoverThermoplastic,PC10%GF
CablesSiliconecablewithinnerTefloninsulation
MULTICAL®403
16KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017
2.5 Accuracy
HeatmetercomponentsMPEaccordingtoEN1434‐1MULTICAL®403,typicalaccuracy
FlowsensorEf=(2+0.02qp/q),butnotexceeding±5%Ef=(1+0.01qp/q)%
CalculatorEc=(0.5+min/)%Ec=(0.15+2/)%
SensorpairEt=(0.5+3min/)%Et=(0.4+4/)%
Diagram1:TotaltypicalaccuracyofMULTICAL®403comparedtoEN1434‐1.
-6,0
-4,0
-2,0
0,0
2,0
4,0
6,0
0,01 0,10 1,00 10,00
Tol [%]
q [m³/h]
MULTICAL®403 qp1,5 m³/h @30K
Ec+Et+Ef (EN) Ec+Et+Ef (Typ)
qi qp qs
MULTICAL®403
KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017 17
3Typeoverview
MULTICAL®403isavailableinvariouscombinationsasrequiredbythecustomer.Firstselecttherequiredhardware
fromthetypeoverview,andnextselecttherequiredsoftwareconfigurationviatheconfigurationnumber(config
number).Further,certaindataareconfiguredunderthecountrycode,whichincludese.g.thedefinitionofthetime
zone,theprimaryM‐Busaddressaswellasyearlyandmonthlytargetdate.Throughtheseselectionsand
configurationsMULTICAL® 403isadjustedtoitscurrenttask.
Themeterisconfiguredatthefactoryandisreadyforuse.Theconfigurationcan,however,bechanged/reconfigured
afterinstallation,fromthemeter’sSETUPlooporbymeansofeitherMETERTOOLHCWorREADy.Readmoreabout
METERTOOLinparagraph14andSETUPloopinparagraph6.3.
Typenumber:
>403‐xxxxxx‐xxxxx<
Thefirst9digitsofthetypenumber(403‐xxxxxx‐xxxxx)are
writtenonthemeter’sfrontandcannotbechangedafter
production.Thelast5digitsofthetypenumber(403‐xxxxxx‐
xxxxx)arenotwrittenonthemeter,theycanbereadfromthe
display.
Config.number:
>A‐B‐CCC‐DDD‐EE‐FF‐GG‐L‐N‐PP‐RR‐T‐VVVV<
Theconfignumberisnotwrittenonthemeter,butcanbe
displayeddistributedbyfourreadingsinTECHloop.
Config1:>A‐B‐CCC‐DDD<
Flowsensorposition‐Measuringunit‐Resolution‐Displaycode
Config2:>EE‐FF‐GG‐L‐N<
Tariff‐Pulseinputs‐Integrationmode‐Leakage
Config3:>PP‐RR‐T<
Pulseoutputs‐Dataloggerprofile‐Encryptionlevel
Config4:>VVVV<
Customerlabel
Serialnumber:
>xxxxxxxx/WW/yy<
Consistingof:
8‐digitserialnumber(xxxxxxxx)
2‐digitdevicecodeforextendedavailability(WW),seesect.3.4
2‐digitsforproductionyear(yy)
Theuniqueserialnumberiswrittenonthemeterandcannot
bechangedafterfactoryprogramming.
Data:
DuringproductionofMULTICAL®403itisprogrammedwitha
numberofmeasuringvalues.Seesection3.3formoredetails
aboutthesemeasuringvalues.
MULTICAL®403
18KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017
3.1 Typenumber
Staticdata
Dynamicdata
403‐XXXXXX ‐XXXXX
Writtenonthemeter’sfront Canbedisplayed
Type403‐□□□ □□□ □□□□□
Sensorconnection
Pt100HeatmeterV
Pt500HeatmeterW
Pt500Coolingmeterandheat/coolingmeterT
FlowsensorConnectionLengthDynamic
qp[m3/h][mm]range
0.6G¾B(R½)110100:110
0.6G1B(R¾)190100:130
1.5G¾B(R½)110100:140
1.5G¾B(R½)165100:150
1.5G1B(R¾)130100:170
1.5G1B(R¾)165100:1(130mmwithextension)80
1.5G1B(R¾)190100:190
2.5G1B(R¾)130100:1A0
2.5G1B(R¾)190100:1B0
3.5G5/4B(R1)260100:1D0
6.0G5/4B(R1)260100:1F0
6.0DN25260100:1G0
10G2B(R1½)300100:1H0
10DN40300100:1J0
15DN50270100:1K0
Metertype
Heatmeter(MIDmoduleB)1
Heatmeter(MIDmodulesB+D)2
Heat/coolingmeter(MIDmodulesB+D&TS+DK268)3
Heatmeter,Nationalapprovals4
Coolingmeter(TS27.02+DK268)5
Heat/coolingmeter6
Volumemeter 7
Countrycode
(Seeparagraph3.3) XX
Sensorpair(Pt500)LengthDiameterøCablelength
[mm][mm][m]
No sensor pair ‐ ‐ ‐ 00
Short direct sensor pair 27.5 1.5 11
Short direct sensor pair 27.5 3.0 12
Pocket sensor pair 5.81.5 31
Pocket sensor pair 5.83.0 32
Supply
Nosupply0
Battery,1xD‐cell2
230VACSupply7
24VACSupply8
Battery,2xA‐cells9
Modules
Nomodule00
Data+2pulseinputs(In‐A,In‐B)10
Data+2pulseoutputs(Out‐C,Out‐D)11
M‐Bus,configurable+2pulseinputs(In‐A,In‐B)20
M‐Bus,configurable+2pulseoutputs(Out‐C,Out‐D)21
M‐Bus,configurable+ThermalDisconnect22
WirelessM‐Bus,EU,configurable,868MHz+2pulseinputs(In‐A,In‐B) 30
WirelessM‐Bus,EU,configurable,868MHz+2pulseoutputs(Out‐C,Out‐D) 31
Analogoutputs0/4‐20mA40
BACnetMS/TP+2Pulseinputs(In‐A,In‐B)66
ModbusRTU+2Pulseinputs(In‐A,In‐B) 67
MULTICAL®403
KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017 19
Theflowsensorsaretypeapprovedfordynamicrangesqp:qi=250:1and100:1,butbasically100:1issupplied.Please
contactKamstrupA/SforinformationontheavailabilityoftheaboveMULTICAL®403variantsontheindividual
markets.
3.1.1 Accessories
Article
numberDescription
HC‐993‐02BatterymodulewithoneD‐cell
HC‐993‐07230VACsupplymodule
HC‐993‐0824VACsupplymodule
HC‐993‐09BatterymodulewithtwoA‐cells
6699‐099Infra‐redopticalreadingheadw/USBplug
3026‐810Holderforinfraredopticalreadinghead
3026‐655Wallbracket
6699‐366CalibrationunitforMC403,Pt500,Heat/Cooling(usedwithMETERTOOLHCW)
6699‐367CalibrationunitforMC403,Pt100,Heat/Cooling(usedwithMETERTOOLHCW)
6699‐724METERTOOLHCW
6699‐725LogViewHCW
5915‐413Moduleconfigurationplug,10‐polew/USBplug
Couplings
Article
numberDescription
6561‐323Couplingincl.gasket,DN15,G¾B‐R½,2pcs
6561‐324Couplingincl.gasket,DN20,G1B‐R¾,2pcs
6561‐349Couplingincl.gasket,DN25,G1¼B‐R1,2pcs
6561‐350Couplingincl.gasket,DN32,G1½B‐R1¼,2pcs
6561‐351Couplingincl.gasket,DN40,G2B‐R1½,2pcs
Extensions
Article
number
Description
1330‐010Extensionsexcl.gaskets,110‐165mm/165‐220mm,G¾B‐G1B,1item.*
1330‐011Extensionsexcl.gaskets,190‐220mm,G1B‐G1B,1pc.
1330‐012Extensionsexcl.gaskets,110‐220mm,G¾B‐G1B,1pc.*
1330‐013Extensionsexcl.gaskets,110‐130mm,G¾B‐G1B,1pc.*
1330‐015Extensionsexcl.gaskets,110‐130mm,G¾B‐G¾B,1pc.
1330‐019Extensionsexcl.gaskets,110‐165mm,G¾B‐G¾B,1pc.
*2pcstobeorderedpermeter
MULTICAL®403
20KamstrupA/S∙Technicaldescription∙5512‐1689_B1_GB_03.2017
Sensornipplesandpockets
Article
numberDescription
6556‐491R½nippleforPt500shortdirectsensor
6556‐492R¾nippleforPt500shortdirectsensor
6557‐324R½x65mmsensorpocket,ø5.8mm
6557‐327R½x90mmsensorpocket,ø5.8mm
6557‐314R½x140mmsensorpocket,ø5.8mm
Ballvalves
Article
numberDescription
6556‐474½”ballvalvewithM10connectionforshortdirecttemperaturesensorwithflatgasket
6556‐475¾”ballvalvewithM10connectionforshortdirecttemperaturesensorwithflatgasket
6556‐4761”ballvalvewithM10connectionforshortdirecttemperaturesensorwithflatgasket
6556‐5261¼”ballvalvewithM10connectionforshortdirecttemperaturesensorwithflatgasket
6556‐5271½”ballvalvewithM10connectionforshortdirecttemperaturesensorwithflatgasket
Gaskets
Article
numberDescription
2210‐131Gasketforshortdirecttemperaturesensor,1pc.
2210‐061GasketforG¾B(R½)flowsensor(thread),1pc.
2210‐062GasketforG1B(R¾)flowsensor(thread),1pc.
2210‐063GasketforG1¼B(R1)flowsensor(thread),1pc.
2210‐065GasketforG2B(R1½)flowsensor(thread),1pc.
2210‐133GasketforDN25PN25flowsensor(flange),1pc.
2210‐132GasketforDN40PN25flowsensor(flange),1pc.
2210‐099GasketforDN50PN25flowsensor(flange),1pc.
ContactKamstrupA/Sforquestionsaboutfurtheraccessories.
Other manuals for MULTICAL 403
4
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