Kannad S185 501 Series User manual

Component Maintenance Manual
P/N S185X501-XX
25-63-06 Page 7001
© KANNAD 2011 JUN 16/2011
ASSEMBLY
TASK 25-63-06-400-801-A01
1. General
A. Introduction
(1) This section gives the procedures for the assembly of the equipment. The components are
identified by their “Figure - Item” number in the Illustrated Parts List (Refer to Figure 10001 / 25-
63-006-991-010-A01).
(2) Assemble the unit in a clean, dust-free area in accordance with the procedure that follows. Use
good standard workshop practices.
(3) Examine the parts ( PAGEBLOCK CHECK) before you start the assembly.
B. Special Instruction
CAUTION: BEFORE WORK ON THE ELT, MAKE SURE THAT THE FRONT PANEL SWITCH IS
SET TO “OFF”.
C. Tools, Fixtures and Equipment
(1) Special Tools, Fixtures Equipment List
Refer to PAGEBLOCK SPECIAL TOOLS, FIXTURES, EQUIPEMENT AND CONSUMABLES.
D. Annual Inspection Kit
NOTE: the parts of the annual inspection kit are also included in the battery kit P/N S1840510-01.
For this reason, it is not necessary to use an extra annual inspection kit when a battery kit
is used. When a battery kit is used, all the parts must be used excepted two screws and the
label EES1923.
(1) Annual Inspection Kit Content
Table 7001 / 25-63-06-992-901 : Annual Inspection Kit Content
(2) Use of the annual inspection kit
NOTE: The purpose of the annual inspection kit is to replace the necessary parts when the
ELT is opened without battery replacement.
KIT PAR NUMBER S1840510-02
Part Number DESIGNATION Numbers
0141822 O-RING 1
0123831 CAPSULE,DESICCANT 1
0145234 SCREW, F HEXALOB. M3x16 A4 4
0146261 SCREW, F HEXALOB. M3x20A4 [only used for AP, AP (ER), AP-H, AP-H (ER)] 2
0136779 NUT, NYLSTOP M3 A4 4
0141787 LABEL, SEAL 1
0145250 LABEL, INSPECTION EES1923[not used for INTEGRA ELTs] 1
0145251 LABEL, INSPECTION EES1928 1
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Component Maintenance Manual
P/N S185X501-XX
© KANNAD 2011 25-63-06 Page 7002
JUN 16/2011
(a) The use of the annual inspection kit is mandatory:
- IftheELThastobeopened andthescrewswere damagedduringremoval, in this case
they have to be replaced by screws available in the kit;
- If the ELT was opened for more than 2 hours, in this case the desiccant capsule shall
be replaced.
(b) The use of the annual inspection kit is recommended but not mandatory:
- If a water tigthness test is performed and if the screws are not damaged during
removal.
E. Consumables
(1) Consumables List
Refer to PAGEBLOCK SPECIAL TOOLS, FIXTURES, EQUIPEMENT AND CONSUMABLES
F. Installation of Bracket
(1) For the Mounting Bracket: Refer to relevant ACMM.
TASK 25-63-06-400-802-A01
2. Assembly
A. Procedure
SUBTASK 25-63-06-430-001-A01
(1) Installation of battery pack (1-120)
CAUTION: ONLY ORIGINAL AND APPROVED BATTERY PACK P/N 0141823 INCLUDED
IN BATTERY KIT BAT 200 P/N S1840510-01 CAN BE INSTALLED [SAFT-
FRIWO , LITHIUM MANGANESE DIOXIDE, 2 X M20 (D-TYPE) CELLS, REFER
TO FIGURE 10 / 25-63-06-991-020-1 FOR BATTERY PACK LABEL].
NOTE: When replacing a battery pack, the counters have to be reset to zero (Refer to TASK
25-63-06-700-801-01, Reset of counters and software control) and a watertightness
test (Refer to SUBTASK 25-63-06-430-003-A01) performed at the end of the
procedure.
(a) Preparation and installation of an inspection label (1-110) for the housing assembly (1-200)
NOTE: The battery kit (1-100) is supplied with a new inspection label (1-110 ). After each
replacement of the battery pack (1-120), it is necessary to write all information
relating to the replaced battery (PN and expiry date) on this inspection label
(1-110).
1 Write the following data on a new inspection label (1-110), Refer to Figure 9 / 25-63-
06-991-019-1) in black ink or with a label printer:
aFill the field "Battery Type" with the P/N of the new battery,
bFill the field "Battery Expiry Date" with the "Expiry" information of the new battery,
cFill the field "Inspection Date" with today's date.
dFill the field "Next Control" with the date of next mandatory control according to
the regulation in effect).
2 Remove the old label from the housing assembly (1-200):
NOTE: As the entire Identification / Inspection label is engraved,
- for a first battery replacement, remove the small labels identifying the "Next
control" (d), "Battery type" (a) and "Battery expiry date" (b) fields;
- if it is not the first battery replacement, remove the former Inspection label
(1-110) from the lower part of the "Identification / Inspection" label.
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Component Maintenance Manual
P/N S185X501-XX
25-63-06 Page 7003
© KANNAD 2011 JUN 16/2011
3 Remove the protection from the new label (1-110).
4 Affix the new label (1-110) on the lower part of the identification / inspection label, in
place or above the former label (ELT’s rear panel).
Figure 7001 / 25-63-06-991-701-1
BATTERY AND INSPECTION LABEL FILLING
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Component Maintenance Manual
P/N S185X501-XX
© KANNAD 2011 25-63-06 Page 7004
JUN 16/2011
(b) Protecting the battery pack
NOTE: A foam (1-160) is supplied with the battery kit (1-100). This foam, composed of
four leaves attached together and covered by adhesive , is used to protect the
battery pack when installed in the housing. This foam must be stuck around the
battery pack (1-120) .
1 Remove the adhesive from the foam.
2 Position the foam as to put the wire of the battery through the rectangular notch of the
foam.
3 Fold and stick the first leaf of the foam (at the right of the notch) on the right side of the
battery pack.
4Stick the second leaf of the foam onto the front of the battery pack.
5 Fold and stick the third part of the foam onto the left part of the battery pack.
6 Fold and stick the fourth part of the foam onto the rear of the battery pack.
This leaf must also cover the end of the first leaf on the right side of the battery pack.
Figure 7002 / 25-63-06-991-702-1
PROTECTING THE BATTERY PACK
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Component Maintenance Manual
P/N S185X501-XX
25-63-06 Page 7005
© KANNAD 2011 JUN 16/2011
(c) Installation of Battery Pack BT1
NOTE: Ensure that all parts (front panel, housing and O-ring are clean and dust-free).
1 Install the battery pack (1-120) into the housing (1-200).
2 Insert the new desiccant capsule (1-130) supplied with the kit into the hole of the foam
(1-190) stuck on the front panel.
NOTE: Install cardboard side of capsule towards PCB, plastic side towards lower
part of the housing.
3 Clean the groove of front panel with dry compressed air (to remove dust).
4 Put the new O-ring (1-140) supplied with the battery kit (1-100) into the groove of the
front panel (1-210).
5 Install the front panel assembly (1-210): Refer to SUBTASK 25-63-06-430-002-A01.
Figure 7003 / 25-63-06-991-703-1
FRONT PANEL ASSEMBLY, INSTALLATION
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Component Maintenance Manual
P/N S185X501-XX
© KANNAD 2011 25-63-06 Page 7006
JUN 16/2011
SUBTASK 25-63-06-430-002-A01
(2) Installation of front panel assembly (1-210)
Refer to Figure 7003 / 25-63-06-991-703-A01
(a) Connect the connector of the battery pack (1-120) to the electronic PCB of the front panel
assembly (1-210).
(b) Insert the front panel assembly (1-210) into theslides of the housing (1-200) and slide it into
the housing taking care not to pinch the wires of the battery pack.
(c) For AP and AP-H versions install the mounting (1-90) used to attach the antenna and
lanyard. The antenna and lanyard must already be attached when installing the mounting.
NOTE: The antenna thread (1-50) must be on the BNC antenna connector side, the
lanyard (1-30) must on the DIN12 connector side (Refer to Figure 10001 / 25-63-
006-991-010-A01).
(d) Screw the front panel assembly (1-210) to the housing (1-200) with the 4 screws (1-170)
and nuts (1-180). Torque to 1 newton.meter ± 0.06 (8.85 pound-force inch ± 0.53).
NOTE: For AP and AP-H versions, use the 2 screws (1-171) to fix the upper part of the
front panel assembly.
(e) Affix a new seal label (1-150) onto the upper side of the front panel assembly and the
housing.Figure 7004 / 25-63-06-991-704-1
FRONT PANEL ASSEMBLY, INSTALLATION
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Component Maintenance Manual
P/N S185X501-XX
25-63-06 Page 7007
© KANNAD 2011 JUN 16/2011
SUBTASK 25-63-06-430-003-A01
(3) Check of ELT watertightness
CAUTION: IF AN ELECTRICAL HEATING SOURCE IS USED TO WARM THE BATH, ITS
POWER SUPPLY MUST BE SWITCHED-OFF WHILE HANDLING THE ELT IN
THE BATH.
NOTE: Not mandatory if O-ring and screws are replaced
(a) Bring the water of a bath to a temperature of 60 degrees Celsius ± 5 degrees.
(b) Wholy immerse the ELT in the bath at a depth of 50 cm (19.68 in.).
(c) Let immersed 5 minutes:
- check that no bubble rises.
(d) Remove the ELT from the bath and dry it with compressed air.
SUBTASK 25-63-06-430-004-A01
(4) Operating tests.
(a) Perform the ELT Operating Tests procedure described in PAGEBLOCK TESTING AND
FAULT ISOLATION ( E. ELT Operating Tests) except for § (6) Current draw
measurement in ARM position.
NOTE: DO NOT PERFORM § (6) CURRENT DRAW MEASUREMENT IN ARM
POSITION WHICH REQUIRES A RE-OPENING OF THE ELT.
TASK 25-63-06-400-803-A01
3. Replacement of Labels
A. Procedure
CAUTION: MARKINGS OF ORIGINAL ELTS ARE DIRECTLY ENGRAVED ONTO THE
HOUSING OR FRONT PANEL. THESE MARKINGS CANNOT BE REMOVED.
WHEN PERFORMING A CONTROL, REPLACING A BATTERY, RE-
PROGRAMMING THE ELT FOR THE FIRST TIME, A NEW LABEL HAS TO BE
AFFIXED ONTO THE ORIGINAL MARKING. REMOVING A LABEL IS TO BE DONE
ONLY IF A LABEL HAS ALREADY BEEN AFFIXED DURING A PREVIOUS
CONTROL, BATTERY REPLACEMENT OR RE-PROGRAMMING.
(1) Check that the new label has all the correct indications and especially the modification index
corresponding to the state of the unit. If necessary, complete the reference number by adding
the modification index.
(2) Mark the new label with the same serial number as the old one.
(3) Using tweezers or a scalpel, remove the old label (See CAUTION above), taking care not to
damage the support protection.
(4) Using a clean, lint-free cloth soaked in alcohol, clean the area where the label is to be fixed so
as to eliminate all traces of grease or dust and to remove the traces of adhesive left by the old
label.
(5) Remove the paper protecting the back of the new label.
(6) Affixthe newlabelinthecorrectposition.Make sure thatit is inpositionbeforeapplyingpressure.
Press lightly to adhere.
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Component Maintenance Manual
P/N S185X501-XX
© KANNAD 2011 25-63-06 Page 7008
JUN 16/2011
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