Kawai DP1 User manual

Kawai Musical Instruments
Manufacturing Co., Ltd.
Manufacturing Start Date Oct 2006
DP1
Service Manual
SE998E-S0802
Date of issue : March 2008
Copyright C2007 Kawai Musical Instruments Mfg. Co., Ltd. Allrights reserved

– 2 –
■Contents
Specifications (A) ............................................................. 3
Hardware List (A) ............................................................. 4
Opening Procedure 1/2 ................................................... 5
Opening Procedure 2/2 ................................................... 6
Leg Setting ....................................................................... 7
Top Board Assy. ............................................................... 8
Case Assy. (1/2)............................................................... 9
Case Assy. (2/2)............................................................. 10
Upper Front Board Assy. and Top Cover Assy............... 11
Panel General Assy. ...................................................... 12
Damper Fitting Assy., Cable Cover Assy. ...................... 13
Keycover General Assy. ................................................. 13
Keystopper General Assy. ............................................. 13
Sound Board Assy. ........................................................ 14
Music Rack General Assy. ............................................. 14
Keybed Assy. And Enclosure Assy. ............................... 15
Jack Panel Assy. ............................................................ 16
Motherboard Case General Assy. and HDD ................. 17
PWB Attachment Rear Assy. ......................................... 18
SR SPBox Assy. ............................................................ 18
HP Box General Assy. ................................................... 18
LCD Assy. ...................................................................... 18
Enclosure Assy. ............................................................. 19
Lyre General Assy.......................................................... 19
Leg Cover Assy. ............................................................. 19
Leg Front General Assy. ................................................ 19
Keyboard Unit ................................................................ 20
Key Switch Adjustment .................................................. 21
Parts List ........................................................................ 22
Electrical Parts List ........................................................ 22
P.W.B. KEP-219–222/226–227,256(1)
Assembly Parts List ....................................................... 25
P.W.B. KEP-228–233/243–245(1)
Assembly Parts List ....................................................... 28
P.W.B. KEP-139–144(7) Assembly Parts List ................ 30
P.W.B. KEP-099(3) Assembly Parts List ........................ 31
P.W.B. KEP-145(2) Assembly Parts List ........................ 32
P.W.B. KEP-145(3) Assembly Parts List ........................ 33
P.W.B. KEP-145(4) Assembly Parts List ........................ 34
P.W.B. KEP-145(5) Assembly Parts List ........................ 35
Block Diagram................................................................ 36
Cable Wiring SPEC Panel ............................................. 37
Cable Wiring SPEC PC Case ........................................ 38
Cable Wiring SPEC PC Case I/O .................................. 39
Cable Wiring SPEC Jack Panel ..................................... 40
Cable Wiring SPEC Case L ........................................... 41
Cable Wiring SPEC Case R .......................................... 42
Cable Wiring SPEC Sound Board ................................. 43
P.W.B. KEP-219(1) Assembly ........................................ 44
P.W.B. KEP-221(1) Assembly ........................................ 45
P.W.B. KEP-226(1) Assembly ........................................ 46
P.W.B. KEP-222(1) Assembly ........................................ 47
P.W.B. KEP-220,227,256(1) Assembly .......................... 48
P.W.B. KEP-139(7) Assembly ........................................ 49
P.W.B. KEP-099(3) Assembly ........................................ 50
P.W.B. KEP-145(2) Assembly ........................................ 51
P.W.B. KEP-145(3) Assembly ........................................ 52
P.W.B. KEP-145(4) Assembly ........................................ 53
P.W.B. KEP-145(5) Assembly ........................................ 54
P.W.B. KEP-230,232,233(1) Assembly .......................... 55
P.W.B. KEP-243(1) Assembly ........................................ 56
P.W.B. KEP-228,229,244(1) Assembly .......................... 57
P.W.B. KEP-231,245(1) Assembly ................................. 58
P.W.B. KEP-219(1) Circuit 1/3 ....................................... 59
P.W.B. KEP-219(1) Circuit 2/3 ....................................... 60
P.W.B. KEP-219(1) Circuit 3/3 ....................................... 61
P.W.B. KEP-221(1) Circuit 1/2 ....................................... 62
P.W.B. KEP-221(1) Circuit 2/2 ....................................... 63
P.W.B. KEP-226(1) Circuit ............................................. 64
P.W.B. KEP-220,222,227,256(1) Circuit ........................ 65
P.W.B. KEP-228A,233A(1) Circuit ................................. 66
P.W.B. KEP-228B,233B(1) Circuit.................................. 67
P.W.B. KEP-243A/B,244A/B(1) Circuit ........................... 68
P.W.B. KEP-232,245(1) Circuit ...................................... 69
P.W.B. KEP-229,230(1) Circuit ...................................... 70
P.W.B. KEP-231(1) Circuit ............................................. 71
P.W.B. KEP-139(7) Circuit ............................................. 72
P.W.B. KEP-099(3) Circuit ............................................. 73
P.W.B. KEP-145-03(2),(3),(4),(5) Circuit ........................ 74
P.W.B. KKB-008 Circuit .................................................. 75
Key Switch Matrix .......................................................... 76

– 3 –
AWA PRO Wooden-Key, Graded-Hammer action
w/ Keyboard vibration system
PCM synthesys PC engine
Piano 1, Piano 2, E.Piano 1, E.Piano 2, String, Bass
36
12
Activating Touch-Control System
6.4˝ VGA
5.1 channel
100 Songs, MIDI Track + Audio Track
MP3, Wave, SMF format
23
Tremolo, Phaser, Bi-Phaser, Deep Phaser, Wah Pedal, Rotary Speaker, Enhancer,
Modulated L/R, Scanner Vibrato, Step Flanger, Chorus, Quad Chorus, Space Chorus,
Ensemble, Delay, Duck Delay, Long Delay, Tape Delay, Grain Delay, Hall Reverb, Flanger,
Detune, Diffuser Delay
7
Equal, Mersenne pure (Major), Mersenne pure (minor), Pythagorean, Meantone,
Werckmeister 3, Kirnberger 3
–36 ~ +36 halftone
Light, Light +, Normal, Heavy, Heavy +, Off, User 1, User 2
Volume, Dual, Split, Metronome, Tune
Sustain with Half Pedal function, Sostenuto, Soft
Headphones (2)
MIDI (IN, OUT, THRU), LINE IN [RCA] (L, R), LINE OUT [1/4˝] (L,R), LINE OUT [5.1 channel,
RCA] (F-R, F-L, R-L, R-R, CENTER, WOOFER), SPDIF OUT, USB (TO HOST, TO SLAVE),
LAN, PEDAL
Music Rack
Front 40W x 2, Rear 20W x 2, Center 40W, Woofer 90W, VIB 20W
2 cm (Dome) x 4, 5 cm x 2, 12 cm x 3, 16 cm x 1
160 W
Ebony polished
1455 x 998 x 925 mm, 57.2˝ x 39.3˝ x 36.4˝ (W x D x H)
(without Music Rack)
119 kg, 256 LB’s
(without bench)
■Specifications
(A)
* Specifications are subject to change without notice.
Keyboard
Sound Engine
Sound Categories
Number of Sound
User Sound
Control Panel
Display
Ambience
Recorder
File Format
Effects
Temperaments
Transpose
Touch Curve
Other Features
Pedals
Jacks
Accesories
Output Power
Speakers
Power Consumption
Finish
Dimensions
Weight

– 4 –
■Hardware List (A)
Screw # Type Size (A x B) Remarks
1 +Bind Head B-tite 3 x 6, 12 Chromating
2 +Bind Head P-tite 3 x 6 Chromating
3 +Bind Head P-tite 3 x 10 Black Chromating
4 +Bind Head P-tite 4 x 10 Chromating
5 +Bind Head S-tite 3 x 8 Black Chromating
6 +Bind Head S-tite 4 x 8, 25 Black Chromating
7 +Bind Head Tapping #1 3 x 10, 16, 25 Black Chromating
8 +Bind Head Machine screw M2 x 10 Chromating
9 +Bind Head Machine screw M3 x 30 Black Chromating
10 +Truss Head Tapping #1 4 x 10, 12, 20, 25 Chromating
11 +Truss Head Tapping #1 4 x 12, 16, 25, 30, 35, 40 Black Chromating
12 +Truss Head Tapping #1 4 x 25 Gold plating
13 +Truss Head Machine screw M4 x 16 Black Chromating
14 +Truss Head Machine screw M4 x 20 Chromating
15 +Truss Head Machine screw M5 x 25 Black Chromating
16 +Truss Head Machine screw M6 x 30 Chromating
17 +Truss Head Full Dog Point M6 x 50 Black Chromating
18 +Oval Countersunk Head Tapping #1 3 x 10 Black Chromating
19 +Oval Countersunk Head Tapping #2 4 x 14 Black Chromating
20 +Flat Head Tapping #1 2.6 x 12 Ni plating
21 +Flat Head Tapping #1 4 x 16 Gold plating
22 +Flat Head Tapping #1 4 x 16 Black Chromating
23 +Flat Head Tapping #1 5 x 16 Gold plating
24 +Flat Head Machine screw M3 x 10 Black Chromating
25 +Flat Head Machine screw M4 x 12 Chromating
26 +Pan Machine screw w/Washers M5 x 25 Chromating
27 Twist neck Machine screw 4 x 35 Ni plating + Black paint
28 Insert nut type B M4 x 9.5, 11.5 Chromating
29 Serrated flange Nut M4 Chromating
30 Hex nut M3 Black Chromating
31 Volume nut M12 Black Chromating
32 External tooth lock washer For 4 Chromating
33 Plane washer For 3 Black Chromating
34 Plane washer For 4 Chromating
35 Plane washer t0.8 x 4 x 16 Chromating
36 Plane washer (for volume nut) for M12 Black Chromating
* Principal Material : Steel
A
B
+Binding Head Tapping +Binding Head
Tapping #1
+Binding Head
Machine
+Truss Head
Tapping #1
+Truss Head
Machine
+Truss Head
Full Dog Point
P-Tite
+Flat Head
Tapping #1
+Flat Head
Machine
+Pan Head
Machine
Twist Neck
Machine
Toothed Lock
Washer
+Oval Countersunk
Head Tapping #1
S-TiteB-Tite
+Oval Countersunk
Head Tapping #2

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– 5 –
■Opening Procedure 1/2
3. Remove the Beam. (2x screws) 4.Remove the Gold Rope.2. Remove the Top Board Stick.
(3x screws) and Top Board Catcher (3x screws)
<For Parts on Bottom Board>
1. Remove the Top Board.
5. Remove the Sound board. (3x screws)
2x Axis of hinge
Top Board Catcher
3x screws (4x16) Top Board Stick
3x screws (5x16)
2x screws (4x30)
3x screws (4x25)
Pay attention to the wiring.
Open the Upper Board as illustrated.
Next, remove the speaker code connector.
connector

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–6 –
■Opening Procedure 2/2
7. Remove the screws.
<For Panel Parts>
6. Remove the Leg Cover. (Left and Right) Screw a : M6x30 (4 pcs.)
Screw b : M6x50 (1 pc.)
8. Remove the spring hook.
9. Remove the connection and loosen of the panel cable to the main body. 10. Lift up the panel assy.
Remove MC board
connection
Remove power line
from mother board
connection
Loosen the binder
at keyboard back rail
Cut the cable tie
at keyboard back rail
Remove VGA connection
Remove power line
connection
6-2
Leg Cover
(Left)
pull
6-1
Fastener
a
a
ba
a
Spring
Protect at the inside surface
for scratch etc.
Panel assy

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–7 –
■ Leg Setting
1
2
3
4
5
6
7
8
LEG FRONT GENERAL ASSY.
REAR LEG GENERAL ASSY.
LYRE GENERAL ASSY.
LEG COVER ASSY. (L)
LEG COVER ASSY. (R)
MUSIC RACK GENERAL ASSY.
TEMPORARY LEG BLOCK
TEMPORARY LEG BLOCK
Part NameNo.
Wood
Wood
272828
815517
272829
272830
272831
272745
816204
816205
Code No.
2
1
1
1
1
1
2
1
Q'ty Material
Screws
No.11
(4x16)
Hexagon Head Bolt
(12x60)
Pedal Adjuster Bolt
Hexagon Head Bolt
(12x60)
Hexagon Head Bolt
(12x60)
Hexagon Head Bolt
(12x85)
Hexagon Head Bolt
(12x85)
5
4
1
2
3
7
7
8
1
6
Hexagon Head Bolt
(12x60)
Hexagon Head Bolt
(12x60)
Hexagon Head Bolt
(12x60)
1
2
3
Screws
No.11
(4x16)

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B
C
D
E
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B
C
D
E
F
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–8 –
■ Top Board Assy.
1
2
3
4
5
6
7
8
9
10
11
12
TOP BOARD
TOP BOARD STICK CAP
RUBBER BUTTON
BUMPON (3M)
SQUARE HINGE
TOP BOARD STICK ASSY.
BEAM
BEAM SUPPORT
CUSHION
TOP BOARD CATCHER
GOLD ROPE
SOUND BOARD ASSY.
Part NameNo.
Wood
ABS
CR
PUR
SUS/BRASS
Wood/Steel/FELT
Wood
Steel
PUR
Steel
PMMA+PE+RAYON
815510
813918
814097
815630
815523
945540
815508
947370
815599
946225
814352
272747
Code No.
1
2
1
3
2
1
1
1
1
1
1
1
Q'TY Material
Screws No.12
(4x25)
Axis of hinge
11
12
6
8
Screws No.21
(4x16)
Screws No.21
(4x16)
Screws No.23
(5x16)
Screws
(4x25) No.12
Screws No.7
(3x16)
Screws No.22
(4x16)
1
2
5
9
5
3
4
Screws No.11
(4x30)
7
Screws No.11
(4x16)
Screws No.11
(4x30)
Screws No.10
(4x12)
10

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–9 –
■ Case Assy. (1/2)
Screws No.11
(4x30)
Screws No.11
(4x30)
Screws No.10
(4x12)
Keyboard Unit
Screws No.10
(4x12)
Screws No.10
(4x12)
Screws No.16
(6x30)
Screws
No.16
(6x30)
Screws No.26
(5x25)
Screws No.17
(6x50)
Screws No.10
(4x25)
Washer
No.35
Screws No.10
(4x25)
13
2
1
2
3
4
JACK PANEL ASSY.
MOTHERBOARD CASE GENERAL ASSY.
PWB ATTACHMENT REAR ASSY.
KEYCOVER-UPPER FRONT BOARD ASSY.
Part NameNo.
272834
272857
272836
272743
Code No.
1
1
1
1
Q'ty Material
4
Washer
No.35

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–10 –
Screws No.11
(4x30)
1
9
8
8
8
8
7
8
4
4
5
3
6
15
8
6
5
2
16
13
14
Screws
No.11
(4x40)
Screws No.11
(4x35)
Screws
No.11
(4x35)
Keyslip Ass'y
Transformer
KT-024
KEP-139
Screws
No.11
(4x16)
Screws
No.11
(4x40)
Screws No.11
(4x30)
KEP-227
Screws
No.10
(4x12)
Screws No.11
(4x16)
Screws No.11
(4x16)
17
Screws No.10
(4x12)
Screws No.10
(4x12)
Screws No.11
(4x16)
Screws
No.13
(4x16)
Screws No.11
(4x16)
Screws No.21
(4x16)
Screws No.21
(4x16)
Screws No.21
(4x16)
Screws No.10
(4x20)
Screwss No.11
(4x16)
Screws No.10
(4x20)
Screws No.10
(4x25)
Screws No.14
(4x20)
■Case Assy. (2/2)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
ARM (R)
CUSHION FOR SPRING NOISE
ARM (L)
SQUARE HINGE
PLASTIC SUPPORT
CUSHION
SIDE BOARD CENTER ASSY.
SIDE BOARD CENTER FITTING
UPPER BOARD ATTACHMENT TAPE
KEY SLIP
L FITTING (45)
BUMPON 3M SJ-1020
SPRING
SPRING HOOK FITTING
CHEEK BLOCK (L) ASSY.
CHEEK BLOCK (R) ASSY.
PWB HOLDER
Part NameNo.
Wood
PUR
Wood
SUS/BRASS
POM
PUR
Wood
Steel
PE-E
Wood
Steel
PUR
Steel
Steel
Wood
Wood
PA
815504
815605
815503
815523
815588
815595
815502
815562
814300
815505
947295
814923
815587
815564
815506
815507
809571
Code No.
1
1
1
2
4
2
1
6
6
1
2
2
1
1
1
1
2
Q'ty Material
10
11
12
Screws No.11
(4x12)
11
12
Screws No.11
(4x12)
Keyslip Assy.

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–11 –
■Upper Front Board Assy. and Top Cover Assy.
17
1
2
3
9
18
16
9
9
7
7
10
12
11
15
14
5
5
3
3
3
10
11
15
13
12
7
4
8
6
4
6
Screws No.7
(3x16)
Screws No.20
(2.6x12)
Screws No.18
(3x10)
Screws No.5
(3x8)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws
No.11 (4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.6
(4x8)
Screws No.6
(4x8)
Screws No.6
(4x8) Screws No.6
(4x8)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.11
(4x12)
Nut No.29
(M4)
Screws No.4
(4x10)
Screws No.4
(4x10)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
UPPER FRONT BOARD
TOP COVER
TOP COVER FITTING
SPACER FOR MUSIC RACK SUPPORT
MUSIC RACK SUPPORT
MUSIC RACK SUPPORT STOPPER
CUSHION
DOUBLE FACE TAPE 3M Y-9448H
BINDER
M6 L FITTING
CUSHION
CUSHION
LONG HINGE W32
LONG HINGE SUPPORT
BUMPON (3M)
PANEL GENERAL ASSY.
KEYSTOPPER GENERAL ASSY.
KEYCOVER GENERAL ASSY.
Part NameNo.
Wood
Steel
Steel
Wood
POM
ABS
Artifical leather
Base:Non Woven Fabric
Steel+PVC
Steel
PUR
PUR
STEINLESS STEEL
Steel
PUR
815514
815558
815559
815537
814044
810020
815591
–
721220
815552
815597
815596
815585
815557
815630
Code No.
1
1
4
2
2
2
4
3
3
2
2
2
1
2
2
Q'ty Material
16
17
18
Part NameNo.
272744
272838
272839
Code No.
1
1
4
Q'ty Material

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C
D
E
F
G
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I
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A
B
C
D
E
F
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–12 –
■ Panel General Assy.
1
27
25
4
2
29
3
Screws No.5
(3x8)
Double Face Tape
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8) 26
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PWB SOUND SEL KEY
PWB VOL. CONTROL
PWB VOL. INDICATOR
PWB LCD IF
PWB
CUSHION
PWB SENSER ACTIVATOR
PWB SENSER CROSS KEY
PWB SENSER PARAMETER KEY
PWB SENSER SOUND SELECT
PWB SENSER VOL. CONTROL
DIFFUSION SHEET 2
DIFFUSION SHEET 3
DIFFUSION SHEET 8
DIFFUSION SHEET VOL.
SW DOUBLE FACE TAPE
KEY COVER SIDE (R)
KEY COVER SIDE (L)
LCD ASSY.
CUSHION
BRAND LETTERS
AL CONDUCTIVE TAPE
KEP-230
KEP-233
KEP-231
KEP-226
KEP-228
KEP-245
KEP-244
KEP-229
KEP-228
No. Part Name Termination
–
–
–
–
815453
815634
–
–
–
–
–
815580
815581
815582
815583
815584
815513
815512
272844
815813
813908
814283
1
1
1
1
1
1
1
1
2
1
1
4
5
1
1
24
1
1
1
1
1
7
Code No.Q'ty Material
5
14
24
20 23
23
15
16
16
6
7
7
8
17
18
20
21
9
10
22
11
12
19
19
20
19
19
13
23
23
23 23
23
23
23
23
23
–
–
–
–
–
CR
–
–
–
–
–
PC
PC
PC
PC
Base:Non Woven Fabric
Wood
Wood
PUR
Ni
AL
1
2
3
4
5
6
7
PANEL ASSY.
PANEL COVER
REFERENCE HOLE COVER
CABLE GUIDE
PWB ACTIVATOR
PWB CROSS KEY
PWB PARAMETER KEY
KEP-233
KEP-232
KEP-243
No. Part Name Termination
816242
815579
815589
815546
–
–
–
1
1
1
1
1
1
2
Code No.Q'ty Material
Steel
PMMA
PUR
Steel
–
–
–
28

A
B
C
D
E
F
G
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I
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A
B
C
D
E
F
G
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–13 –
■Damper Fitting Assy., Cable Cover Assy. ■Keystopper General Assy.■Keycover General Assy.
■Damper Fitting Assy., Cable Cover Assy.
1
2
3
4
5
6
7
DAMPER FITTING
DAMPER FITTING 2
DAMPER FITTING 3
CUSHION
CABLE COVER
CUSHION
CUSHION
Part NameNo.
Steel
Steel
Steel
Artifical leather
Steel
PUR
Artifical leather
815555
815554
815555
815594
815547
815598
815592
Code No.
1
1
1
1
1
1
1
Q'ty Material
8
9
10
11
12
13
14
CUSHION
CABLE COVER FITTING
DAMPER FITTING SUPPORT
ROTARY DAMPER
SAFETY COVER
SWITCH
CABLE COVER LINK
Part NameNo.
Artifical leather
Steel
Steel
ZDC+Steel
ABS
–
Steel
815592
815549
815556
814625
814631
811363
815548
Code No.
1
1
1
1
1
1
1
Q'ty Material
■Keystopper General Assy.
1
2
3
4
5
6
7
8
9
KEY STOPPER ASSY.
KEY STOPPER UPPER
CLOTH
DOUBLE FACE TAPE
KEY STOP RAIL FELT
DOUBLE FACE TAPE
CUSHION
CLOTH (FOR CONTROL PANEL)
TWEETER
Part NameNo.
Steel
Steel
Non Woven Fabric
Base:Non Woven Fabric
FELT
Base:Non Woven Fabric
PUR
Non Woven Fabric
–
815550
815551
814494
812440
815598
807860
812310
Code No. Material
■Keycover General Assy.
1
2
3
KEY COVER ASSY.
PANEL FITTING
SPRING FITTING
Part NameNo.
Wood
Steel
Steel
815511
815545
815566
Code No.
1
1
2
4
1
1
1
2
2
Q'ty
1
1
1
Q'ty Material
1
1
2
3
7
8
8
9
2
3
4
3
4
4
9
4
5
6
Screws
No.5
(3x8)
Screws No.10
(4x12)
Screws
No.10
(4x10)
Screws No.19
(4x14)
Screws No.19
(4x14)
Screws No.5
(3x8) Screws No.5
(3x8)
110
11
12
13
2
5
14
8
6
7
34
9
Screws No.2
(3x6)
Washer
No.33
Washer
No.33
Nut
No.30
Nut
No.30
Nut
No.30
Washer
No.33
Screws No.25
(4x12)
Screws No.6
(4x8)
Screws No.6
(4x8)
Screws No.6
(4x8)
Screws
No.8
(2x10)
Screws No.6
(4x8)
Screws
No.9
(3x30)
Screws No.5
(3x8)
Screws No.5
(3x8)

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–14 –
■Sound Board Assy.
■Music Rack General Assy.
Screws
No.11
(4x12)
Screws No.11
(4x12)
Screws No.10
(4x12)
Screws No.11
(4x16)
Screws No.10
(4x10)
Screws No.10
(4x10)
Screws No.10
(4x10)
Screws No.10
(4x12)
Screws No.5
(3x8)
Screws
No.10
(4x10)
Screws No.11
(4x16)
Screws
No.10
(4x12)
Screws
No.5
(3x8)
Screws
No.10
(4x10)
Screws No.11
(4x16)
Screws No.11
(4x12)
Screws No.11
(4x12)
Screws No.7
(3x25)
1
11
2
2
2
2
1
3
3
3
4
9
10
9
10
8
8
8
4
4
5
6
4
7
7
5
6
54
7
12
7
7
7
12
12
7
12
Screws
No.10
(4x10)
Screws No.10
(4x10)
Screws
No.10
(4x10)
7
12
12
1
2
3
4
5
6
7
8
9
10
11
12
SOUND BOARD
SPEAKER GRILL ASSY. for 13cm
SPEAKER GRILL ASSY. for 5cm
12cm SP BOARD
HEAT COVER
DOUBLE FACE TAPE
HEAT COVER FITTING
SPEAKER
TWEETER FITTING
TWEETER
DOUBLE FACE TAPE
FELT
Part NameNo.
Wood
Wood+PE
ABS+PE
Wood
SPCC
Base:Non Woven Fabric
SECC
–
SECC
–
Base:Non Woven Fabric
FELT
815509
272576
813881
815541
815560
–
815565
815474
937625
812310
–
812239
Code No.
1
3
2
3
1
1
6
3
2
2
1
6
Q'ty Material
1
2
3
4
5
6
7
MUSIC RACK
MUSIC RACK UNDER
MUSIC RACK STOPPING
MUSIC RACK SUPPORT ASSY.
MUSIC RACK FITTING
BUMPON (3M)
CUSHION
Part NameNo.
Wood
Wood
Artifical leather
Wood+Steel
Steel
PUR
PUR
815520
815521
815590
815522
815570
815630
815812
Code No.
1
1
1
2
2
1
2
Q'ty Material

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–15 –
■Keybed Assy. and Enclosure Assy.
Screws No.11
(4x30)
Nut No.28
(4x11.5)
Screws
No.11
(4x25)
Screws No.10
(4x12)
Screws No.11
(4x30)
Screws No.10
(4x25)
Screws
No.10
(4x12)
Screws No.10
(4x12)
Screws No.7
(3x10)
Screws No.10
(4x12)
Screws No.10
(4x12) Screws
No.10
(4x12)
Screws No.10
(4x12)
Screws No.10
(4x12)
Screws
No.10
(4x12)
Screws No.10
(4x12)
Screws
No.11
(4x35)
Screws No.11
(4x35)
Screws No.11
(4x25)
Screws No.11
(4x16)
Screws No.11
(4x16)
Screws
No.11
(4x16)
Screws No.27
(4x35)
Nut No.29
Screws No.11
(4x35)
Screws No.11
(4x35)
Nut No.28
(4x11.5)
Screws No.11
(4x35)
Screws
No.10
(4x12)
15
16
4
6
13
14
13
5
7
3
11 12
2
1
89
10
11
17
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
KEY BED
KEY BED SUPPORT
PEDAL SUPPORT SPACER
BACK LEG SPACER
VIB SP BOARD
RELATEC ELEMENT
LEG FITTING (2)
SP PUNCHING METAL (LARGE)
AL CRAFT TAPE 1
AL CRAFT TAPE 2
PC GUARD
BLOCK (21 x 20 x 160)
SR SPBOX ASSY.
HP BOX GENERAL ASSY.
ENCLOSURE UPPER ASSY.
ENCLOSURE UNDER ASSY.
BINDER
Part NameNo.
Wood
Wood
Wood
Wood
Wood
–
Steel
Steel
AL CRAFT
AL CRAFT
Steel
Steel
–
–
–
–
Steel+PVC
815524
815525
815526
815527
815528
815500
945475
932945
815669
815668
815539
815540
272840
272841
272842
272843
721220
Code No.
1
1
1
1
1
1
11
1
1
1
2
2
2
1
1
1
1
Q'TY Material

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–16 –
■Jack Panel Assy.
Screws No.6
(4x8)
Screws No.6
(4x8)
Screws No.6
(4x8)
Washer
No.32
Screws No.5
(3x8)
Screws No.5
(3x8)
8
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws
No.24
(3x10)
Screws No.1
(3x6)
Screws No.1
(3x6)
Screws No.5
(3x8)
7
7
1
2
5
6
43
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.6
(4x8)
Screws No.6
(4x8)
KEP-145
Screws No.5
(3x8)
Screws No.3
(3x10) Screws No.3
(3x10)
KEP-219
KEP-221
KEP-220
KEP-099
Nut No.31
(M12)
Washer
No.32
1
2
3
4
5
6
7
8
JACK PANEL
JACK BWB STAY (R)
PWB FITTING
PW SWITCH
RELAY
AC INLET
BINDER
SHEELD
Part NameNo.
Steel
Steel
Steel
–
–
–
Steel+PVC
AL+PET
815563
937260
946525
814856
815499
815639
721220
815652
Code No.
1
1
2
1
1
1
2
4
Q'TY Material

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–17 –
■Motherboard Case General Assy. and HDD
1
Screws No.6
(4x8)
Screws No.6
(4x8)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
MOTHERBOARD BOX 1 ASSY.
MOTHERBOARD
PCI BOARD
MOTHERBOARD BOX 2
MOTHERBOARD BOX 3
MOTHERBOARD BOX 4
MOTHERBOARD BOX SUPPORT 1
GROMMET
PLASTIC SUPPORT
CONNECTOR PANEL
POWER SUPPLY PWB
MOTHERBOARD BOX SUPPORT 2
SPDIF MEASURE PWB KEP-256
SPACER
HARD DISK
HDD MOUNT 1
HDD MOUNT 2
CUSHION
DOUBLE FACE TAPE
BINDER
Part NameNo.
Steel
–
–
Steel
Steel
Steel
Steel
RUBBER
POM
Steel
–
SECC
–
PA
–
Steel
Steel
PUR
–
Steel+PVC
815571
815637
815473
815572
815573
815574
815575
815586
815588
–
815452
815576
–
812712
815638
949258
949259
815606
–
721220
Code No.Q'ty
1
1
1
1
1
1
1
4
4
1
1
1
1
2
1
1
1
8
16
2
Material
Screws
No.5
(3x8)
Screws
No.6
(4x8)
20
Screws
No.6
(4x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.6
(4x8)
Screws No.6
(4x8)
20
Screws No.6
(4x8)
Screws No.6
(4x8)
Screws
No.6
(4x8)
2
3
4
5
6
7
8
9
10
11
12
8
9
14 13
15
16
17
18
18
18
18
18
18
19
18
18
19
19
19
19
19 19
19
Washer
No.34

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–18 –
■PWB Attachment Rear Assy. ■SR SPBox Assy.
■LCD Assy.
■HP Box General Assy.
■HP Box General Assy.
Screws
No.13
(4x16)
Nut No.28
(M4x9.5)
Screws No.13
(4x16)
Screws No.5
(3x8)
Screws No.10
(4x12)
Screws No.10
(4x12)
3
Screws No.1
(3x6)
Screws No.1
(3x6)
4
Screws No.10
(4x12)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
Screws No.5
(3x8)
2
KEP-139
4
5
1
4
2
2
3
6 2
88
8
8
1
7
3
3
2
1
1Screws No.5
(3x8)
KEP-222
■PWB Attachment Rear Assy.
■SR SPBox Assy. ■LCD Assy.
Washer
No.36
Nut
No.31
1
2
3
4
LCD UNIT
LCD FITTING
LCD CUSHION
AL CONDUCTIVE TAPE
Part NameNo.
–
Steel
PE
AL
815465
815544
815604
814285
Code No.
1
2
1
9
Q'ty Material
1
2
3
4
PWB ATTACHMENT BOARD REAR
TRANSFORMER
HEATSINK FITTING (R)
HEATSINK FITTING (L)
Part NameNo.
Wood
–
Steel
Steel
815542
814458
933080
933075
Code No.
1
1
1
1
Q'ty Material
1
2
3
HP BOX (2)
HP BOX CUSHION
HP BOX (2 HOLE) STICKER
Part NameNo.
PS
PE
PET
812820
812768
812821
Code No.
1
1
1
Q'ty Material
1
2
3
4
5
6
7
8
SR SP BOX PANEL ASSY.
SR SP BOX SIDE (L)
SR SP BOX SIDE (R)
SPEAKER
SR SP BAFFUL
CUSHION
AL CONDUCTIVE TAPE (Left side only)
DOUBLE FACE TAPE
Part NameNo.
Steel
Steel
Steel
–
Wood
PE
AL
Base:Non Woven Fabric
815567
815568
815569
814992
815538
815603
814285
–
Code No.
1
1
1
1
1
1
1
4
Q'ty Material

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–19 –
■Lyre General Assy. ■Leg Cover Assy.
■Leg Front General Assy.
■Enclosure Assy.
Screws
(4x25)
Screws
(4x25)
ENCLOSURE UPPER ASSY.
Enclosure Under Assy.
Screws
(4x12)
Screws (4x25)
1
5
5
■Enclosure Assy.
1
2
3
4
5
6
7
SP BOX UPPER
ROUGH FELT
GASKET S
GASKET L
FELT
SP BOX UNDER
SP BOX FRONT
Part NameNo.
Wood
FELT
PE
PE
FELT
Wood
Wood
815534
815610
815601
815602
815105
815529
815530
Code No. Material
8
9
10
11
12
13
14
1
2
3
4
5
SP BOX REAR
SP BOX SIDE (R)
SP BOX SIDE (L)
SP BOX BOARD 1
SP BOX BOARD 2
SPEAKER
BINDER
Part NameNo.
Wood
Wood
Wood
Wood
Wood
–
Steel+PVC
815531
815532
815533
815535
815536
815475
721220
1
1
2
2
2
1
1
■Lyre General Assy.
1
1
1
1
1
1
2
Code No.Q'ty Q'ty Material
LYRE ASSY.
PEDAL FELT
PEDAL UNIT
LYRE BRACE
INSHLOCK TIE
Part NameNo.
Wood
Felt
–
Steel
PA
815515
812399
815136
948803
813100
1
3
1
2
2
Code No.Q'ty Material
2
3
4
13
9
11
12
8
6
10
7
1
2
3
4
5
6
■Leg Cover Assy.
LEG COVER (R)
LEG COVER (L)
FASTENER LARGE
LEG COVER HOOK
CUSHION
CUSHION
Part NameNo.
Wood
Wood
PO
Steel
PUR
Artifical leather
815519
815518
812744
815561
815600
815593
1
1
4
2
2
2
Code No.Q'ty Material
1
2
■Leg Front General Assy.
LEG ASSY.
FASTENER SMALL
Part NameNo.
Wood+Steel
PO
815516
812753
1
2
Code No.Q'ty Material
Screws
(4x12)
14
14
1
5
44
66
55
2
3
1
3
3
3
5
4
2
1
2
2
3
4
Screws No.10
(4x25)
Screws No.11
(4x16)
Screws No.11
(4x16)
Screws No.10
(4x25)
Screws No.22
(4x16)
Screws No.22
(4x16)

A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
1 234567891011121314151617
–20 –
■Keyboard Unit
.
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2
1
3
4
5
6
7
8
9
0
1
11
21
31
41
5
1
.
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ed
o
C
276032
434732
0
670
0
8
933
7
08
892118
31311
8
4
1
3
1
1
8
51
3
1
1
8
9
6
911
8
130318
1
3
631
8
A0
4
5
3
4
9
A545349
A055349
A555349
.oNedo
C
A065349
A565349
A075349
A575349
113118
1
7
8318
A436318
B436318
7
3
6318
5
07
3
3
9
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