KAYO MOTO A200 User manual

KAYO MOTO
A200
Assembly Manual
WWW.KAYOMOTO.COM

1.The picture on the left shows the tools required
for unpacking & assembling the vehicle as below
① Torque wrench
② Socket extension rod
③ 6mm hexagon socket
④ 10mm socket
⑤ 12mm socket
⑥ 14mm socket
⑦ 27mm socket
⑧ Phillips screwdriver
⑨ Needle nose pliers
⑩ No.8-10 wrench
⑪ No.10-12 wrench
⑫ No.12-14 wrench
⑬ No.13 wrench
⑭ No. 8 T-sleeve
2.Remove the straps and cardboard cover.
3.Take out the parts attached on the vehicle and
the packaging iron frame, remove the iron frame
screws, wait for subsequent installation.

4.The parts shown need to be subsequently
installed on the vehicle.
5.The picture above shows the parts in the
accessory box. Please read the user’s manual (A)
carefully before assembling and install these parts
according to the operation steps.
Name
Quantity
A
User’s manual
1
B
Cable tie
2
C
Dust cover
4
D
Spark plug socket
1
E
Air pressure gauge
1
F
Front rim
nut
8
G
Front shock absorber bolt
2
Nut
2
H
Front bumper bolt
4
I
Front gear indicator cover fixing
bolt
2
Washer
2
Nut
2
J
Swing arm protector fixing bolt
4
K
Rear wheel
hub fixing
hardware
cotter pin
2
nut
2
washer
2
spring washer
2
6.Use tool ① ③ to lock the handlebar upper
clamps, the distance between the two ends of the
mark is close, tighten evenly, first start by hand
tightening all four clamp bolts.
(The handlebar is tilted 3-5°from the vertical to the
rear after installation, torque requirement is
25-30N.m)

7.Use tool ⑧ to tighten the bolts and nuts(I).
8.Use tool ⑧ to install the multifunctional switch as
above.
9.Use tool ⑪⑫ to remove the bolts that fix the
rear wheel axle and the packing frame.
10.Put the vehicle on the stand for easy installation
of other accessories.
11.Use tool ①②⑥⑬ to tighten the bolts and
nuts for the front shock absorber(G)(torque
requirement is 49-59N.m).
12.Use tool ①⑤ to tighten the bolts for the Front
bumper(H)(torque requirement is 25-30N.m).

13.Use tool ①④⑫ to tighten the bolts for the
swing arm protector(J).
14.Please refer to user’s manual (A) for air
pressure requirements. Use compressed air to
inflate the tires and use the air pressure gauge (E)
to inflate to the standard value of 5psi.
15.Install the front wheel on the front hub, use
tools ①②⑥ to tighten the bolts(F) (torque
requirements 49-59N.m).
16.Align the rear wheel with the splines and push
on the rear axle, with the air nozzle cap facing
outward. Put on the nut/washer/spring washer first
then insert the cotter pin(K), keep the bending
angle greater than 180° (torque requirement
86-103N.m).
17.Insert the dust cover(C) into the positions
shown above.
18.Take out the battery, according to the user’s
manual (A), first tear off the seal on the battery,
add electrolyte, then install the battery cover and
wait for the subsequent installation into the battery
box.

19.Pull the latch as above shown and remove
the seat cushion, waiting for the subsequent
installation of the battery.
20.Use tool ⑩⑭ to remove the battery fixing
bracket, put in the battery and install the fixing
bracket back.
21.Connect the positive and negative poles as
shown above, use tool ⑦ to tighten the bolts
and re-install the seat.
Note: red is positive, black is negative.
22.Rotate the petcock to the direction of the arrow
as shown above.
23.Unscrew the fuel cap, add gasoline, and
tighten the fuel cap clockwise.
24.Please read the user’s manual(A) completely
and carefully before riding to better understand the
performance of the vehicle.