KAYO MOTO AU150 User manual

KAYO MOTO
AU150
Assembly Manual
WWW.KAYOMOTO.COM

1. The above picture shows the tools needed to
unpack and install the vehicle
① Torque wrench
② Additional rod for electric wrench socket
③ Needle nose pliers
④ 27mm socket
⑤ 14mm socket
⑥ 12mm socket
⑦ 8mm hexagon socket
⑧ 6mm hexagon socket
⑨ No. 12-14 wrench
⑩ No. 10-12 wrench
⑪ No. 10 T-socket
⑫ Phillips screwdriver
⑬ No. 8 T-socket
⑭ 17mm socket
2. .Remove the straps and cardboard cover.
3. Take out the parts attached on the vehicle and
the packaging iron frame, remove the iron frame
screws, wait for subsequent installation.
5. Above photo shows the accessories in the
carton. Please read the user’s manual(A) before
assembling.

4. The parts shown above need to be
subsequently installed on the vehicle.

Name
Quantity
A
User’s manual
1
B
Air pressure gauge
1
C
Spark plug socket
1
D
Rear axle
hardware
slotted nut
M18*1.5
2
cotter pin 4*28
2
dust cap washer
Φ18.5*53*2
2
spring washer
Φ18*27*4.5
2
E
Steering pull
rod hardware
slotted nut
2
washer
Φ10*20*2
2
cotter pin 2.5*24
2
F
Cable tie
2
G
Rubber dust cap
4
H
Reflector
4
I
Front bumper joint plate
2
J
Rear central reflector
1
K
Trailer linkage ball assy
1
L
Gear indicator bracket
1
M
Rear side
plastics
hardware
screw M6*16
6
rubber Washer
Φ5.5*15*2
6
nut M6
6
N
Front side
plastics
hardware
screw M6*16
6
rubber Washer
Φ5.5*15*2
6
nut M6
6
O
Rear rack bolt M8*16
4
P
Front rim lock nut M10*1.25
8
Q
Sub-frame bolt M8*16
3
R
Front rack
hardware
Bolt M8*40
2
Nut M8
2
Bolt M8*25
2
Rubber
washerΦ9*16*2
4
Washer Φ9*16*2
2
S
Gear indicator screw M5*16
2
T
Front bumper
hardware
Bolt M8*12
2
Bolt M8*16
4
Screw M6*12
2
Rubber washer
Φ5.5*14.5*2
2
U
Rear reflector nut M5
1
6. The picture shows the details of the
hardware in the accessory box
7.Install gear indicator bracket(L), use tool ①⑧ to
lock the handlebar clamps, the distance between
the two ends of the mark is close, tighten evenly,
first start by hand tightening all four clamp bolts.
(The handlebar is tilted 3-5° vertically to the rear
after installation, and the torque is required to be
25-30N·m)

8. Use tool ⑫ to tighten the gear indicator
screw (S).
9. Use tool ⑫ to install the combination switch
10. Use tool ⑨⑩ to remove the fixing screws of
the iron frame.
11. Put the vehicle on the stand for easy
installation of other accessories.

12. Install slotted nut and washer(E) of steering
pull rod, use tool ①⑭ to tighten, and insert the
cotter pin(E), the bending angle is greater than
180°. (torque requirement 49-59 N m)
13. Use tool ⑫ to install the hardware of front &
rear side plastics(M)(N) and tighten them.
14. Use tool ①⑥ to tighten the bolts of front
15. Use tool ⑩⑪ to tighten front rack
hardware(R).

bumper (T) (torque requirement is 25-30N.m)
and use ⑫ to install the front bumper plastics
cover.
16. Install the sub-frame, use tool ①⑥ to
tighten the sub-frame bolt(Q). (torque
requirement 25-30N.m)
17. Use tools ①⑥ to tighten the bolt on rear rack
(O). (torque requirement is 25-30N.m)
18. Take out reflectors(H) from the accessory
box and install them on the front and rear racks.
19. Use ①⑦ to tighten the screws of trailer
linkage ball(K). (torque requirement is 25-30 N m)

20. Please refer to
user’s manual (A) for air pressure requirements.
Use compressed air to inflate the tires and use
the air pressure gauge (B) to inflate to the
standard value of 5psi.
21. Install the front wheel on the front hub, and
use tool ⑤⑪ to tighten and fix front rim lock
nut(P) (torque requirement) 60-68N. m)
22. Align the rear wheel with the splines and
push on the rear axle, with the air nozzle cap
facing outward, install the slotted nut, dust cap
washer and spring washer(D), and use ①④ to
lock them. Then insert the cotter pin(D), the
bending angle is greater than 180°. (torque
requirement is 77-92N.m)
23. Insert the rubber dust cover (G) into the
position shown above of the front and rear wheels.

24. Take out the battery, according to the user’s
manual, first tear off the seal on the battery, add
electrolyte, then install the battery cover, and
wait for the subsequent installation into the
battery box.
25. Pull the latch as above shown and remove
the seat cushion, waiting for the subsequent
installation of the battery
26. Use ①⑩ to remove the battery holder,
install the battery and fix the battery holder,
connect the positive and negative poles as
shown in the picture, use tool ⑫ to tighten the
screws, then install the seat. (Red is positive,
black is negative)
27. Turn the fuel tank petcock to the position
shown as above.

28. Unscrew the fuel tank cap, add gasoline,
and tighten the fuel tank cap clockwise.
29.Please read the user’s manual (A) carefully
before riding to better understand the performance
of the vehicle.