KAYO MOTO AY70-2 User manual

KAYO MOTO
AY70-2
Assembly Manual
WWW.KAYOMOTO.COM

1.The picture on the left shows the tools required
for unpacking & assembling the vehicle as below
① Torque wrench
② 24mm socket
③ 14mm socket
④ 12mm socket
⑤ 6mm hexagon socket
⑥ 17mm socket
⑦ No.13 wrench
⑧ No.10-12 wrench
⑨ No.12-14 wrench
⑩ Phillips screwdriver
⑪ Needle nose pliers
⑫ No. 8 T-sleeve
⑬ Socket extension rod
2.Remove the straps and cardboard cover.
3.Take out the parts attached on the vehicle and
the packaging iron frame, remove the iron frame
screws, wait for subsequent installation.
4.The parts shown above need to be
subsequently installed on the vehicle.
5.The picture above shows the parts in the
accessory box. Please read the user’s manual (A)
carefully before assembling and install these parts
according to the operation steps.

Name
Quantity
A
User’s manual
1
B
Dust cover
4
C
Head cover
1
D
Rear wheel hub
fixing hardware
cotter pin
2
nut
2
washer
2
E
Front rim nut
8
F
Bumper fixing bolt
4
Nut
4
G
Rear reflector
2
Bracket
2
Screw
2
H
Air pressure gauge
1
I
Spark plug socket
1
J
Cable tie
2
K
Handlebar upper clamp
2
Screw
4
L
Head cover screw
2
Washer
2
M
Steering pull rod nut
2
Cotter pin
2
N
Front shock absorber bolt
2
Nut
2
6. Use tool ① ⑤ to lock the Handlebar upper
clamps(K), the distance between the two ends of
the mark is close, tighten evenly, first start by hand
tightening all four clamp bolts
Note: Torque requirement 25-30N.m
7.The handlebar is tilted 3-5°from the vertical to
the rear after installation.
8.Remove the iron wire fixing the front frame and
the packing frame.

9.Use tool ⑧⑨ to remove the bolts that fix the
rear wheel axle and the packing frame.
10.Put the vehicle on the stand for easy installation
of other accessories.
11.Use tool ①③⑦ to tighten the front shock
absorber bolts(N).
Note: Torque requirement 49-59N.m
12.Use tool ①⑥ to tighten the nut of the steering
pull rod(M) and insert the cotter pin. Please make
sure the bending angle is greater than 180°.
Note: Torque requirement 49-59N.m
13.Use tool ①④ to tighten the bumper fixing
bolts(F).
Note: Torque requirement 25-30N.m
14.Use tool ⑧ to install the reflector(G) with
bracket and screws in the position shown above.

15.Please refer to user’s manual (A) for air
pressure requirements. Use compressed air to
inflate the tires, and use the air pressure gauge
(H) to inflate to the standard value of 5psi.
16.Install the front wheel on the front hub, use tool
①③⑬ to tighten the nut(E).
Note: Torque requirement 49-59N.m
17.Align the rear wheel with the splines and
push on the rear axle, with the air nozzle cap
facing outward. Use tool ①②⑬ to lock the nut
and washer, then insert the cotter pin(D), keep
the bending angle greater than 180°
Note: Torque requirement 77-92N.m
18.Insert the dust cover(B) into the positions
shown above.
19.Pull the latch as above shown and remove
the seat cushion, waiting for the subsequent
installation of the battery.
20.Take out the battery, according to the user’s
manual (A), first tear off the seal on the battery,
add electrolyte, then install the battery cover and
wait for the subsequent installation into the battery
box.

21.Connect the positive and negative poles as
shown above, use tool ⑩ to tighten the bolts
and re-install the seat.
Note: red is positive, black is negative.
22.Use tool ⑩ to install the head cover(C) and
bolts & washers(L).
23.Unscrew the fuel tank cap, add gasoline,
then tighten the fuel tank cap clockwise.
24.Please read the user’s manual(A) completely
and carefully before riding to better understand the
performance of the vehicle.