KAYO MOTO AU125-2 User manual

KAYO MOTO
AU125-2
Assembly Manual
WWW.KAYOMOTO.COM

1.The picture on the left shows the tools required
for unpacking & assembling the vehicle as below
① Torque wrench
② Needle nose pliers
③ No.8-10 wrench
④ No.10-12 wrench
⑤ No.12-14 wrench
⑥ Socket extension rod
⑦ 6mm hexagon socket
⑧ 12mm socket
⑨ 13mm socket
⑩ 24mm socket
⑪ Phillips screwdriver
⑫ No. 8 T-sleeve
2.Remove the straps and cardboard cover.
3.Take out the parts attached on the vehicle and
the packaging iron frame, remove the iron frame
screws, wait for subsequent installation.

4.The parts shown above need to be
subsequently installed on the vehicle.
5.The picture above shows the parts in the
accessory box. Please read the user’s manual (A)
carefully before assembling and install these parts
according to the operation steps.
Name
Quantity
A
User’s manual
1
B
Front shock
absorber
bolt
2
nut
2
C
Rear wheel hub
fixing hardware
cotter pin
2
nut
2
washer
2
D
Front and rear disc brake upper
pump clamp
2
Bolt
4
E
Rear rack&cover
fixing hardware
bolt M8*16
4
bolt M6*16
10
F
Handlebar upper clamp fixing bolt
2
G
Front gear indicator cover fixing
bolt
2
H
Front rim fixing bolt
8
Name
Quantity
I
Battery fixing bracket
1
Bolt
1
J
Air pressure gauge
1
K
Spark plug socket
1
L
Cable tie
2
M
Dust cover
4
N
Rear left/right reflector
2
O
Rear central reflector
1
Nut
1
P
Headlight cover fixing bracket
1

6.Use tool ①⑦ to install P and tighten F, the
distance between the two ends of the mark is
close, tighten evenly, first start by hand
tightening all four clamp bolts. (The handlebar is
tilted 3-5°from the vertical to the rear after
installation, the torque is required to be
25-30N.m)
7.Use tool ⑪ to tighten G.
8.Install the brake upper pump clamp(D) to the
handlebar and use tool ⑫ to tighten the bolts.
9.Use tool ①⑥⑧ to tighten E for the rear rack
(torque requirement is 25-30N.m)

10.Use tool ⑫ to tighten E for the rear rack
cover.
11.Install the rear central reflector(O) on the rear
rack, use tool ③ to tighten the nut, then install the
rear left/right reflector(N) on the rear rack.
12.Use tool ④⑤ to remove the bolts that fix the
rear wheel axle and the packing frame.
13.Put the vehicle on the stand for easy
installation of other accessories.
14.Use tools ①⑤⑥⑨ to tighten the bolts and
nuts(B) (torque requirement 49-59N.m)
15.Please refer to user’s manual (A) for air
pressure requirements. Use compressed air to
inflate the tires and use the air pressure gauge (J)
to inflate to the standard value of 5psi.

16.Install the front wheel on the front hub, use
tools ①⑥⑧ to tighten the bolts(H) (torque
requirements 25-30N.m)
17.Align the rear wheel with the splines and push
on the rear axle, with the air nozzle cap facing
outward. Put the washer first then the nut(C), use
tools ①⑥⑩ to lock and insert the cotter pin, keep
the bending angle greater than 180° (torque
requirement 77-92N.m)
18.Insert the dust cover(M) into the positions
shown above.
19.Pull the latch as above shown and remove the
seat cushion, waiting for the subsequent
installation of the battery.
20.Put in the battery and install the fixing
bracket(I), use tool ⑫ to tighten the bolts.
21.Connect the positive and negative poles as
shown above, use tool ⑪ to tighten the bolts and
re-install the seat.
Note: red is positive, black is negative.

22.Rotate the petcock to the direction of the
arrow as shown above.
23.Unscrew the fuel cap, add gasoline, and
tighten the fuel cap clockwise.
24.Please read the user’s manual(A) completely
and carefully before riding to better understand
the performance of the vehicle.