KBB KS1000 User manual

Sliding door drive unit
KS1000
Assembly-and operating instructions
KBB Automated Entrances Inc.
ООО "АВТОМАТИКА"
http://avtomatika.ooo/

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KS1000 Assembly-and operating instructions
1. Summary
1Instruction of this manual--------------------------------------------------------------------3
1．1Product Description---------------------------------------------------------------------------3
1．2Application area--------------------------------------------------------------------------------5
1．3Technical parameters--------------------------------------------------------------------------5
1．4Security----------------------------------------------------------------------------------------- 5
2. Basic Assembly
2.1 Assembly types ----------------------------------------------------------------------------------- 6
2.2.Assembly instruction -----------------------------------------------------------------------------7
3. Components Installation
3．1 Installation of running carriage subassembly --------------------------------------------- 11
3．2 Installation of drive Unit--------------------------------------------------------------------- 14
3．3 Installation of reverse wheels---------------------------------------------------------------- 14
3．4 Installation of toothed belt----------------------------------------------------------------- 15
3．5 Installation of control unit-------------------------------------------------------------------- 16
3．6 Installation of control elements--------------------------------------------------------------16
4. Adjustment
4．1 Preparation before operation------------------------------------------------------------------17
4．2 Electrical settings-------------------------------------------------------------------------------17
4．3 System start-up----------------------------------------------------------------------------------18
4．4 Interruption of self-inspection-----------------------------------------------------------------18
Functions of operating device
5．1 General--------------------------------------------------------------------------------------------19
5．2 PSA controller（Option）---------------------------------------------------------------------19
5．2．1 Operating Functions（1st level）---------------------------------------------------19
5．2．2 Setting functions（2nd level）------------------------------------------------------ 20
5．2．3 Programming function(3rd level)----------------------------------------------------21
5．2．4 problem indication（4th level）-----------------------------------------------------26
5．3Security Device--------------------------------------------------------------------------------29
5．4Main input & output terminal functions----------------------------------------------------29
5．5Interlock functions-----------------------------------------------------------------------------30
5．6Attention details--------------------------------------------------------------------------------31
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6. Maintenance and troubleshooting
6．1 Security and guarantee----------------------------------------------------------------------------33
6．2Maintenance--------------------------------------------------------------------------------------33
6．3Trouble shooting---------------------------------------------------------------------------------33
6．4KS1000 spare parts list--------------------------------------------------------------------------34
6．5Environment protection treatment--------------------------------------------------------------35
Appendix
Appendix1：Drive case installation--------------------------------------------------------------------36
Appendix2: Two-wing Doors installation--------------------------------------------------------------37
Appendix3: Left-opening door Installation ------------------------------------------------------------38
Appendix4: Right-opening door Installation-----------------------------------------------------------39
Appendix5: Wire connection drawing of control unit------------------------------------------------ 40
Appendix6: Wire drawing of Battery electronic-mechanical lock-----------------------------------41
Appendix7: Wire drawing of start-up signal -----------------------------------------------------------42
Advice
<<Assembly and Operating instructions>> defines not only the responsibilities of quality
guarantee between KBB and Users, but also the stipulation of generating and ceasing right
& obligation in after-sales service respect. Please seriously read <<Assembly and Operating
instructions>> before applying to KBB products
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1. Summary
1．1Instruction of this manual
zThe manual offers instructions for the installation, adjustment, the maintenance, and
troubleshooting.
zThe manual is just for professional persons from Metal construction and electronic
technology
zThe manual includes the instruction to main components and all specifications of KS1000
sliding door
zThe instructions for optional device are included in the deliveries of optional device of
KS1000 Sliding door drive Unit.
zUses the following signs as important mark of certain dangers and significant explanation
：
Warning:
Be danger to the life and limb
Attention：
Could cause components to be damaged or malfunction
Notes：
Clues that facilitate the work
zKBB keep the right to modify its products. If some modification is done, we will not inform
users about it。
zAll dimensions unit without label are “ mm”
1．2Product Description
Sliding door drive unit use modular design, including DC motor, microprocessor control unit,
control panel, individual module, and optional components that required in the order. The drive
unit is connected with an electronic cable.
The structure of sliding door drive unit sees below:

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1、Carrier profile 2、Running gear 3、Drive unit
Figure 1.1 Section drawing of installing drive unit
A Overall length of guide way profile
LW Valid passage width
Figure1.2Installationdrawingofdoorleaves
CE
346
58
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1 Carriage profile
2Running gear
3Driveunit
4Control unit
5Electron-mechanic lock
6Spare battery
7Dentiform belt
8Reverse wheel

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9Hinge-shape covering
CE Closing point
Figure 1.3 Spare parts distributing drawing inside drive unit
1．3 Application area
Type Specification Net passage width Max.weight
/sliding door
Max.speed
（according to
weight of door）
Single wing
（left or right opening）107..115 700-1500mm 140kg 0.45-0.65m/s
Double wings 208..230 800-3000mm 90k g 0.45-0.65m/s
Two-wings double drive
door 210..230 1000-3000mm 140k g 0.45-0.65m/s
Two-wings telescopic
door
(Left or right opening）
211..230 1100-3000mm 90k g 0.45-0.65m/s
Four-wings telescopic
door 414..440 1400-4000mm 60k g 0.45-0.65m/s
Four- wings double
drive telescopic door 419..440 1900-4000mm 90k g 0.45-0.65m/s
1．4 Technical parameters
The socket and main cable supplied by user 220V+10%，50/60Hz，10A
Powerconsumption 200W
Max driving power（static）150N
In case of power failure, the spare battery guarantees full operation for: 30min
Temperature of working environment -30℃~ +50℃
The product only is used in dry rooms Max relative humidity90%
Protectionlevel IP23
1．5 Security
Once a sliding door is applied, the max. opening and closing speeds are automatically adjusted
depending on the wing weight. Therefore, the door users are not necessary to do any presetting
The entire security device has to be checked to ensure their faultless functions
Attention: The application limits of KS1000 sliding drive unit are defined in the sales documents.
Any application beyond the limits is not allowed.

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2. Basic Assembly
2．1 Assembly Types
There are 6 assembly types available.
A The assembly of lintel that made up of carrier profile and supporting profile.
B Lintel assembly with angle.
C Hanging assembly of steel board structure.

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D Hanging assembly in corner
E Hanging on ceiling assembly in corner
F Hanging on Ceiling assembly with steel tube
2．2 Assembly

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Assembly closing point CE determining the assembly position of the carrier profile
Double winged sliding door
Single-winged sliding door
The assembly way of opening from the right.（mirror image for version when opening from the
left）
A Min. carrier profile length (2+LW+100)
X、Y Possible over-length of carrier profile
LW valid passage width
CE Closing edge
The following description is assembly example for double winged sliding door systems. It
describes the assembly process of supporting frame and carrier profile. Other types of systems are
assembled as the same on CE basis.

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Assembly carrier profile
1．Mark out the closing point CE on the carrier profile. Place the carrier frame on the floor and
use gradienter to adjust the level and mark out the water level line UK
CE Closing edge
UK water level line that cause from the joint of carrier profile’ bottom edge and flatness
floor
LH Headroom
G r a d i e n t e r
T
y
p
e
A
:
L
H
-
1
0
T
y
p
e
B
:
L
H
+
2
0
T
y
p
e
B
=
4
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CE
F l a t r u l e r
X
T
y
p
e
A
=
1
3
5
I M a g n i f i e d d r a w i n g
M e t e r
e l e v a t i o n
2．According to the following data, mark out the line L.
Assemble type A：LH-10 Assemble type B：LH+20
3．Draw the lower assembly edge of carrier profile。
4．Draw the vertical line of L line through the two centers of long-round holes at both ends of
carrier profile, and mark out the intersection point Q
Magnified drawing
Type A=135 Type B= 49
Type A:LH-10 TypeB: LH+10
Gradienter Flat ruler
Attention: Horizontal deviation <1mm/m。