KCC KTD-600 Series User manual

KCC Co., Ltd.
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PNEUMATIC & HYDRAULIC
Others
Auto Switch
Reference
data
Auto Switch
FS
HS
KTD-600
KTD-1000
KDPC
Rotary Joint
Reference
Data
DR1000
DR2000
DR3000
DR3700
DR5000
DR6000
SRJ
KPF
KSM
KABL
SB
KPV
KVT
KPP
KTD-600 series
Digital Pressure Sensor Switch
KTD -
600
①Series
KTD-600 Digital Pressure Sensor Switch
②Pressure range
Nil -0.95 ~ 9kgf/cm2(Pneumatic)
V -0.97 ~ 0kgf/cm2(Vacuum)
How to Order
Model KTD-600 KTD-600V
Pressure type Compound pressure
(Pneumatic)
Negative pressure
(Vacuum)
Display pressure range -0.95 ~ 9kgf/cm2-0.99 ~0kgf/cm2
Rated pressure range -0.95 ~ 9kgf/cm2-0.97 ~ 0kgf/cm2
Proof pressure 2 times of rated pressure 1.5 times of rated
pressure
Fluid Air, Non-corrosive gas
Power supply 12~24VDC ±10% (Ripple P-P)
Current consumption Below 30mA
Ambient temperature 0℃~50℃(at non-freezing status)
Strorage temperature -40℃~125℃(at non-freezing status)
Humidity 30~80%RH (at non-freezing status)
Output temperature
characteristic
-0.1~-0.2% Span/℃
(-20℃~100℃)
-0.2~-0.3% Span/℃
(-20℃~100℃)
Linearity ±0.3% Span
Response time 1~99 Step (1Step = 5msec)
Control output NPN Open collector 2 individual output
(Max. load current ≤100mA)
Analog output
Analog Mode
(0~6 Mode)
Analog Mode
(0~4 Mode)
Resolution : 1~5V (≥1/800) 0~5V (≥1/1000)
Display method - 1LED (±display), 3 digit 7 segment
- (OUT1, OUT2) 2 output displayed by 2 LED
Material Case & Panel holder set : PC
Pressure port M5 (Built-in)
Wire Ø4.2 / 24AWG X 5Core / Approx. 1.5m (±5%)
Accessory Manual, Mounting bracket, Panel holder set
Display pressure unit kPa, bar, psi kPa, mbar, psi
Weight 156g
Specications
KTD-600 series
Function
●Change display unit
There are different type of pressure unit. Please select the proper unit
depending on application. When changing the display unit, preset value will
be calculated according to the display unit.
●Zero point adjustment
This function is to set the display value of pressure at zero when port is
opened to atmospheric pressure. Press ZERO key for more than 2sec in
RUN mode set value forcibly. When the zero point adjustment is completed, it
will return to RUN mode automatically.
●Change response time
It is able to set 100 kinds of response time (5~495ms) and if the response
time is getting longer, the sensing value will be more stable.
●Change output mode
There are 4 kinds of control output modes. (Please refer output operation
mode).
Output response to cable OUT 1 and OUT 2 according to output mode.
-Control output 1 : Black cable (OUT1)
-Control output 2 : White cable (OUT2)
●Analog output status display
The output of the pressure sensor is indicated by flashing of 2 LEDs.
- OUT 1 is ON, LED 1 will be ON
- OUT 2 is ON, LED 2 will be ON
●Real time display
When advance to Parameter setting mode, if the setting value is changed,
the output will change according to the changed value.
●Automatic RUN mode reset
When changing unit, set unit by using UNIT key and it will return to RUN mode
automatically after 1sec.
When advance to Parameter setting mode, if any key is untouched for over
10 sec, it will return to RUN mode automatically.
●Analog output
- Analog output cable : Grey cable
- Analog output status : Please refer to analog output mode of each model.
Features
● Indicate positive and negative pressure
● Compact design and light weight
● One touch zero adjustment function
● Return function in automatic operating mode
● Independent 2-channel output according to user setting
● Use high precision semiconductor pressure sensor.
Widely used, when precise pressure control is required,
such as semiconductor manufacturing line, medical
equipment, automation line and etc.
① ②

KCC Co., Ltd.
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PNEUMATIC & HYDRAULIC KTD-600 series
Digital Pressure Sensor Switch
Dimensions
Dimension-Panel Attachment
Installation
Bracket stopper (2pcs)
Pressure
sensor swicth
Panel
Panel holder bracket
①Mount panel holder on panel. ②Insert pressure sensor switch into the panel holder.
③Mount stopers on panel holder and push them to the end. ④Pannel mounting is done.
2EA-M3 5mm
Pressure Port
M5 5mm
31
30.5
24.3 4.5
20
20
OUT 1 2
UNITEDIT ZERO
KTD-600
40 3.5 22.2 36 +0.05
0
36+0.05
0
44.2
41.52
OUT 1 2
UNITEDIT ZERO
KTD-600

KCC Co., Ltd.
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PNEUMATIC & HYDRAULIC
Others
Auto Switch
Reference
data
Auto Switch
FS
HS
KTD-600
KTD-1000
KDPC
Rotary Joint
Reference
Data
DR1000
DR2000
DR3000
DR3700
DR5000
DR6000
SRJ
KPF
KSM
KABL
SB
KPV
KVT
KPP
KTD-600 series
Digital Pressure Sensor Switch
Dimension-Mounting
Floor Attachment
Angle Bracket (Wall and Floor Attachment)
Wall Attachment
Side Wall Attachment
Bracket Assembly
M3 Depth 5mm
Bracket
(90°rotatable)
M3 wrench bolt
Pressure
sensor swicth
Mounting Accessory
O3.5x4EA
20
20
519.5
13.5
30
1.6
8
13
16.515.52
21
4.2
21
16.5 15.5 2
42
6
11
13.5
O
28 28
KTD-600
OUT 1 2
UNITEDIT ZERO
OUT 1 2
UNITEDIT ZERO
KTD-600
21.5
21
15
29.5
Panel holder bracket Panel bracket stopper Angle bracket

KCC Co., Ltd.
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PNEUMATIC & HYDRAULIC KTD-600 series
Digital Pressure Sensor Switch
Front & Back Panel Indentication
①Display (3 digit 7 segment, Red)
: Display detected pressure, every setting value and display Error.
②+/- Display (1 LED, Red) : LED ON when negative pressure applied
③Output display (OUTPUT)
: Output dispaly OUT 1 & OUT 2 according to user setting value
(P - H, P -L). (LED ON depends on output value)
④EDIT key : Parameter setting mode or preset to RUN mode.
⑤UP/UNIT key
: Operating mode: Select unit
: Setting mode: Set the setting value to upper step
⑥DOWN/ZERO key
: Display pressure zero setting when port is opened to atmospheric
pressure at RUN mode by pressing the key for more than 2 sec
: Set the setting value to lower step
⑦INSERT : M3 effective depth 5mm 2EA
⑧Pressure port
: Fitting specifications M5, effective depth 5mm(pressure connection
port)
⑨Power & output wire: 5 core power and output wire
Pressure Unit & Display
KTD-600
Pressure
Unit Measurement range Display
kPa -95~900 -95~900
bar -0.95~9 -0.95~9.00
psi
-13.8~130.5 -13.8~130.5
Display of value over 100psi Display Pressure value
A0.0 ~ A9.5
B0.0 ~ B9.5
C0.0 ~ C9.5
D0.0 ~ D0.5
A=10
B=11
C-12
D=13
Number
Substitution
100.0 ~ 109.5
110.0 ~ 119.5
120.0 ~ 129.5
130.0 ~ 130.5
Internal Electrical Schematics
⊙NPN open collector (Independent 2 output)
⊙ Classify power and output wire
※ Maximum load current : Below 100mA (Signal)
※ Equiped back voltage protection circuit
※ Classify power and output wire
Color Power and output Remarks
Brown DC12 ~ 24V Power connection
Black OUT1 Control output 1
White OUT2 Control output 2
Grey Analog (Voltage) output Analog output
Blue 0V Power connection
Unit/Zero Point/Detail Setting
⊙Unit Setting 1. Pressure unit will be shown as in the following
figure when UNIT key is pressed during RUN
Mode .
2. Please select the proper unit for application.
When changing the display unit, preset value will
be calculated according to the display unit.
Display after Unit key is pressed
⊙ Zero point
⊙ Detail Setting
KTD-600V
Pressure
Unit Measurement range Display
kPa 0~-99.9 0.0~-99.9
bar 0~999 0~-999
psi
0~14.5 0.00~ -E.50
Display of value over 9.99psi Display Pressure value
A0.0 ~ A9.5
B0.0 ~ B9.5
C0.0 ~ C9.5
D0.0 ~ D0.5
E.00 ~ E.50
A=10
B=11
C-12
D=13
E=14
Number
Substitution
-10.00 ~ 10.99
-11.00 ~ 11.99
-12.00 ~ 12.99
-13.00 ~ 13.99
-14.00 ~ 14.50
System
Brown
Black(OUT1)
White(OUT2)
Blue
Gray (Analog output)
Main circuit
1. Press ZERO key for more than 2 sec at
atmospheric pressure after removing applied
load at RUN Mode,
2. When the zero point adjustment is completed,
display will show as in the following figure where
pressure unit will be changed according to the
setting unit.
3. Display will shows when user press
ZERO key for more than 2 sec at a load applied
state.
4. Doing zero point adjustment regulary can get a
more accurate detection value.
5. It will return to RUN mode automatically after
zero point setting is done.
1. User can do P-H setting, P-L setting, output
mode setting, analog mode setting and response
time setting through detail setting state.
2. All setting value can be adjusted freely by
using UNIT key and ZERO key.
3. The setting value of the figure in the next page
shows the output and the status of LED light
according to the setting value at Output Mode 1.
4. For output mode and anolog output, please
refer to the description and output diagram of
each setting value.

KCC Co., Ltd.
www.kccpr.com 31
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PNEUMATIC & HYDRAULIC
Others
Auto Switch
Reference
data
Auto Switch
FS
HS
KTD-600
KTD-1000
KDPC
Rotary Joint
Reference
Data
DR1000
DR2000
DR3000
DR3700
DR5000
DR6000
SRJ
KPF
KSM
KABL
SB
KPV
KVT
KPP
KTD-600 series
Digital Pressure Sensor Switch
Setting
Reference
1. Set setting value within the rated pressure / output mode /
response time range.
2. HI, Lo will be displayed once applied pressure is beyond the
maximum measurement range.
3. When error is displayed refer to error section about how to
cope with error.
4. Key of setting value is used to change unit and Zero point
setting at RUN mode.
5. At RUN mode, when pressure unit is changed, detail setting
pressure value will convert outomatically to fit in the unit.
6. There are 4 output operation modes (Mode 0~3).
If the output mode is set to 0, there will have no output except
the display of the applied pressure (Used as a pressure gauge)
7. For analog output, there are mode 0~6 for 600 model and
mode 0~4 for 600V model. (Mode 0 has no output)
8. Response time setting (Delay) are as follows:
User can adjust it freely by using number 1~99 dispalyed in the
display part.1 unit indicates 5msec. Thus, setting value 5 equal
to 495msec.
ex) When display value is 60, it represent 60 x 5 =300msec.
9. When a value does not need to be set, by pressing EDIT key
it will jump to next setting step.
10. Even at Setting Mode, if the setting value is changed, the
output will change according to the changed value.
11. During detail setting, it will return to RUN mode automatically
if no button is pressed within 10sec.
12. All setting value will be saved even when power is OFF.
※Unable to set value P-H lower than value P-L or value P-L higher than value
P-H.
● Min. value of setting pressure ≤ P-L ＜P-H
●P-L ＜ P-H ≤ Max. value of setting pressure
Error
Display Problem Remedy
When the applied pressure exceeds the
upper display pressure range up Apply pressure within display pressure range
When the applied pressure exceeds the
lower display pressure range down Apply pressure within display pressure range
If external pressure applied, when adjusting Zero point Try again after external pressure removing
Precautions
Display Status Adjusting Key Setting Value
(Example)
R
U
N
M
O
D
E
Max. Pressure Setting
Press 1 time
Press 1 time
Press 1 time
Press 1 time
Press 1 time
Press 1 time
Min. Pressure Setting
Output Mode Setting
Analog Output Setting
Reponse Time Setting
There is an output and LED OUT 1 will be
turned on if the applied load over 600.
There is an output and LED OUT 2 will be
turned on if the applied load below 100.
Output depending on Setting Mode 0~3.
Analog autput depending on Setting
Mode 0~6.
Time setting by user.
● Do not use uid other than air and non-corrosive gases. Flammable and corrosive gases might cause explosion and corrosion.
●Apply pressure should not exceed the proof pressure.
●Do not supply power out of the rating power supply range.
●Wind it up with a insulation tape when an output wire is not used to prevent it connecting with other terminal.
●Beware of misconnection of wire.
●Do not connect wire together with high voltage wire or power wire. Malfunction due to noise might happen.
●Keep it dry from water, oil and organic solvents and etc.
●Do not apply excessive force on the cord and connector and pull them.
●Read the product assembly and installation instruction before assembly and installation.
●Check each accessory and the list before using.
●User is advised to follow above handling precautions as it might cause personal injury and product failure.

KCC Co., Ltd.
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32
10 -
PNEUMATIC & HYDRAULIC KTD-600 series
Digital Pressure Sensor Switch
Output Operation Mode
※This product has 4 output operation modes (Mode 0~3) and an analog output mode. Use suitable mode in accordance to work. For more details about
output operation mode, refer to the graph below.
※If the output mode is set to 0, there will have no output except the display of the applied pressure (Used as a pressure gauge)
※Output wire classification
- Black wire : Control output 1 according to P-H/P-L setting value and output mode.
OUT1/ OUT2 LED will be ON
- White wire : Control output 2 according to P-H/P-L setting value and output mode.
OUT1/OUT2 LED will be ON
- Gray wire : Analog output
Pressure Output Mode 0
※No Output
※Using as pressure gauge
Pressure Output Mode 1
Pressure Output Mode 2 Pressure Output Mode 3
Analog Output
KTD-600 Mode (Compound Pressure)
Pressure
Mode Pressure (Min.) ← Pressure (0) → Pressure (Max.)
Analog Mode 0 None
Analog Mode 1 1±0.1V ← 1.4±0.1V → 5±0.1V
Analog Mode 2 5±0.1V ← 4.6±0.1V → 1±0.1V
Analog Mode 3 1±0.1V → 5±0.1V
Analog Mode 4 5±0.1V → 1±0.1V
Analog Mode 5 0+0.1V ← 0.6±0.1V → 5±0.1
Analog Mode 6 5±0.1V ← 4.4±0.1V → 0+0.1V
KTD-600V Mode (Negative Pressure)
Pressure
Mode Pressure (0kPa) → Pressure (-100kPa)
Analog Mode 0 None
Analog Mode 1 1±0.1V → 5±0.1V
Analog Mode 2 5±0.1V → 1±0.1V
Analog Mode 3 0+0.1V → 5±0.1V
Analog Mode 4 5±0.1V → 0+0.1V