Kebby BenchMark Manual instruction

BenchMark
Repeatable Precision Bench Crimper

TABLE OF CONTENTS
INTRODUCTION ……………………………………………………………….………. 1
SAFETY PRECAUTIONS ………………………………………………………….. 2
BenchMark FEATURES …………………………………………….……………. 3
INITIAL SETUP INSTRUCTIONS ……………………………………………….. 4-16
QUICK SETUP INSTRUCTIONS (AFTER INITIAL SETUP) ……….… 17-25
OPERATING INSTRUCTIONS ……………………………………….…………… 26
APPENDIX - BenchMark SETTINGS LOG ……………………………………… 27
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INTRODUCTION AND SAFETY
INTRODUCTION
The BenchMark is a bench top vial seal crimping device that is designed to provide
precise and highly repeatable quality crimps. The crimp pressure and head height
can be easily adjusted to accommodate a variety of vial sizes and seal types.
Recordable coarse and fine setting adjustments allow the BenchMark to be quickly
set up for subsequent runs. Unlike most bench top crimpers currently on the
market, the BenchMark is designed to also apply down pressure on the vial during
the crimp cycle. The down pressure ensures that the seal is completely in contact
with the lip of the vial, and maximizes the proper wrap of the seal.
The BenchMark is constructed with corrosion resistant, machined steel and
aluminum parts that will provide reliable and accurate operation for many years.
The fine quality that Kebby Industries is known for is evident in the smooth, easy
operation of the BenchMark.
*** Manufactured in the U.S.A. ***

2
INTRODUCTION AND SAFETY, continued
SAFETY PRECAUTIONS
1. Do not set up or operate the BenchMark until you have read and understand this
manual and/or have been properly trained on its use.
Improper setup or misuse of the BenchMark may cause damage to the vial
being crimped, including breakage of glass that may cause injury.
2. Review and follow all warning labels on the BenchMark to avoid injury and damage to
the device.
3. Always wear impact resistant safety glasses and protective gloves while setting up or
operating the BenchMark, due to the possibility of glass breakage.
4. Do not set any objects on the BenchMark, other than the appropriate accessories
installed according to this manual. Any other objects set on the crimper base may
interfere with the crimp cycle and cause damage.
5. Keep hands and fingers clear of the head jaws when the crimp lever is pulled forward to
avoid being pinched.
6. When returning to the BenchMark after an absence, always recheck the setup. The
device may have been used and not reset correctly, knocked out of adjustment, or
tampered with.
7. Do not attempt to set up or operate the BenchMark if you suspect the device is
damaged or defective.
8. Contact Customer Service if you have any questions or concerns regarding the safe and
proper setup or operation of the BenchMark.
Kebby Industries, Inc.
Customer Service
[phone]

3
PRODUCT OVERVIEW
BenchMark FEATURES
NON-ADJUSTABLE
VIAL HOLDER
ADJUSTABLE
VIAL HOLDER

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INITIAL SETUP INSTRUCTIONS
IMPORTANT –Read before beginning Initial Setup.
The Initial Setup Instructions must be followed for each unique combination of vial
size and seal type to be crimped.
Have empty vials and unused seals on hand for the setup process.
WARNINGS:
If the BenchMark is not set up properly for the vial size and seal type
that is to be crimped, there is a chance of vial breakage during the
crimp cycle.
Wear impact resistant safety glasses and protective gloves while setting
up the BenchMark.

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INITIAL SETUP INSTRUCTIONS, continued
STEP 1 –Assemble Head to BenchMark.
A. Select the correct size and type of Head for the seals to be crimped.
B. Screw the Head into the bottom of the Crimper Body counterclockwise by hand just
until snug. DO NOT OVERTIGHTEN.

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INITIAL SETUP INSTRUCTIONS, continued
STEP 2 –Assemble Vial Holder to BenchMark.
A. Select the correct size of Vial Holder for the vials to be crimped, based on the outside
diameter of the vial.Vial Holders are available as adjustable and non-adjustable styles,
and are labeled with the applicable vial diameters.
B. Push the Vial Holder Lock Lever inward and hold. Place the Vial Holder into the center
hole of the Base, so that it is sitting flat against the Base. Gently release the Vial Holder
Lock Lever.
NON-ADJUSTABLE
VIAL HOLDER
OR
ADJUSTABLE
VIAL HOLDER

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INITIAL SETUP INSTRUCTIONS, continued
STEP 3 –Slide Vial Stop back.
NOTE: If using a Non-Adjustable Vial Holder, Step 3 does not apply.
A. Loosen both Vial Stop Lock Knobs (A).
B. Slide the Vial Stop (B) back as far as it will go.
C. Leave the Vial Stop Lock Knobs (A) loose. They will be tightened later.
A
B

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INITIAL SETUP INSTRUCTIONS, continued
STEP 4 –Raise the Crimper Body for setup clearance.
A. Loosen both Height Lock Handles (A)
by less than 1 turn.
B. Place an empty vial on the Rubber
Pad of the Vial Holder (B).
C. Turn the Height Adjustment Dial (C)
clockwise to raise the Crimper Body
until there is approximately 2 inches
of clearance between the bottom of
the Head and the top of the vial.
WARNING:
There is risk of pinching hands or fingers during the setup process if there is
not enough clearance between the Head and Vial Holder.
A
C
B