Keithley 7057A User manual

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KEITHLEY
INSTRUMENTS
Model
7057A
Thermocouple
Scanner
Card
Instruction
Manual
Contains
Operating
and
Servicing
Information
Publication
Date:
January
1992
Document
Number:
7057A-901-01 Rev. D

WARRANTY
Keithley
Instruments,
Inc.
warrants
this
product
to
be
free from defects in material
11nd
workmanship
for a
period
of
1
year
from
date
of
shipment.
Keithley
Instruments,
Inc. warrant8
the
following
items
for90
days
from
the
date
ofshipment: probes,cables,
rechargeable batteries, diskettes,
and
documentation.
During
the
warranty
period,
we
will,
at
our
option, either
repair
or
replace
any
product
that
proves
to
be
de-
fective.
To
exercisethis
warranty,
write
or
call
your
local Keithleyrepresentative,
or
contactKeithley
headquarters
in
Cleveland,Ohio. You will
be
given
prompt
assistance
and
return
instructions. Send
the
product,
transporta-
tion
prepaid,
to
the
indicated
service facility. Repairs will be
made
and
the
product
returned,
transportation
prepaid.
Repaired
or
replaced
products
are
warranted
for
the
balance of the original
warranty
period,
or
at
least
90 days.
LIMITATION OF
WARRANTY
This
warranty
does
not
apply
to
defectsresultingfrom
product
modification
without
Keithley'sexpresswrit-
ten
consent,
or
misuse
of
any
product
or
part.
This
warranty
also
does
not
apply
to
fuses, software, non-re-
chargeablebatteries,
damage
from
battery
leakage,
or
problems
arisingfrom
normal
wear
or
failure
to
follow
instructions.
THIS
WARRANTY
IS
IN
LIEU
OF
ALL
OTHER
WARRANTIES, EXPRESSED
OR
IMPLIED,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY
OR
FITNESS
FOR
A PARTICULAR USE.
THE
REMEDIES PROVIDED
HEREIN
AREBUYER'S SOLE
AND
EXCLUSIVE REMEDIES.
NEITHER
KEITHLEY INSTRUMENTS,
INC.
NOR
ANY
OF
ITS EMPLOYEES
SHALL
BE
LIABLE
FOR
ANY
DIRECT, INDIRECT, SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL
DAMAGES
ARISING
OUT
OF
THE
USE
OF
ITS INSTRUMENTS
AND
SOFTWARE EVEN
IF
KEITHLEY INSTRUMENTS, INC.,
HAS
BEEN ADVISED
IN
ADVANCE
OF
THE
POSSIBILITY
OF
SUCH
DAMAGES.
SUCH
EXCLUDED
DAM-
AGES
SHALL
INCLUDE,
BUT ARE
NOT
LIMITED TO: COSTS
OF
REMOVAL
AND
INSTALLATION,
LOSSES
SUSTAINED
AS
THE
RESULT
OF
INJURY
TO
ANY
PERSON,
OR
DAMAGE
TO
PROPERTY.
KEITHLEY
INSTRUMENTS
Instruments
Division, Keithley Instruments,
Inc.•
28775 Aurora
Road•
Cleveland, Ohio44139 •
(216)
24/l-0100 •
Fax:
(216)
248-616B
AUSTRIA!
FRANCE,
GERMANY:
GRl!ATURITAIN:
ITALY>
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NETllERUNI>&
SWITZERLAND:
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• B.r. 60 • 91121
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Kolthl<y
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GmHI •
l.andsborgor
Str.
65
•
0-$3.4
Gemierln,s • 089-ll49J07-0 •
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OO'J-M93075\I
l<ellllloy ln1tn,1nonts, Ltd. •
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Gorin<hem •
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K<lthloy
lnolmmenlO
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•
Room
1105, 11th
floor,
No.
H7
• S«-tlon
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Chien
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Rood•
Toipej,
T"wan
R.O.C. •
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•
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1186-2'500-l<.Zl

Safety
Precautions
The following safety precautions should
be
obse1ved before using this product and
any
asso-
ciated instrumentation.
Although
some
instruments and accessories
would
normally
be
used
with non-hazardous voltages, there arc situations where hazardous conditions may
be
present.
This product
is
intended
for
use
by qualified
personnel
who
recognize
shock
hazards
and
are
familiar with the safety precautions required to avoid possible injury.
Read
the operating in-
fonnation carefully before using the product.
The
lypcs
of
product users are;
Responsible
body
is
the
individual
or
group
responsible
for
the
use
and
mainlenance
of
equipment, for ensuring that the equipment is operated within lls specifications and operat-
ing
limits,
and
for
ensuring
that
operators
are
adequately
trained.
Operators
use
the product for its intended function.
They
must
be
trained
in electrical safety
procedures and
proper
use ofthe instrument. They must be protected from electric shock and
contact with hazardous live circuits.
Maintenance
personnel
perform routine pro.ccdurcs on the product to
keep
it operating, for
example,
setting
the
line
voltage
orreplacing
consumable
materials.
Maintenance
procedures
arc described
in
!he manual.111e procedures explicitly state if the operator
may
perform them.
Otherwise, they
should
be performed only by service personnel.
Service personnel arc trained
to
work
on live circuits,
and
perform safe installations
and
re-
pairs
of
products.
Only
properly trained service
personnel
may
perfonn
installation and ser-
vice procedures.
Exercise
extreme
caution
when
a shock hazard is present. Lclhal voltage
may
be present
on
cable
connector
jacks
or
test fixtures.
111c
American National
Standards
Institute
(ANSI)
states that a
shock
hazard exists
when
voltage
levels greater than
30V
RMS,
42.4V
peak,
or
60VDC
are
present. A
good
safety
practice
Is
to
expect
that hazardous
voltage
is
prtscnt
in an)' unknown circuit before measuring.
Users
of
this product
must
be
protected from electric shock at all times. 11re responsible body
must ensurethatusers arepreventedaccess and/orinsulalcd from everyconnectionpoint. In
some
cases. connections must be exposed to potential human contact. Product users in these circum-
stances must
be
trained to protect themselves from the risk
of
electric shock. Ifthe circuit is ca-
pable
of
operating at
or
above l
000
volts,
no
conductive
part
of
the
circuit
may
be exposed.
As
described
in
tile
International Eloctrotechnical Commission (IEC) Standard !EC664, dig-
ital multimeter
measuring
drcuits
(e.g., Keithley
Modcis
175A, 199, 2000, 2001, 2002,
and
2010} are Installation
Category
IL
AH
other
instruments'
signal
tenninals
are Installation
Cat-
egory I
and
must
not be connected
to
mains,
Do
not
connect
switching cards directly
to
unlimited power circuits.
They
are intended
to
be
used with
impedance
limited sources.
NEVER
connect
switching
cards
directly to
AC
mains.
When
connecting
sources to
switching
cards, install protective devices to Jimit fault
current
and
voltage
to
lhc card.
Before
operating
an
instrument,
make
sure the line
cord
is
connected to a property
grounded
power
receptacle, Inspect
the
connecting cables, test leads, and
jumpers
for
possible wear.
cracks,
or
breaks
before
each
use.
For
maximum
safety, do
not
touch lhe product, lest cables,
or
any other instruments while pow-
er
is applied
to
the circuit
under
test
ALWAYS remove
power
from the entire test system
and
discharge any capacitors before: connecting
or
disconnecting cables
or
jumpers,
instaning
or

removing switching cards, or making internal changes,
such
as
installing or removing jumpers,
Do
not
touch
any
object that could provide a current
path
to
the
common side
of
the
circuit
under test
or
power
line
(eatth) ground, Always make measurements with
dry
hands
while
standing on a
dry,
insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must
be
used
in
accordance with its specifications and
op-
erating instructions or the safety
of
the equipment may
be
impaired.
Do
not
exceed
the
maximum
signal levels of the instmments
and
accessories,
.as
defined
in
the specifications and operating infonnation,
and
as
shown
on
the instrument
or
test
fixture
panels, or switching
carcl.
When
fuses
are
used
in
a product, replace with same type and rating
for
continued protection
against
fire
hazard.
Chassis connections must only be
used
as
shield connections
for
measuring circuits, Nar
as
safety earth ground connections.
If
you
are using a test fixture, keep
the
lid closed while power
is
applied
to
the device under
test. Safe operation requires
the
use
of a
lid
interlock.
lf
a @screw
is
present, connect it
to
safety earth ground using the wire recommended
in
the user documentation.
TI1e
.&symbol
on
an
instrument indicates that
the
user should refer
to
the
operating
in-
structions located
in
the manual.
The&,
symbol
on
an
instrnment
shows
that
it
cm1
source
or measure
1000
volts
or
more,
in-
cluding
the
combined
effect
ofnonnal
m1d
common
mode
voltages.
Use
stm1dard
safety
precau-
tions
to
avoid
personal contact
with
these
voltages.
TI1c
WARNING heading
in
a manual explains dangers that might result
in
personal injury or
death. Always read
the
associated infonnation very carefully before performing the indicated
procedure.
The CAUTION heading
in
a manual explains
hazard'!
that could damage the instrument.
Such damage
may
invalidate
the
warranty.
lnstn.nnentatiou and accessories shall not be connected to humans.
Before performing
any
maintenance, disconnect the line cord
and
all
test cables.
To
maintain protection
from
electric shock
and
fire,
replacement components
in
mains
cir-
cuits, including the power transfonner, test leads,
and
input jacks,
must
be
purchased
from
Keithley
Instruments. Standard
fuses,
with applicable national
safety
approvals,
may
be
used
if the rating and type
are
the same. Other components that are not safety related
may
be
pur-
chased
from
other suppliers
as
long
as
they are equivalent
to
the
01iginal
component. (Note
that selected parts should be purchased only through Keithley Instruments
to
maintain accu-
racy
and functiona1ity of the product.)
1f
you
are
unsure about
the
applicability of a replace-
ment component, call a Keithley Instruments office for infonnation.
To
clean
an
instrument, use a damp cloth or mild, water based cleaner. Clean the exterior
of the instrument only.
Do
not apply cleaner directly
t6
the instrument or allow liquids
to
enteror spill on the instrument. Products that consist
of
a circuit board with
no
case or chas-
sis (e.g., data acquisition board for installation
into
acomputer) should never require clean-
ing ifhandled according
to
instructions, If the board becomes contaminated and operation
is
affected, the board should be returned
to
the factory
for
proper cleaning/servicing.
Rev.
2/99

SPECIFICATIONS
CHANNELS
PER
CARD: 9 plus temperature reference.
CONTACT CONFIGURATION: 2 Pole
Form
A with common guard.
CONNECTOR TYPE: Screw terminals
in
isothermal block,
No.
18
AWG
wire
maximum.
RELAY DRIVE CURRENT:
12mA
(per relay).
TEMPERATURE OFFSET:
±0,05°C
maximum from
HI
to
LO
of
any input or be-
tween
any
two
adjacent channels in one column on the isothermal block. ±
0.1
°C
maximum between any
two
terminals
on
the isothermal block. Maximum addi-
tional
dynamic
offset
due
to
10°C
step
change
in
environment:
±
0.1
°C
after
one
hour settling.
TEMPERATURE REFERENCE: Thermistor
in
a linearized bridge.
REFERENCE OUTPUT:
-1
mV/
0
c,
(OmV
at +30°C).
REFERENCE ACCURACY: ±0.26°C 110°c to 35°C), ±0.5°C
{0°C
to 10°c
and
35°C
to
60°C).
WARM
UP
TIME:
1 Hour
to
rated accuracy.
CONTACT
OFFSET VOLTAGE:
1µV.
ACTUATION
TIME: < 5ms, exclusive of mainframe.
CONTACT
LIFE: >
10
8 closures,
CONTACT RESISTANCE:<
20
I
<0.70
initial).
CHANNEL ISOLATION: >
10
80, 10pF.
INPUT ISOLATION: >
10
70, 150pF.
COMMON
MODE VOLTAGE: 200V peak.
ENVIRONMENT, SPECIFIED: 10°C to 35°C, up to 70%
R.H.
ENVIRONMENTAL, OPERATING:
o•c
to 50°C,
up
to 35°C at 70%
R.H.
ENVIRONMENTAL, STORAGE:
-25°C
to
+65°C.
DIMENSIONS,
WEIGHT: 32mm high x 114mm wide x 272mm long
(1
¼"
x
4½"x
10¾")
netweight0.64kg
(lib.
6.5oz.).
Signal Level: 42V,
100mA,
2VA maximum (non-inductive load only),

TABLE OF CONTENTS
SECTION
1-GENERAL
INFORMATION
1.1
Introduction . . . .
.. ..
. . . .
..
. . . . . . . . . . . . .
....
. . . .
.. ..
. . . . . . 1
1.2 Warranty Information . . . . . . . . . . . . . . .
..
. .
..
. . . . . . . .
..
. . . . . . 1
1.3 Manual
Addenda.........................................
1
1.4 SafetySymbolsandTerms
....
.....
...
.. ..
...
.. ..
...
..
.. ..
1
SECTION
2-OPERATION
2.
1 Introduction
..
.. ..
..
..
.. .... .. ..
.
..
. . . .
....
.
.. ..
. . . .
..
. . 3
2.2
Wiring
. . . . . . . . .
..
. . . . . . .
..
. . . . . .
..
.. . . . . . . . . .
..
.
.. ..
. . . . 3
2.3 Operating Considerations
.. ....
. . .
..
. . . . . .
....
. . .
..
.
....
. . . 4
2.4 Operating Hints .
..
.
..
. .
.. ....
. . . .
..
. . . .
..
.
.. .. ..
.
..
. . . . . . 4
2.5 Thermocouple Measurement
Considerations
. . . . . . . . . . . . .. . . . . 5
26
Measurement Procedure . . . . . . . . . . . .
..
. . .
....
. . . . . . . . . . .
..
6
2.7 Switch
Terminology......................................
7
SECTION
3-SERVICING
INFORMATION
3.
1 Calibration Procedure
.. ..
.
..
. . . . . .
..
. . . .
..
. . . . . .
.. ....
. . . .
21
3.2 Calibration Procedures . . . .
..
. . . . .
..
.
..
.
.... .. ..
. . . .
..
. . .
..
21
3.3 Test of Calibration
..
. . . . . .
..
. . . . .
..
.
..
.
..
.
..
. . . . . . . . . . . . . .
21
3.4 Channel Isolation. . . . . . . .
....
. . . . .
....
. . .
..
. . . . . .
..
. .
.. ..
.
21
3.5 Input Isolation, Common
Mode..
. . . .
..
. . . .
..
. . . . . . .
..
. . . . . . 22
SECTION 4-REPLACEABLE PARTS
4.1
Introduction . . .
..
..
. . . . .
..
..
. . . . .
..
. . .
..
. .
..
. . . . . . . . . . . . . 23
4.2 Replaceable Parts .
..
. . . .
..
. . . .
..
. .
..
. . . . .
..
. . . . . .
..
. . . .
..
23
4.3 Ordering Information
..
..
..
. . .
..
..
. .
..
.. ..
..
.
..
.. ..
.
..
..
. . 23
4.4 Factory Seivice . .
..
. . . .
..
.
..
. .
.. ..
. . . . . . . . . . .
..
..
.
....
. . . 23
4.5 Component Layout and Schematic
Diagram
. . . . . . . . . . . . . . . . . . 23
LIST OF FIGURES
1
Typical
Thermocouple Connections . .
..
. .
..
..
..
.
..
.
..
. . . . . . . 3
2
Plug-In
Board Assembly .
..
. . . . . .
..
.
..
. . .
....
. . . . .
..
. . . .
..
. 4
3
Using
GUARD
Connection.. .
.. ..
. . . . . . . . . .
..
. . . . .
..
. . . . .
..
5
4
Typical
Multiple
Channel Analog Connections . . . . . . . . . . . . . . . . . 5
5
Typical
Thermocouple Measurements . . . . . . . . . . . . . . . . . . . . . . . 6
6 SwitchTerminology
..
. .
....
. . . . .
..
. . . .
..
. . . . . . . . . . .
..
. . . . 7
7 Channel'lsolation Test Setup . . . . . .
..
. . . . . .
..
. . . .
..
.
..
..
. . . .
22
8 Common Mode Isolation Test Setup . . . . . . .
..
. . . .
..
.
..
. . . . . .
22
9
Model
7057A, Component Location
Drawing.......
. . . . . . . . . . 26
10
Model
7057A, Schematic
Diagram
..
. . . . .
..
. . . . . . . . . .
..
. . . . . 27
LIST
OF
TABLES
1 SummaryofTemperatureMeasurementProcedure...
...
. . . . 7
2
NBS
QuarticCoefficientsforTypesS,
A,
B,
E,J,
KandT.......
8
3 Recommended Test Equipment. . .
..
.
..
. . .
.. ..
. . .
..
. .
..
.
..
. .
21
4
Model
7057A Replaceable Parts
.... ..
. . . . .
....
. . . . .
..
. . .
..
. 23
5
Model
7057A Replaceable Parts
(Mechanical).............
. . . . 24

SECTION 1
GENERAL INFORMATION
1.1
INTRODUCTION
The
Model 7057A
is
a thermocouple scanner card
which
isfield-installable in an
appropriate scanner mainframe (e.g. Model 705). Since
it
combines
the
func-
tions
of
a thennocouple scanner and uniform temperature reference,
it
is
especially useful
for
scanning thennocouples. The
input
terminals
are
#110
alloy-
copper set in an isothermal block to minimize temperature differences. A ther-
mistor sensor within
the
isothermal block is used with a bridge network located
on
the
Model 7057A
to
give an indication
of
the temperature reference
or
cold
junction. The temperature
of
the
heat sink is used
to
calculate the corrected
thennocoup!e
output.
The
output
voltages
of
each thermocouple must be con-
verted
to
temperature (°C
or
°F) using appropriate thermocouple tables
or
polynomial equations. In addition any channel may be used
for
monitoring low-
level signals. The Model 7057A uses 2-pole
form
A contacts
for
switching
of
signals up
to
35V peak
or
100mApeak. Inputand
output
connections are msde
through
the
rearpanel
of
the
scanner mainframeusing #4 screwterminalson
the
Model 7057
A.
1.2 WARRANTY INFORMATION
Warranty information is stated on the inside
front
cover
of
the
manual.
If
there is
a need
for
service, contact
the
Keithley representative
or
authorized repair facility
in your area. Check
the
back cover
of
this manual
for
addresses. The service
farm
supplied at
the
end
of
this manual should be used
to
provide
the
repair
facility
with
adequate information concerning
any
difficulty.
1.3
MANUAL
ADDENDA
Any
improvements
or
changes
to
this manual will be explained
on
an addendum
included with this manual.
1.4 SAFETY SYMBOLS AND TERMS
The
symbol
&,
denotes
that
the
user should refer
to
the
operating instrucM
tions.
The
symbol
#denotes
that
a
high
voltage
may
be present on
the
ter-
minal!s).
The
WARNING
used
in
this
manual explains dangers
that
could
result in
personal
injury
or
death.
The CAUTION used
in
this
manual explains hazards
that
could
damage
the
instrument.
1

2.1
INTRODUCTION
SECTION 2
OPERATION
This section provides information needed
to
use
the
Model
7057A
with
an
appropriate
scanner
mainframe.
2.2
WIRING
AND
INSTALLATION
1.
Wiring
Configuration-
The
Model
7057A has a 2-pole switching configura-
tion.
It
may be used
to
connect one
of
nine signals
to
the
output.
The tenth
scanner position {Channel 1)
is
used
to
monitor
the
temperature of
the
input
terminals with a thermistor bridge. Bridge
power
is derived
from
a
non-
isolated internal supplywith jumper provisionsfor
an
external isolated supply.
A.
Input
and
output
connections are made
to
the
screw terminals
shown
in
Figure 1.
B.
Signal path resistance, including both poles of a channel relay,
is
typically
less than 1.40, less than
21l
at end
of
life.
C. A guard surrounds all signal paths and is connected
to
the
heat sink
surrounding
the
input terminals. Connection to
the
guard is
made
at
the
isothermal block.
2.
Installation-Refer
to
the scanner mainframe instruction manual
for
scanner
card installation instructions. ' I
DODOO
DODOO
'!@
@I
1,
® ® ® ®'
@,.
I
.· i i i
1=
!
~
• @)@)@@)®•
; @
:
I!
® ® ®
®·
• I
:
®l@i®i@l
8@•
i i
!@
@~'
"-------------------'I
• © ®
Agure
1.
Typical Thermocouple Conn&etions.
3

2.3 OPERATING CONSIDERATIONS
1. Signal
Level-10V
peak,
10mA
peak
with
a resistive load
tor
expected lite.
Maximum peak instantaneous rating
is
35V.
2.
Contact Potential (Laboratory
Environment)-Less
than
lµV
from input
to
output when copper wires are used.
3.
Isolation-Guarded
interchannel resitance is nominally 10Sn. Guarded capa-
citance
is
less
than 100pF between any
two
channels.
4.
Maximum
Levels-A
200V peak between channels or from channel
to
guard or mainframe (digital) common.
5.
Operating
Environment-0°C-50°C,
up
to
35°C at
70%
relative humidity.
2.4 OPERATING HINTS
1. The clamp-type screw terminals will accept
#18
to
#36
AWG
\0.044
to
0.005 inch) wire. Figure 2 shows the mechanical features
of
the Model
7057A which prevent lead movement after the board
is
wired.
REINSTALL
RUBBER
PADS
AFTER HOOKUPS
TO
BOARD
I
I I
I
'
I
Figure
2.
Plug-In
Board
Assembly
2. Thermal offset on
any
given channel is typically repeatable
to
within
a
few
hundred nanovolts each time the channel
is
selected.
That
is, every time a
channel is selected
and
allowed
to
stabilize
for
a period
of
time, the channel
will exhibit the same thermal offset
to
within
a
few
hundred nanovolts. This
offset
may
be
accounted
for
in the measurement and subtracted
from
each
reading,
to
obtain a more precise measurement.
3.
To
effecf1vely eliminate error voltages produced
by
leakage current, the
GUARD terminal should be connected
to
the reference connection on
the
channel which
is
most
sensitive
to
error (that is, the one which has the
lowest
source voltage versus the highest resistance). For instance,
two
sources are connected to the
Model
7057
A;
one having an equivalent
source voltage
of
1V
with
a series resistance
of
100k0, and the other having
a source voltage
of
.1V
with
a 1k0 series resistance.
The
100k0 source
resistance will develop 100 times
the
error voltage
as
the 1k0 source
resistance. lts source voltage however, is only 10 times
as
great,
which
means
that
the percentage error is
10
times
as
large on the
1V/100k0
chan-
4

nel. The GUARD would therefore be connected
to
the reference point
of
this channel. (See Figure 3). OUTPUT
HI
LO
GUARD
GUARD
l 1k0
~I
/
¥.4v
.,v
=
T
>o
' /
'
>GUARD+
I
I
'
Figure
3.
Using
GUARD
Connection
4. The relay switching time includes a
50µs
time interval between releases and
operate conditions. The actuation time is less than 5msec.
5.
Reactances
in
the system cause transients during switching_.
6.
For scanner systems using
two
or more plug-in boards
output
HI and
LO
on
all Model 7057A plug-in boards should be made using continuous copper
wires. This ensures
that
the
number
of
copper-to-copper junctions is at a
minimum and therefore unnecessary thermal effects are avoided. Figure 4
shows the method
of
continuous board-to-board connections.
ANALOG
SIGNAL
HI
MODEL
MODEL
MODEL
OUTPUT
I
_,ii:
I
~i
I:
I
-~I:
ro
:"
LO
FROM THERMOCOUPLE
OR
OTHER SOURCE ALLOW SUFFICIENT SLACK
IN WIRE
TO
PERMIT
INSTALLATION AND
REMOVAL
FROM
MAIN
FRAME
Figure
4.
Typical
Multiple-Channel
Analog
Connections
2.5
THERMOCOUPLE
MEASUREMENT CONSIDERATIONS
A thermocouple is a junction formed between
two
dissimilar metals. If the
junction temperature
is
T1 a voltage E1 will be developed between leads A and
B. When connected
to
a voltmeter
two
more junctions are formed
with
meter
terminals, which are usually copper
as
shown in Figure
5.
6

A
T1
B
THERDMDCOUPLE
JUNCTION
ISOTHERMAL
BLOCK
'1
-TERMINAL
- 7
I COPPER
"'-'
E2
: t
T2
I
I COPPER
I
TERMINAL
:
L-------
C
D
Figure
6.
Typical Thermocouple Measurement
The
voltage measured
by
the
voltmeter is proportional
to
the
difference be-
tween temperature T1
and
T2• To determine T1, T2
the
thermoelectric proper-
ties of
the
thermocoupleare needed. Data
is
available
to
determine
the
voltage
versus temperature relationship based on a reference temperature
(T
2)
of
0°C.
Thus,
if
the
thermocouple-to-copper junctions
were
maintained
at
oo-c
it
would
be possible
to
determine T1 directly
by
referring
to
thermocouple
reference tables*,
which
give temperature as a function of
the
meter reading
V1•
If
these junctions are different
from
0°C
a voltage E2 will be introduced,
where
V,
-E1
-E,.
2.6 MEASUREMENT PROCEDURE
In the Model
7057A
the
reference temperature
Tis
measured
by
a dual ther-
mistor in a bridge circuit. The temperature
of
a thermocouple connected
to
Channels 2
through
10 is detennined by
the
following procedure:
1.
Measure
the
voltage for
the
reference junction V and calculate T2• T2 =
30-
IV,
x
103).
2.
Determine
the
reference junction voltage, E2, either
from
thermocouple
reference tables*
or
by
the
calculation**:
"2=
"o+
A1 T + 11ir2+a3T3
+a
4r4 where T - T2
as
detennined
in
step 1
above.
~
is expressed in microvolts.
The
constant
ap
through
a4 are a
function
of
the thermocouple type connected
to
the channel.
The
coeffi-
cients, a0, a1, a2,
8s
and a4 are dependent
on
the
thermocouple
type
and
temperature range under consideration.
3.
Measure
the
thermocouple voltage V, at
the
channel
output.
Convert
to
microvolts.
4.
Add
~
to
V,
to
determine
E~.
E1
=V
1
+~
{where V1
1s
expressed in
microvolts).
5.
Determfne the thermocouple temperature, T1, either from thermocouple
reference tables*
or
by
calculation**:
T,
=
8o
+
a1E1,
+
a2E12t
+~E,3 +
a4E,
41{where E1is expressed in microvolts).
6.
For example, consider a type J iron-constantan thermocouple
at
300°C
(T
1
).
The reference
junction
temperature will be 8
to
10°C above ambient,
say
3s
0c
!T,1.
6
A.
The
bridge
output
(channel
11
will be
-.OOOV.
Since
the
bridge
output
is
zero
when
T,
=
30°C
this indicates T2 = 3B°C.
B. Using
NBS
Monograph 125
to
determine
the
referencevoltage
for
atype
J thermocouple gives
E,
=1849.0µV. Using
the
most
accurate quartic
approximation formula (Table 2)
for
this
range gives 1849.085,,V.
C.
The voltage
at
Channel 1,
which
is
V1, will be 14476.0µV.
(V
1-E1
-E,).
D.
Add
E,
to
V1 and
get
E1 = 16325.0µV.

E.
Using Table A6.2.1
to
find the thermocouple temperature gives
300.00°C. Using the formula (Table
21
gives 299.995°C.
* Thermocouple Reference Tables, Based on
the
IPTS-68 National Bureau
Standards Monograph 125. (SD Catalog No. C13.44:125I
**
See
also Table 2 which summarizes the quartic coefficients.
Table
1.
Summary
of
Temperature
Measurement
Procedure
Measured Calculated
Action
Quantity Relationship Required
Quantity
Measured reference ½
--
--
channel output V2• (volts)
Determine equivalent
--
T, =
30-(V,
X
103)
T, (°C)
temperature T2•
Measured desired
v,
--
--
channel V1, (volts)
Calculate corrSction
--
~
= a0 + a,T2 + a1
T2
2 +
E,
voltage
E,
83
T32
+ a4
T4
2 microvolts
Calculate voltage E1•
--
E,
=
E2
+
v,
X 10-6
E,
microvolts
Calculate equivalent
--
T,
= a0 + a1E1 + a2
E2
1 + T1 (°CI
temperature
T,.
8
381
+
84E41
2.7
SWITCH
TERMINOLOGY
Throughout this manual the terminology Form A
is
used. The term Form A is
used
in
switch terminology and
is
described
as
follows:
1.
Form A
is
simply a single pole normally open
(SPNOJ
switch (refer
to
Figure 6). A 2-pole switch normally open is classified
as
2 Form A.
2.
Form 8
is
similar
to
Form A except that its contacts are normally closed
(refer
to
Figure
61.
A 2-pole switch normally closed is classified
as
a 2 Form
B.
3.
Form C
is
shown
in
Figure 6
as
a single pole double
throw
switch. It could
also be a multipole switch such
as
a 2-pole which would be classified
as
a2
Form
C.
FORM
A
___/"'
0--
ISPNOI
FORM
B
--.Q:--
(SPNC)
FORM
C
ISPDT)
___.9-
0--
Figure
6.
Switch
Terminology
7

co
Type
S
Thermocouples'
Temperature
Range(°C)
-·---
I.
Quartic
Equation
-50
to
900
Oto
1100
0
to
1400
0
to
1650
0 to
1768
400
to
1100
400
to
1400
400
to
1650
1050
to
1400
1050
to
1650
1400
to
1550
1400
to
1650
1400
to
1768
1666
to
1768
Reference
Junction
Correction
a
to
50
Table
2.
NBS
Quartic
Coefficients
for
Types
S,
R,
B,
E,
J,
K,
and
T.
•o
•1
a3
--·---
Argument
Exp.
Argument
Exp. ·
Argument
Exp.
Argument
Exp.
Argument
-5.5439639
+O
1.0103667
-2-
--
-1.0944499
-5
4.9628963
5.8791282
+0
7.9098118
-3
-6.7450002
-6
2.5247577
6.2516859
+O
i 5.8347856
-3
-3.4351369
-6
9.4022202
6.5554932
+O
4.4519908
-3
-1.6378513
-6
2.4140360
6.6834421
+O
3.9334084
-3
-1.0384046
-6
3.4244511
-3.8051591
+2
8.7228147
+0
6.2984807
-4
9.0526670
-7
-2.9241601
-5.2412524
+2
9.5827994
+0
-1.2077351
-3
2.5723104
-6
-8.3681057
-5.0061921
+2
9.4591354
+O
-9.7986687
-4
2.3967559
-6
-7.8837971
1.4352322
+3
2.9873073
+0
6.9951678
-3
-1.8986036
-6
6.5006637
1.3054176
+3
3.4129348
+0
6.4741403
-3
-1.6163524
-6
7.9103746
1.8695098
+2
6.4091373
+O
3.4664812
-3
-2.7553724
-7
-2.1606150
1.0863331
+3
3.9952876
+O
5.8939317
-3
-1.3595782
-6
-3.4675031
-7.4180405
+4
2.0043202
+2
-1.8607781
-1
8.1899566
-5
-1.3556030
8.2703440
+4
-1.3532278
+2
8.0243878
-2
-1.0633404
-5
-1.7212343
5.3994446
+O
l 1.2467754
-2
-1.9934168
-5
Exp.
-9
-9
-10
-10
-11
-10
-10
-10
-11
-12
-10
-11
-8
-9
Error
Range(µVJ
-
Ex-"lct-Approx.
- 7
to
14
-16to12
-35
to
25
-55to35
-60
to 35
-.7to.5
-
1.6
to
1.5
-1.8
to
1.9
-.05
to
.05
-
.05
to
.05
-.05
to
.05
-.05
to
.05
-1.0tol.3
-
.05
to
.05
-0.01
to +
0.01
1
0uadratic,
cubic,
and
quartic
approximations
to
the
data as a
function
of temperature
(°C) in selected temperature ranges. The expansion is
of
the
form
E =ao +a1T +
a2T2+
a3T3 + a4T4
where
E
is
in
microvolts
and T
is
in degrees Celsius.

"'
Type
S
Thermocouples"
Temperature
Range
(°C)
I.
Quartic
Equation
-50 to
900
Oto1100
0 to 1400
0 to 1650
0
to
1768
400
to 1100
400 to 1400
400 to 1650
1050
to
1400
1050
to 1650
1400
to 1550
1400 to 1650
1400 to 1768
1666 to 1768
•o
Argument
Exp.
4.1137317 +1
4.4507790 +1
4.1670535
+1
-3.0938374
+1
1.=6607
+1
1.3866867
+2
1.3923740
+2
4.5133695
+3
2.3131446
+4
.,
Argument
Exp.
Argument
1.6414048
-1
-2.0241757
1.5445376
-1
-1.3349067
1.4713897
-1
-9.0783455
1.4260554
-1
-7.0073775
1.4087955
-1
-6.3195007
1.1599785
-1
-1.8642979
1.1373998
-1
-1.3349811
1.1543358
-1
-1.6782780
1.4106580
-1
-4.9794442
1.2706383
-1
-3.2873314
9.3486676
-2
4.8592708
9.3267401
-2
7.7266682
-1.0046437
+0
1.0322002
-5.4122671
+O
4.9347196
Exp.
Argument
Exp.
-5
2.7849728
-9
-5
1.3626587
-9
-6
6.5660913
-10
-6
3.8981279
-10
-6
3.1267454
-10
-6
1.2643267
-11
-6
-3.9224680
-11
-6
-1.0845801
-11
-6
1.7334256
-10
-6
8.3038098 -
11
-8
-6.3885209
-11
-8
-6.5458208
-11
-4
-4.3637046
-9
-4
-1.9681943
-8
Argument
Exp.
-1.4172102
-13
-5.3270847
-14
-1.8499175
-14
-8.3047780
-15
-5.7422562
-15
8.4828836
-16
2.6563405
-15
1.8379726
-15
-1.9262160
-15
-1.3019379
-16
2.2896541
-15
2.3208160
-15
6.9361610
-14
2.9430179
-13
Error
Range
(µVJ
Exact-Approx.
-11
to 3
-3
to 6
-5
to 9
--
6
to
l l
- 6 to 12
-.05 to .07
-.08 to .08
-.2 to .2
-.003 to .003
-010 to
Olli
-0005
to
0005
-0005 to 0005
-13to10
-0005 to
C,005
'Quadratic, cubic,
and
quartic approximations to the data
as
a function of voltage
in
selected temperature ranges (°C).
The
expansion
is
of
the
form
T=ao+a1E+a2E2+a3E3+a4E
4 where
Eis
in
microvolts
and
Tis
in
degrees Celsius.

Type
A
Thermocouples>
Temperature
Range
(°CJ
I.
Quartic
Equation
-50
to
900
Oto1100
0
to
1400
0
to
1650
Oto
1768
400
to
1100
400
to
1400
400
to
1650
1050
to
1400
1050
to
1650
1400
to
1550
1400
to
1650
1400
to
1768
1666
to
1768
Reference Junction
Correction
0 to 50
•o
Argument
Exp.
-4.0674108
+2
-5.6047484
+2
-5.4505828
+2
1.6618159
+3
1.5132838
+3
2.4008703
+3
1.5787334
+3
-7.1904948
+4
8.8532076
+4
5.2891411 +O
•1
Argument
Exp.
Argument
5.4295008 +O 1.1446885
5.7622558
+O
9.2715271
6.1429m
+O
7.1515857
6.4615269
+O
5.7010917
6.5962120
+O
5.1559203
8.7490294
+O
1.7115155
9.6731111
+O
-2.6994046
9.5942872
+O
-1.2813352
2.3048526
+O
8.7635426
2.7958847
+O
8.1571403
4.1604579
-1
1.0549178
2.6321144
+O
8.3100314
1.9442383
+2
-1.7913090
-1.5014129
+2
9.5376167
1.3844426
-2
-2.0889531
a3
Exp.
Argument
Exp.
-2
-1.1295306
-5
-3
-7.1346883
-6
-3
-3.7539447
-6
-3
-1.8683292
-6
-3
-1.2385309
-6
-3
7.5039035
-7
-4
2.5536988
-6
-4
2.4468512
-6
-3
-2.3016819
-6
-3
-1.9701159
-6
-2
-3.0383521
-6
-3
-2.0332036
-6
-1
7.9264764
-5
-2
-1.6644901
-5
-5
-
0.01
to +
0.01
Argument
Exp.
5.0020496
-9
2.5877458
-9
9.6963832
-10
2.3636365
-10
1.8827643
-11
-3.0096280
-10
-8.9155491
-10
-8.6286756
-10
7.4284923
-11
6.5568964
-12
1.8540516
-10
1.6260416
-11
-1.3187245
-8
-8.3062870
-10
i
Error
Range
{µV)
Exact-Approx.
- 7
to
15
-16to12
-35to25
-55
to
35
-65to35
-.4 to .5
-1.7101.6
-2.1to1.8
-.05 to .05
-.05 to .05
-.05 to .05
-.05 to .05
-1.0 to 1.3
-.05
to
.05
>Quadratic, cubic,
and
quartic approximations
to
the data as a function
of
temperature
{°C)
in
selected temperature ranges. The expansion
is
of
the
form
E=ao + a1T + a2T2 + a3T3+ a4T4 where
Eis
in
microvolts and
Tis
in
degrees Celsius.

..
..
Type
R Thermocouples4
Temperature
Range
(°C)
I. Quartic Equation
-50
to
900
0 to 1100
0
to
1400
Oto
1650
Oto
1768
400
to
1100
400 to 1400
400 to 1650
1050 to 1400
1050 to 1650
1400 to 1550
1400 to 1650
1400
to 1768
1666
to 1768
•o
Argument
Exp.
4.5509556
+1
4.9160016
+1
4.8343651
+1
-4.1134459
+o
3.7487318
+1
8.0559850
+1
1.4180146
+3
3.1759093
+3
1.2883437
+4
.,
Argument
Exp.
Argument
1.6251434
-1
-2.0454379
1.5239494
-1
-1.3755675
1.4441607
-1
-9.5014952
1.3944190
-1
-7.4485484
1.3752883
-1
-6.7651171
1.1284875
-1
-2.8603978
1.1054589
-1
-2.3559046
1.1098270
-1
-2.4353890
1.2738464
-1
-4.3132296
1.1519304
-1
-2.9827002
1.0442877
-1
-1.9827500
9.0181346
-2
-7.4068329
-5.8922431
-1
5.6190639
-2.6747958
+O
2.2334214
a3
Exp.
Argument
Exp.
-5
2.5404935
-9
-5
1.2610922
-9
-6
6.2073358
-10
-6
3.8266182
-10
-6
3.1420473
-10
-6
8.5173702
-11
-6
3.9276248
-11
-6
4.5164488
-11
-6
1.3863582
-10
-6
7.4538667
-11
-6
3.3603790
-11
-7
-1.4487255
-11
-5
-2.1303241
-9
-4
-8.0665860
-9
84
Argument
Exp.
-1.1767904
-13
-4.4281251
-14
-1.5622497
-14
-7.4517277
-15
-5.4254872
-15
-1.1440038
-15
3.3369324
-16
1.8172612
-16
-1.5283798
-15
-3.7809957
-16
2.4513433
-16
9.4290495
-16
3.0369250
-14
1.0882779
-13
Error
Range
(µ.VI
Exact-Approx.
-13
to 3
-4
to 7
-6
to 10
-7 to 13
-7 to 14
-.04
to .04
-.08 to .09
-.10to.12
-.002 to .002
-
.011
to
.011
-.0005 to .0005
-.0005 to .0005
-.11
to .08
-.0007 to .0007
~auadratic, cubic, and quartic approximations
to
the
data
as
a function
of
voltage
in
selected
temperature ranges (°C). The expansion
is
of
the form
T =
aa
+
a1
E+azE2+ a3E3+ a4E4 where E
is
in
microvolts
and
T
is
in
degrees
Celsius
.

Type
B
Thermocouples
5
Temperature
Range {°CI
I.
Quartic
Equation
0 to
900
Oto 1100
Oto
1400
0 to 1650
0 to 1820
400 to 1100
400
to
1400
400 to 1650
1050 to 1400
1050
to
1650
1400
to
1550
1400 to 1650
Reference Junction
Correction
0 to 50
ao
Argument
Exp.
1.3740347
+1
-2.5321108
+1
-1.1708354
+2
-9.8446259
+2
-1.3702395
+3
-4.7644591
+2
-6.4878929
+2
•1
Argument
Exp.
Argument
-2.3614224
-1
5.7496551
-2.3893338
-1
5.7684447
-2.3476301
-1
5.7480761
-1.9185893
-1
5.5578879
-1.3749133
-1
5.3446673
-3.2914888
-1
5.9766638
-9.9736579
-2
5.4976533
3.9860894
-1
4.5539656
3.3670688
+0
8.2282215
4.6252371 +O -7.0976836
2.2890832
+O
1.5749253
2.7380621
+O
1.1375302
-2.4673839
-1
5.9050303
Exp.
Argument
Exp.
Argument
-3
-5.6339756
-7
-1.1808558
-3
-5.9963592
-7
-9.7041131
-3
-5.7165679
-7
-1.0838193
-3
-3.3057924
-7
-2.0018428
-3
-9.1094186
-8
-2.8098361
-3
-8.0141311
-7
-2.7203972
-3
-3.6623964
-7
-3.6969100
-3
3.6623964
-7
-3.6969100
-4
2.4061224
-6
-7.7901142
-4
3.2325686
-6
-9.4548852
-3
2.2417410
-6
-7.8471224
-3
2.4305578
-6
-8.1518033
-3
-1.2267180
-6
Exp.
-10
-
11
-10
-10
-10
-11
-10
-10
-10
-10
-10
-10
Error
Range
(µVI
Exact~Approx.
-.22 to .14
-.18 to .20
-.7to1.0
-4
to
5
-8
to
9
-.05 to .05
-2.0
to 1.8
-2.0
to 1.8
-.05 to .05
-.05 to .05
-.05 to .05
-.05 to .05
-0.01
to
+ 0.01
5Quadratic, cubic, and quartic approximations to the data
as
a function of temperature (°C)
in
selected temperature ranges. The expansion
is
of the form
E=ao+
a7T
+a2T2+
a3T3+
a4T4 where E
is
in
microvolts
and
Tis
in
degrees
Celsius.

Type
B
Thermocouples
6
Temperature
Range
(°C)
I.
Quartic
Equation
0 to 900
0tollllll
0 to
1-400
0 to 1650
0 to 1820
400
to
1100
400
to
1400
400
to 1650
1050
to 1400
1050
to
1650
1400
to
1550
1400
to
1650
•o
Argument
Exp.
1.8946288
+2
2.0949015
+2
2.2354664
+2
3.2188156
+2
3.4418084
+2
3.7140306
+2
3.9253848
+2
.,
Argument
Exp.
Argument
Exp.
8.9244743
-1
-5.7447033
-4
7.2874066
-1
-3.1771931
-4
5.7822214
-1
-1.6039309
-4
4.9929130
-1
-1.0349686
-4
4.6255054
-1
-8.2176262
-5
3.0966136
-1
-5.8100680
-5
2.7222162
-1
-3.6930932
-5
2.4988761
-1
-2.7160312
-5
1.8282378
-1
-1.1561743
-5
1.7031473
-1
-8.9696912
-6
1.5828913
-1
-7.0050689
-6
1.4979551
-1
-5.7276293
-6
a3
Argument
Exp.
Argument
1.8053618
-7
-1.9719121
6.8254996
-8
-5.1002233
2.2187592
-8
-1.0678514
1.0792281
-8
-3.9111456
7.3717195
-9
-2.2913665
8.2483967
-9
-4.7591774
3.6830239
-9
-1.4483702
2.1299660
-9
-6.4220755
6.4320083
-10
-1.4544375
4.0789445
-10
-6.6410259
2.6714849
-10
-2.9082072
1.8192801
-10
-7.8042686
Exp.
-11
-12
-12
-13
-13
-13
-13
-14
-14
-15
-15
-16
Error
Range
(µV)
Exact-Approx.
-30
to 75
-35
to
90
-45to110
-50to120
-50to130
-.09 to
1.0
-3
to 3
-5
to 5
-.003 to .003
-.025 to .020
-
.001
to
.001
-
.001
to
.001
•Quadratic, cubic, and
9.uartic
approximations
to
the data
as
a function of voltage
in
selected
temperature
ranges
(°C).
The expansion
is
of the form
T""'
ao
+
a1
E+
a2E2
+a3EJ +
a4E4
where E
is
in
microvolts
and
T
is
in
degrees
Celsius.

Type
E
Thermocouples'
Temperature
Range
(°C)
I.
Quartic
l:quation
-270
to
O
-200
to O
-200
to
800
-20to
-500
0
to
400
Oto
1000
400
to
1000
600
to
800
850
to
1000
Reference Junction
Correction
Oto
50
•o
Argument
Exp.
-8.5384268
+2
-1.3839633
+3
-5.1503130
+4
.,
Argument
Exp.
Argument
5.9287179
+1
7.0983783
5.8754764
+1
5.7443085
5.8043714
+1
5.6118501
5.8318735
+1
5.4292960
5.8327691
+1
5.3761106
5.8734697 +1 5.0789891
6.5022632 +1 3.4354900
6.7211126 +1 3.1669230
-1.6691278
+2
4.1877018
5.8637565
+1
4.6720025
03
Exp.
Argument
Exp.
-2
5.2421843
-5
-2
-5.0637772
-5
-5
-5.9506564
-5
-2
-5.6288941
-5
-2
-5.2870656
-5
-2
-4.7821793
-5
-2
-2.9769494
-5
-2
-2.9237913
-5
-1
-3.1228607
-4
-2
-1.4438022
-5
Argument
Exp.
3.8137875
-7
1.3960921
-7
2.2327737
-8
2.0825828
-8
1.5352840
-8
1.4669118
-8
7.6039401
-9
8.1514671
-9
8.5283044
-8
Error
Range
lt-tVl
Exact-Approx.
-5
to 5
-.5 to
.4
-60
to 30
-8
to
4
-3
to 4
-18to17
-2to2.5
-.03 to .03
-.06 to .06
-.12to
+.24
'Quadratic, cubic, and quartic approximations to
the
data
as
a function of temperature (°Cl
in
sefected temperature ranges. The expansion
is
of the form
E
=ao+
a1T +
a2T2+a3T3+a4T4
where
Eis
in
microvolts
and
Tis
in
degrees Celsius.
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