Kellfri 21-KW1000 User manual

21-KW1000
RADIO REMOTE-CONTROLLED HYDRAULIC WINCH
CAREFULLY READ THE OPERATING INSTRUCTIONS BEFORE USING THE PRODUCT!
OPERATING INSTRUCTIONS TRANSLATED FROM THE ORIGINAL


Table of Contents
Product information 3
Technical specication 3
Safety information 4
In case of emergencies 5
Personal protection 5
Surroundings 5
Warning decals 6
Measures before use 7
Instruction: using the winch 7
Use 7
Connection diagram to the valve assembly 8
Connection diagram - Winch and drive 9
Connection diagram- Winch 10
Storing,Service and maintenance 11
Exploded diagram: Winch 12
Radio controlled winch 13
Product information: Radio remote control 14-15
Frequencies 16-17
Locking and installation document 18
Complaint form 19
Warranty and EC declaration of conformity 20


INTRODUCTION
Thank you for choosing a product from Kellfri AB. By following the general safety information
and the instruction manual and by using common sense, you will have a great and safety use
of your Kellfri product for many years. Kellfri designs and delivers eective, aordable ma-
chinery and components for forest, agriculture, construction and gardening in Sweden, other
Nordic countries and Europe.
PRODUKTINFORMATION
Complete direct-drive hydraulic winch for smaller forestry cranes. With a pulling force of 1,000
kg, a 17-metre long 5 mm wire with tted winch hook, delivered with clamp brackets for winch
and diverter pulley, hydraulic hoses, valve block package and remote control unit. Swedish
remote control unit for daily use in tough environments, range approx 25 m.
21KW1000
Hydraulic direct driven winch suitable for Kellfri-Crane 3.4 m and 4.7 m.
Teknisk Data 13-KW1000
Wire length 17 m
Wire diameter 5 mm
Radio control Standard


FOR YOUR SAFETY
Before using the product, please read the safety information and instruction manual and understand its
contents for your own and others’safety. Always keep the safety information and instruction manual easily
accessible to the user of the product.
Remember that it may be good for your own and others’ safety to read the safety information every now
and then. If the instructions manual is damaged or otherwise unusable If the instructions manual is dam-
aged or otherwise unusable, please contact your retailer.
For more information visit our website: https://www.kellfri.co.uk/
Do not use this equipment if you are feeling sick, tired or in inuence of alcohol. Nor if you are under the
inuence of strong medications or drugs, suering from strong depression or severe mental illness. Al-
ways follow the general trac rules and regulations and the rules of the Animal Welfare Act. Persons under
15 years old and people with mental illness may not use these product.
Warning!
The product must not in any circumstances be modi-
ed without permission from the manufacturer.
Unauthorized modication of the machine and/or
accessories can cause fatal injuries or death to op-
erator or others.
PRODUCT SAFETY INFORMATION
For safety reasons the winch can only be used in the manner prescribed in this instruction. The user is
responsible for the instructions are read through and followed. Implements connected to the tractor –
read the manual of the tractor.
• Read through the crane manual
• Always check the performance of the machine combination to be use with the winch to
ensure the safety and performance.
• When the base equipment is overloaded there is a risk that the load could fall uncontrol-
lably. Never overload the winsch, never lift more than allowed weight.
• Danger zone is 15 meter. No one other than the operator may be present within the
danger zone while working with the winch. The operator may under no circumstances
stand under suspended loads
• Never park the crane with loaded winch above the ground.
• To stop the winch movement in an emergency, turn o the tractors engine.
• When disconnecting the winch from the hydraulic system; the hydraulic system must be
free from any pressure and the winch unloaded.
Warning!
For safety, this product should only be used in
the manner described in this manual. The user is
responsible for the instruction to be read through
and followed.


INCASE OF EMERGENCIES
In case of an emergency please dial 112.
Keep cell phone or emergency phone available specially when working alone. First aid kit and
re extinguishers must be kept easily accesable during all work, maintenance and service.
PERSONAL PROTECTION
Always wear suitable clothing and footwear. Do not wear loose clothing or jewelry when using
the machine. Remember to put up long hair when operating rotating machines. Wear protec-
tive gloves, to prevent risking burns on contact with hot surfaces such as exhaust system, and
to avoid oil and gasoline on the skin. Hearing protection should be used when the engine is
running.
SURROUNDINGS
Make sure your working area is clear from people, children and objects before installing and
using the machine. Risk of serious injuries can occur during operation. Take an extra caution
when children are in the area where the equipment/ product is being use or stored. Check
the area for low hanging electrical wires. Be careful when working on slopes and near ditches.
Always work alone with single - purpose tools/products. Never have junk lying in your area.
Keep working areas clean. Always respect the risk zone.
Danger!
Children in the area should be supervised.

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WARNING DECALS
Make sure warning decals are always visible and clean them when necessary. Do not use a high-pressure
washer directly on the warning label. If a decal becomes worn or in any other way unusable, order a new
set of decals.
SYMBOL EXPLANATION
Read the instruction manual! Before work begins.
Caution Before maintenance, service, connection and
disconnection of the machine, the the tractor’s engine
must be switched o and the ignition key removed.
Danger zone 15 m around the crane when winching
Respect the equipment danger zone!
Warning! Risk of crushing!
No one is allowed to stand underneath suspended load.
Warning! Electrical lines
The product is CE marked


WARNING DECALS
Make sure warning decals are always visible and clean them when necessary. Do not use a high-pressure
washer directly on the warning label. If a decal becomes worn or in any other way unusable, order a new
set of decals.
SYMBOL EXPLANATION
Read the instruction manual! Before work begins.
Caution Before maintenance, service, connection and
disconnection of the machine, the the tractor’s engine
must be switched o and the ignition key removed.
Danger zone 15 m around the crane when winching
Respect the equipment danger zone!
Warning! Risk of crushing!
No one is allowed to stand underneath suspended load.
Warning! Electrical lines
The product is CE marked
SAFETY MEASURES BEFORE USE
Read the safety information and instruction manual carefully. Be sure you understand the
safety measures, instruction manual and warning labels. Use common sense when operating
the machine and use appropriate personal protective equipment.
Always check the performance and the machine combination that are used. It’s highly impor-
tant these matches in a satisfactory manner. This is to ensure the product or the function and
most important yours and others safety. Do visual inspection of equipment or product before
use.
Fix or replace damaged or worn parts immediately to reduce the risk of injury. Lubricate mov-
ing parts and check that all screw-nuts and bolts are tightened. Learn and remember the cor-
rect working methods.
Beginners should always keep a low speed, use extreme caution before routine and product
knowledge is achieved. The user/customer is responsible to handle the situation correctly. The
product should not be taken into use unless it can be done in a safe way for the user.
Warning!
Never use faulty safety equipments!
USE
Only people who understand the safety information and instructions in this manual may operate the
equipment. Be alert and careful when working with the machine and only use the tool or product in the
manner described in this manual. When working with equipment that has moving parts, there is always
the risk of injury. Be careful when working with equipment equipped with hydraulic hoses ,oil under pres-
sure can penetrate the skin. Seek medical attention immediately if this occurs. Always work alone with the
tools that are dened as single porpose tools. Respect the equipment’s danger zone.
Install the winch bracket with the wire reel on the crane boom.
IMPORTANT! Check and tighten the bolts before starting any operation


Winch
Cyl.A
Fold Rotator Grapple Right Outrigger
Left
Outrigger
Turn cylinder Cyl. B
Lift


12V
PP
PD
PK
TP
PW
TD
PD
T
T
T=Tank/ return P= Pressure PP = Pressure from the pump PD = Pressure to the drive PK = Pressure to the crane PW = Pressure to the winch TD =Tank/ return from the drive
Radio control Winch
Connecting diagram Winch and drive
Winch
Drive - Wheel
T- coupling


12V
PP
PK
TP
PW
T
Winch
Radio control Winch
T=Tank/ return P= Pressure PP = Pressure from the pump PK = Pressure to the crane PW = Pressure to the winch


INSTRUCTION FOR USE OF WINCH AND CRANE
• Check that the equipment is intact before use
• The winch is not approved for lifting. Load trailer using the crane.
• The winch is operated either with the hydraulic valve at the base of the crane or (optional)
with radio controlled electric valve. During installation check that you have the correct
voltage 12V.
• Align the lifting arm towards the timber to be winched. Place the claw into the ground
• Use the outriggers on the trailer
• Disengage the winch drum.
• Practice the movement pattern slowly and methodicaly when winching.
• Pull out the wire carefully and tie it around the timber.
• Grease the wire if it intends to get stuck in the wire drum
• Always be careful during winching, there is always risk of crushing.
• Maximum system pressure is 200 Bar och maximun ow of 40l/min.
CONNECTING THE EQUIPMENT
• Check the mounting and the hydraulic connections of the winch. Install the winch on the
crane, lock it in place with bolts. Check that the hydraulic hoses do not rub against any
obstacle.
• The valve is to be connected to the pressure tube before the crane’s control valve.
• Be awarew that the winch valve is not prepared for constant pressure system type
• Operate and check all movements
Kellfri AB is working continuously to further develop its products and therefore reserves the
right to modify the design and appearance among others without prior notice.
STORAGE
Always keep the tool or product in a dry place, preferably under cover when not in use. Never
let children play at the storage site. Keep in mind the risk of tipping!
MAINTENANCE AND SERVICE
Replace damaged and worn parts immediately to reduce the risk of injury. Perform mainte-
nance, servicing and inspections as recommended. Use only spare parts with equivalent per-
formance to reduce the risk of damage and failure. All repairs and connections with electricity
must be performed by an authorized person
• Regularly check the condition of the winch before failure is a fact. If cracks, twisting,
bending, gaps or fatigue is discovered, stop the operation and rectify the error. Repalce
worn parts.
• Avoid using the equipment at temperatures lower than -20°C and higher temperature
than + 30°C .
• Regularly check the locking of the winch to the boom.
• Check that the hydraulic hoses and couplings are intact.
• Only hydraulic oil designed for the purpose shall be use in the hydraulic system.
• Check the cable and pulley are undamaged.
• Lubricate the motor bracket, pulley, gears and wire regularly.
• Rinse the tool with water as needed..
• Check all bolts and nuts are tightened after maintenance and service. Always test the
machine before work is started.
RECYCLING
Disposal of the product, the machine should be disassembled and transported to the munici-
pality recycling station. Contact your municipality for further information.


21-KW1000
No Specication Qty
1 Motor 1
2 Wire reel 1
3 Sleeve 1
4 Motor bracket 1
5 Bracket 1
6 Mounting bracket for wire reel 1
7 Bolt M8x32 1
8 Bolt M10x40 - countersunk head 2
9 Bolt M10x12 - countersunk head 2


RADIO CONTROLLED HYDRAULIC WINCH
TRANSMITTER TX1-A
Frequency (MHz) 433.087- 434.662
Channels 64
Fixed individual code -
Functions 2
Inbuilt antenna -
Operating voltage 3 AA (LR03)
Power consumption ~20 mA
IP class IP65
RECEIVER RX1
Frequency (MHz) 433.087- 434.662
Channels 64
Scans individual codes -
Winch depending on model
Relay outlets 3
Antenna External BNC
Operating voltage 6-26V AC/DC
Power consumption 20-100 mA
IP class IP65


PRODUCT SAFETY INSTRUCTIONS
• Read the operating manual carefully before installing and using the product
• Only qualied sta are allowed to install the product
• Turn o the power to the receiver before connecting the equipment
• Check that you have connected the correct terminal block
• Use undamaged cables. Make sure the cables do not hang loose.
• Avoid installing in areas that are exposed to extensive vibrations.
• Place the receiver so that it is well protected from the elements. Cable glands and ventilation plugs
must be turned downwards to prevent water getting into them.
• Check that the user is old enough to use the equipment, not under the inuence of drugs, alcohol or
medication, and that the transmitter is not left unsupervised.
• Only qualied sta may have access to the transmitter and can control the equipment
• Make sure that the user always turns o the transmitter when it is not in use
• Make sure the user has a good view of the work area
• Write down the receiver and transmitter serial numbers/ID codes in the settings document
• Avoid pairing the transmitter with the receiver when it is not in use
The radio system may only be used for functions such as starting and stopping an application. The radio
system must not be a safety-related part of a system.
BATTERY WARNINGS
• There is a risk of explosion if the battery is replaced with an incorrect battery.
• Do not dismantle, deform or heat up the battery. Do not short-circuit the battery
• Never attempt to charge a clearly damaged or frozen battery
• Keep out of view from small children. If a child should swallow a battery, seek medical attention
immediately.
• Avoid soldering directly on the battery
• Store in a cool place Avoid high temperatures and humidity
• Do not destroy batteries re
USED BATTERIES AND ELECTRONICS
Incorrectly discarded batteries and electronics damage both the environment and people’s health.
Batteries and electronic waste may contain toxic heavy metals. If they are disposed of in a rubbish bin,
these toxic substances may leak into the ground and pollute seas, lakes and watercourses. Always contact
your dealer or local authority for more information about how to recycle electrical products in your area
in a responsible manner.
In accordance with the Machinery Directive 2006/42/EC, we recommend that you review the need for a
wired emergency stop and other personal injury protection systems.


1. Relay LED 1-3
2. Function relay 1-3
3. Quick fuse 10 A
4. Terminal block for voltage
5. Antenna contact
6. Code storage LED (red)
7. Power supply (yellow)
8. Function button
9. Coding button
10. Select button
3. Options: Quick fuse
NOTE: With a 10 A fuse tted and the receiver
connected, the operating voltage from the terminal
block (12-24 V AC/CD) in the centre is supplied with
current from fuse number 1 (terminal block no. 2)
4. Terminal block
Operating voltage MIN.
Power consumption
MAX.
Power consumption
12V DC 25 mA 100 mA
24V DC 15 mA 50 mA
24V AC 15 m A 50 mA
FUSES
Receiver RX1
SNABBSÄKRING


CHANGING FREQUENCY BANK
The transmitter is preset in Channel 1 Bank 1
The frequency bank is changed in the transmitter before it is paired with the receiver. If a
receiver has already been paired with the transmitter, the receiver must be deleted and the
frequency bank changed before the transmitter can be paired again.
IMPORTANT! The transmitter must be o when switching between banks.
1. a.) Remove the lock belt clip
b.) Remove the battery cover
2. a.) Take out the batteries (3) and dismantle
the battery casing.
b.) The frequency buttons are located to
the left of the circuit board.
3. Check the frequency table and select the
frequency bank you wish to use. Set the buttons
(see gure) in the correct position in line with the
frequency button table above.
4. Then reassemble all the parts.


CHANGING FREQUENCY
1. Start the transmitter
2. Press the OFF button and keep it pressed
3. Within 3 seconds: Press the ON button: Keep both buttons pressed
4. Release both buttons
5. Within 5 seconds:
a. Press the transmitter’s IN button to move up a row in the frequency table
(see the frequency table)
b.) Press the transmitter’s OUT button to move down a row in the frequency table
(see the frequency table)
6. The red LED light ashes three times when the frequency has changed. The transmitter is
turned o automatically.
NOTE: If you want to move up or down more than one step in the frequency table: re-start the
transmitter and carry out the previous steps one or more times.
There may be a slight delay for the transmitter to connect to the receiver when the frequency
is changed.
Channel
Frequency
Bank 1
MHz
1 433.075
2 433.175
3 433.275
4 433.375
5 433.475
6 433.575
7 433.675
8 433.775
9 433.875
10 433.975
11 434.075
12 434.175
13 434.275
14 434.375
15 434.475
16 434.575
Channel
Frequency
Bank 3
MHz
1 433.125
2 433.225
3 433.325
4 433.425
5 433.525
6 433.625
7 433.725
8 433.825
9 433.925
10 434.025
11 434.125
12 434.225
13 434.325
14 434.425
15 434.525
16 434.625
Channel
Frequency
Bank 4
MHz
1 433.250
2 433.350
3 433.450
4 433.550
5 433.650
6 433.750
7 433.850
8 433.950
9 434.050
10 434.050
11 434.150
12 434.250
13 434.350
14 434.450
15 434.550
16 434.650
Channel
Frequency
Bank 2
MHz
1 433.100
2 433.200
3 433.300
4 433.400
5 433.500
6 433.600
7 433.700
8 433.800
9 433.900
10 434.000
11 434.100
12 434.200
13 434.300
14 434.400
15 434.500
16 434.600
FREQUENCY TABLE


TRANSMITTER SETTINGS
Serial number:
Frequency bank/frequency:
RECEIVER SETTINGS
Serial number:
INTERLOCKING ON OFF
INTERLOCKING
When interlocking is activated, only one relay can be activated at a time. If interlocking is not activated,
all relays can be activated at the same time. STANDARD: Interlocking deactivated (receiver Function LED
= turned o)
TURNING OFF INTERLOCKING
1. Start the transmitter and receiver
2. Press the receiver function button
3. The transmitter function LED lights up green when interlocking is activated. Deactivate interlocking
by pressing the receiver function button until the LED goes out.
INSTALLATION DOCUMENT


We are grateful for your help pointing out any inaccuracies in the Kellfri product delivered
to you. Before making a complaint read Kellfris general warranty and sales conditions in our
catalog as well as the enclosed User’s manual that comes with the machine.
Please ll in the details below and attach photo and other information in order to process your
request.
Buyer: Customer number:
Adress: Invoice number:
E-mail: Phone nr:
When was the product deliv-
ered?
When was the product taken
into
operation?
Did the product functioned as it
should upon the rst operation?
Defect product / part:
Problem description:
Describe the sequence of events:
Other:
Submit Complaint form and photo to:
Kellfri AB
Division of Services : Contact Kellfri retailer
Or e-mail [e-mail]
WEB
www.kellfri.co.uk
Complaint form

Kellfri AB
Telefon: 0511 - 242 50
Fax: 0511 - 168 33
E-post: [email protected]
EGFÖRSÄKRAN OM MASKINENS ÖVERENSTÄMMELSE, ORIGINAL
EC-DECLARATION OF CONFORMITY
According to 2006/42/EC, Annex 2A
Kellfri AB
Munkatorpsgatan 6
532 37 Skara, Sweden
Declares that the machine
Name: 21KW1000-34, 21-KW1000-47
Type: Radio remote-controlled hydraulic winch
Complies with all applicable provisions of the Machinery Directive 2006/42/EC.
Other equipment must meet the hardware requirements of the Directive.
Tina Baudtler, VD
WARRANTY TERMS AND CONDITIONS
Validity of the war-
ranty
- Kelifri’s Warranty is valid  months from the date of purchase.
This warranty re-
places
- Compensation for spare parts after acknowledgment that the
fault lies on the material or manufaturing deects.
This guarantee do not
cover
• Labour costs
• Travel expenses
• Any modication that the buyer himself has/had made.
• Any consequential damages that occured out of damage to
the machine.
• Damage due to normal deterioration of the machine, inad-
equate: service, user inexperience or use of spare parts which
are not original.
• Wear parts such as hoses, seals, oils, and mechanical belts
Kellfri AB is constantly working on further developing their products and therefore reservesthe
right to modify, among other things the design and appearance without notice.
CUSTOMER SERVICE
You are always welcome to give your feedbacks, reviews or ask us about our tools and products.