Kemlan Horizon 3 Sided User manual

Installation Instructions
Horizon 3 Sided Fireplaces

Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
2
Model Type 2:
Natural Draft Electronic
Ignition Gas Fireplace
DATA PLATE: Refer to data plate for information
in respect to gas pressure, consumption and gas
type,Natural or LPG.
Data Plate is located under the gas burner and is
accessed by lifting front access panel or removing
base plate.
Location Requirements
Horizon natural draft electronic ignition replaces are
designed to be installed as a complete replace system.
The rebox incorporates a gas burner with electronic
ignition and spiggot for attaching a ue. The ue needs
to run vertically and exit above the roof line. 45 degree
bends can be utilised. All A.G.A requirements for ues
are to be observed when installing.
Natural Draft Electronic
Ignition approved for the
following models:
SUITABLE GAS BURNER OPTION
THREE SIDED MODELS
1100 Low Line
1500 Low Line
1100 Coal
1100 Pebble
1500 Coal
1500 Pebble
Ventilation Requirements:
Rooms with gas open res require fresh air vents a per
gas regulations. For example:
1 x VENT REQUIRED
2 x VENTS REQUIRED
VENTILATION: An opening to outside with a minimum
free ventilation area of 400sq centimetres for each
decorative gas log re.
NOTE: The chimney in which the appliance is installed
is not to be considered as a ventilation opening
430mm
125mm
270mm
125mm

3
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Installation
1. The N.D.E.I. system is supplied with all required
electrical ttings. Work needs to be undertaken by a
licensed electrician if extending wiring. Wiring requires
clearance of minimum 100mm to ues and replace
body due to heat. See Wiring diagram page 15. Wiring
must be positively secured away from heat source.
2. An isolation switch needs to be provided if connecting
within replace framework.
3. Build frame to specications provided. Note: 80mm
clearance above replace and 5mm to front surface
of rebox.
4. Unit located on 10mm ber cement sheeting. Sheeting
requires 5 x 50mm holes drilled for air access to gas
burner.
5. Unit and ues to be installed prior to plastering.
6. Gas line run to desired position prior to plastering.
7. A minimum height of 150mm from oor needs to be
available for use of front fascia on rebox.
8. Clearance of 50mm to vertical ue.
9. Allow for a minimum ue height of 3.6m.
10. All ue components to be riveted together.
11. Ventilation is required under replace to allow for
sufcient air to gas burner. (Note Elevation drawing).
12. Rooms with Gas Open Fires require fresh air vents
of 400sq centimetres for each Decorative Gas, Coal
Fire.
Before Installation
The Natural Draft Electronic Ignition (N.D.E.I.) ue
system shall be installed by authorized personnel
in accordance with the manufacturer’s installation
instructions, local gas tting regulations, municipal
building codes, electrical wiring regulations, and any
other statutory regulations. Contact your local building
authorities about restrictions and installation inspections
that may be required. If in doubt contact your local
dealer or Kemlan’s Head ofce.
IMPORTANT AUSTRALIAN CODES:
• Australian Standards AS 5601 Gas Installation
• Australian Standards AS 3000 Electrical
Important Safety Notes
• Comply with all instructions in manual including
clearances to combustible material.
• Do not operate without fully assembling all
components.
• All open gas res require ventilation in the room.
• Do not connect to any other air distribution duct or
system.
• An A.G.A approved cowl is required at ue terminal.
• Air movement of systems- A decorative gas log re
must not be installed where the operation of any
ventilation system, fan or air blower could in any
circumstances cause the air pressure to be less
than atmospheric at the appliance.
• Do not block or restrict chimney.
• After installing appliance check that the ue draws
well with smoke pellet.
• Kemlan recommends that all gas res be serviced
every year.
• All gas units must be tted by a licensed gas tter.
• It is the responsibility of the gas tter to follow the
regulations set out in the Gas Code that dictate the
procedures to follow when installing a gas appliance,
particularly regarding gas pipe sizing and checking
of pressures.

4
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Measurements and Specication of NDEI
THREE SIDED
150mm
+-285mm150mm
min 80mm
108mm
60mm
Cement
sheeting
under
1000mm
min 150mm
B
E
C
G
D
F
NOTE:
1. GLASS ON ONE SIDE IS OPTIONAL
ALL STRUCTURAL WORK TO ARCHITECTS DESIGN
Ventilation required under.
Min 10 FC Sheet. Minimum
5 x 50mm holes in sheet
between framing.
E1
A
1100 Low Line
1500 Low Line
1240 480 335770
A B DC
1640 490 460900
12”
E
14”
10”
E1
12”
430
F
450
135
G
60
25mm
60mm
Essential to provide
ventilation to replace

5
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Ventilation required under.
Min 10 FC Sheet. Minimum
4x 50mm holes in sheet
between framing.
Sections
Frame Details
A
F
B
CE
REFER
FRAME
DETAILS
Clearance to
ue min 25mm
Vented under
10mm
Sheeting
min
80mm
FFL
min 150mm
min 25mm
LIP FRAME CHANNEL FRAME
ALL STRUCTURAL WORK TO ARCHITECTS DESIGN
12mm
Cement
Sheeting
Front End
1100 Low Line
1500 Low Line
480 1280 500 770850
A B D EC
490 1680 510 900980
25
F
40
D
O.D Frame
-Including Sheet

6
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Power Flue Internal Kit
ALL STRUCTURAL WORK TO ARCHITECTS DESIGN
Internal Power Flue Components:
1. 1x REDUCER - STAINLESS STEEL - size as above - 150mm
2. 1x ATTENUATOR - ZINCANNEAL
3. 1x POWER FLUE FAN - Internal
4. 1x FLUE - STAINLESS STEEL - 150mm x 200mm long
5. 2x FLUES - STAINLESS STEEL - 150mm x 900mm long
6. 2x FLUES - STAINLESS STEEL - 8” (1 plain) x 900 long
7. 1x SLEEVE - ZINCANNEAL - 300mm x 200mm long - vented
8. 1x FLUE - ZINCANNEAL - ø300mm x 900mm long plain
9. 1x ADAPTER CAP - ZINCANNEAL - 300mm/8”
10. 1x HEAT TRANSFER CAP
11. 1x WALL TERMINATION
7
8
2
6 65 5
10
3
9
1
11
Trim to suit
1268mm
Gas Cowl
Unit
Silencer
Fan
Cut pipe

7
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Power Flue External Kit
ALL STRUCTURAL WORK TO ARCHITECTS DESIGN
External Power Flue Components:
1. 1x REDUCER - STAINLESS STEEL - size as above - 150mm
2. 1x ATTENUATOR - ZINCANNEAL
3. 1x FLUES - STAINLESS STEEL - 150mm x 200mm long
4. 2x BENDS 45° - STAINLESS STEEL - 150mm
5. 2x FLUES - STAINLESS STEEL - 150mm x 900mm long
6. 1x FLUE - ZINCANNEAL CRIMPED & VENTED - ø300mm x 200mm long
7. 1x FLUE - ZINCANNEAL PLAIN - 300mm x 900mm long
8. 1x ADAPTOR CAP - ZINCANNEAL - 300mm/8”
9. 2x BENDS 45° - ZINCANNEAL - 8”
10. 2x FLUES - ZINCANNEAL - 8” (1 plain) x 900mm long
11. 1x POWER FLUE FAN - External
2
Unit
Silencer
6
7
8
9
4
3
1
11
1010 55

8
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
LOCATION REQUIREMENTS
ALL STRUCTURAL WORK TO ARCHITECTS DESIGN
Space Heaters
Up to
50 Mj/h Input
Up to
50 Mj/h Input
Over 50 Mj/h &
up to 50 Mj/h
Over
150 Mj/h Input
All Other Devices
CLEARANCES ‘n’ (mm)
Notes:
1. All distances are measured vertically or horizontally along the wall to a point in line with the
nearest part of the terminal.
2. Prohibited are below electricity meter of fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a ue terminal under roofed area.
4. See Appendix J, Figure 1(a) and J2(a) for clearances required from a ue terminal to a LP
Gas cylinder. A ue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINAL OF OUTDOOR APPLIANCES
MINIMUM
CLEARANCES (mm)
a - Below eaves, balconies or other projections:
- Appliances up to 50 Mj/h input
- Appliances over 50 Mj/h input
b- From ground or above the balcony
c - From a return wall or external corner
d - From a gas meter (M)
e - From an electricity meter or fuse box (P)
f- From a drain or soil pipe
g - Horizontally from any building structure (unless appliance approved for closer
installation) or obstruction facing terminal.
h - From any other ue terminal, cowl, or combustion air intake.
j - Horizontally from an openable window, door, non-mechanical air inlet, or any other
opening into a building, with the exception of sub-oor ventilation:
- Appliances up to 150 Mj/h input
- Appliances over 150 Mj/h input
k - From any mechanical air inlet, including a spa blower
n - Vertically below an openable window, non-mechanical air inlet, or any other opening
into a building, with the exception of sub-oor ventilation.
300
500
300
500
1000
500
150
150
500
500
500
1500
1500
See table below
T= Flue Terminal
I= Mechanical Inlet
M= Gas Meter
P = Electricity Meter or Fuse Box
Shading indicates prohibited
areas for ue terminals
P
M
TT
T
I
j
h
h
gh
ee
ac
g
Refer note 3
Openable window
Refer note 2
d
d
b
c
f
k
n
k
j
j

9
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Gas Installation
1. Check unit is suitable for intended gas supply.
2. Note position on gas appliance on drawing specication
on right hand side of appliance.
3. Gas cock has to be tted prior to gas burner to allow
unit to be removed for servicing.
4. If material has been installed around rebox and
access panel below is not accessible the top plate can
be removed to gain access by removing four screws
and lifting out top plate.
5. Connection is half inch BSP tting. Cut and debur both
ends of pipe. Fit end to gas supply point and turn on
for approximately 5 seconds to clear dirt and grit out
of pipe. Connect into gas valve.
6. Turn on the gas and check all connections for leaks
using approved method for testing. Fix any leaks.
Adjusting Pressure, Pilot
and Low Fire
1. All settings are set to operate at nominal pressure (see
data plate). Test points to measure inlet and outlet
pressure are located on gas valve. Unscrewbrass
screw on test point pressure nipples and attach
manometer and read pressures with unit running.
Adjust pressure to data plate requirements.
2. Check low re if adjusted correctly.
3. Note: Failure to set pressures correctly will void
warranty on the unit.
Lighting Instructions
Natural Draft Electronic Ignition Fireplaces are provided
with 240 volt electronic ignition systems.
An on/off wall switch is supplied and tted with unit. The
replace is switched on from wall switch. Power is then
sent to valve to light pilot and main burner will then ignite
from pilot.
Burner is turned off by turning off wall switch. System
does not have a high low burner switch.
Laying the re - Coal & Pebble
• Evenly spread a bag of Vermiculite into the burner
tray. Tray should be completely lled to the top with
Vermiculite to a depth of approximately 45mm.
• Unpack the coals/pebbles contained in a clear plastic
bag and lay a row of coals/pebbles on the vermiculite
along the back of the burner tray leaving approximately
12-15mm between them.
• Leave spaces at the edges to allow free ow of gas.
• Place a further row of coals/pebbles directly in front
of the rst row but staggered so that the second row
of coals are behind the gaps of the rst row leaving
approximately 12-15mm between the rows of each
coal/pebble.
• Lay further rows of staggered coals/pebbles depending
on the size of the basket grate.
• Once the bottom layer is completed, build up 2-3 tiers
of coals in a honeycomb pattern to form an elongated
pyramid.
• Lay the coals/pebbles so that some irregularity to the
pile through which the ames may lick, is created.
• Your aim is to build “windows” into the re through
which the radiant effect may show but at the same
time, not leaving such large gaps between the coals/
pebbles that excessive air may enter and “damp
down” the red glow.
• After the re has been alight for 15 minutes, you may
wish to add the odd coal/pebble or even relay the re
completely. Allow to cool before touching the coals/
pebbles.
• Experience will enable you to obtain a pleasing
appearance with suitable heat output, but please bear
in mind that it is important to maintain the general
pattern described above and indicated in illustrations.
SEE NEXT PAGE FOR COAL & PEBBLE DIAGRAMS

10
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Laying the re - Coal & Pebble
MARK 2 COALS 440 / 500 - 390 x 240
MARK 2 COALS 600 - 460 x 260
MARK 2 COALS 700 - 580 x 260
MARK 2 PEBBLES 700 - 580 x 260
MARK 2 COALS 700/800 - 600 x 155
MARK 2 PEBBLES 700/800 - 600 x 155
MARK 2 COALS 1000 - 992 x 155
MARK 2 PEBBLES 1000 - 922 x 135

11
Installation Instructions Kemlan Natural Draft Electronic Ignition 3 Sided Gas Fireplaces
Commissioning Procedure
Installed correctly the burner should not emit any fumes
into the room. The following procedure should be
undertaken to test that the unit is operating correctly.
1. After unit has been operating for a short period a
smoke match, smoke tube, carbon dioxide analyser
or similar should be directed at the top opening of the
unit.
2. This procedure should be undertaken with the
following conditions in the room:
• Open or closed windows
• Operation of extraction/exhaust fans, range hoods etc
• Operation of other gas appliances
• Operation of optional appliance fan at any speed.
3. Should any spillage be detected the cause must be
rectied before allowing commissioning of unit.
User Instructions
1. WARNING NOTE: Properly installed and operated
this appliance will not leak gases. Persistent fume
emission must not be tolerated. If fume emission does
exist, then the following immediate action should be
taken. A Open doors and windows to ventilate room.
• Turn the re off.
• Check for ue blockage and clear if necessary.
• Do not attempt to relight the burner until the cause of
the emission has been identied and rectied. Should
assistance be required contact nearest agent.
• The gas burner is designed to work in a Kemlan
Horizon electronic power ue ignition system. Working
correctly there will be no spillage. Unit should cut out if
not enough draw to ensure proper functioning.
2. Initially the Kemlan coal re may burn with a slightly
blue ame. After approximately 20 minutes the re
will settle down and burn with a yellow ame.
3. As with all gas res your gas coal/pebble or log re
should be regularly serviced. We recommend once
each year. Service information for an authorised
person to follow has been set out in attached leaet.
4. PLEASE NOTE: Only logs provided by Kemlan
should be used with this appliance.
5. DO NOT place articles on or against this appliance.
DO NOT use or store ammable materials near this
appliance.
DO NOT spray aerosols in the vicinity of this appliance
whilst it is in operation. Primarily a decorative
appliance not certied as a space heater.
6. The appliance is a live fuel effect product designed to
operate with luminous ames and may exhibit slight
carbon deposition.
7. The guard is tted to this appliance to reduce the risk
of re or injury from burns and no part of it should be
permanently removed.
SERVICE - WARNING: ONLY TO BE SERVICED
BY AN AUTHORISED PERSON
Warranty
Provided the appliance has been correctly installed
according to instructions, Kemlan guarantee the cost of
replacing parts and the labour in connection therewith for
a period of 12 months from the date of installation.

12
Wiring Diagram
For further service information contact Kemlan Australia
Head Ofce: 13 French Avenue, Brendale Qld 4500 PH: [phone] FAX: [phone] www.kemlan.com
Sense Electrode Model
N
A
Flue
Fan Air Flow
Switch
Air Flow
Switch
Wall
Switch
1 2 N2 E
A N E
J4 J3 J1
J2
354 6
PVC ENCLOSURE
TECHRITE
AUTOMATIC
IGNITION SYSTEM
CONTROLLER
SPARK ELECTRODE
SENSE ELECTRODE
VALVE VALVE

13
Wiring Diagram
For further service information contact Kemlan Australia
Head Ofce: 13 French Avenue, Brendale Qld 4500 PH: [phone] FAX: [phone] www.kemlan.com
430x125mm AIR
VENT TO AIR
BURNER
WALL SWITCH
ON/OFF SWITCH
BURNER
240V PLUG
3 SIDED ELEVATION

14
Wiring Diagram
For further service information contact Kemlan Australia
Head Ofce: 13 French Avenue, Brendale Qld 4500 PH: [phone] FAX: [phone] www.kemlan.com
Head Ofce
13 French Avenue,
Brendale Qld 4500
PH: [phone]
FAX: [phone]
www.kemlan.com