Kemplex SF. 500 User manual

Dough Sheeter
SF. 500 - SF. 600
INSTRUCTION MANUAL

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I
Dough Sheeter Mod. SF. 500 - SF. 600
INDEX
Chapter 1 General information....................................................................................................... 1
1.1 Documentation supplied................................................................................................... 1
1.2 This manual....................................................................................................................... 1
1.3 Information property rights............................................................................................... 1
1.4 Conventions...................................................................................................................... 2
1.5 Manufacturer identification details................................................................................... 3
1.6 Machine identification details........................................................................................... 3
1.7 EC declaration of conformity ........................................................................................... 3
1.8 Guarantee.......................................................................................................................... 4
1.9 Use of the manual............................................................................................................. 5
1.10 Description of the machine............................................................................................... 6
1.11 Qualifications of personnel............................................................................................... 9
1.12 Safeguards....................................................................................................................... 10
1.13 Hazardous areas and residual risks................................................................................. 12
Chapter 2Machine Specifications................................................................................................. 13
2.1 Technical specifications.................................................................................................. 13
Chapter 3 Operator Interface........................................................................................................ 16
3.1 Controls........................................................................................................................... 16
Chapter 4 Installation..................................................................................................................... 17
4.1 Hazardous areas and residual risks during installation................................................... 17
4.2 Qualifications of operator............................................................................................... 17
4.3 Transport......................................................................................................................... 18
4.4 Preliminary operations.................................................................................................... 20
4.5 Installation ...................................................................................................................... 21
4.6 Preparation for start-up................................................................................................... 21
4.7 Testing ............................................................................................................................ 23
Chapter 5Machine operation........................................................................................................ 24
5.1 Qualifications of operator............................................................................................... 24
5.2 Work station.................................................................................................................... 24
5.3 Operating modes............................................................................................................. 25
5.4 Machine switching on..................................................................................................... 25
5.5 Tooling, adjustments and setting up............................................................................... 25
5.6 Starting............................................................................................................................ 25
5.7 Routine stopping of machine.......................................................................................... 25
5.8 Emergency stop...............................................................................................................26
5.9 Starting the machine again after a manual emergency stop............................................ 26
5.10 Switching off the machine.............................................................................................. 26
Chapter 6 Maintenance.................................................................................................................. 27
6.1 Routine maintenance....................................................................................................... 27

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II Dough Sheeter Mod. SF. 500 - SF. 600
6.2 Scheduled servicing.........................................................................................................29
Chapter 7 Machine scrapping........................................................................................................30
7.1 Qualifications of operator................................................................................................30
7.2 Disconnecting the machine .............................................................................................30
7.3 Disconnection procedure.................................................................................................30
7.4 Residual risks after machine disconnection ....................................................................31
7.5 Disposal of waste electric and electronic equipment ......................................................31
Chapter 8List of attached documentation....................................................................................32

Chapter 1 - General information
1
Dough Sheeter Mod. SF. 500 - SF. 600
Chapter 1 General information
1.1 Documentation supplied
• Instruction manual (this booklet)
• Spare parts catalogue.
Other documentation
• Wiring diagrams
1.2 This manual
Details about manual
Instruction manual: DOUGH SHEETER
Model: SF. 500 - SF. 600
• Edition: 1.0
• Year and month of printing: Aprile 2005
Addressees
•Carrier.
• Installer.
• End user.
• Maintenance engineer.
1.3 Information property rights
This manual contains copyright information. All rights are reserved.
No part of this manual can be reproduced or photocopied without the prior written permission
of KEMPLEX s.r.l. Permission to use this documentation has only be given to the customer to
whom the manual has been supplied as part of the machine's equipment and only for the
purpose of installation, operation and maintenance of the machine to which the manual
refers.
KEMPLEX s.r.l. declares that all the information contained herein is in accordance with the
technical and safety specifications of the machine to which the manual refers. The

Chapter 1 - General information
2Dough Sheeter Mod. SF. 500 - SF. 600
manufacturer will not be held responsible for direct or indirect damage or injury to persons,
objects or animals resulting from the use of this documentation or the machine in non-
standard conditions.
KEMPLEX s.r.l. reserves the right to introduce technical modifications or improvements both
to the documentation and to the machines without prior notice. Modifications and
improvements may also concern other machines of the same model described in this manual,
but which have a different serial number. The information contained herein refers in particular
to the machine specified in 1.6 Machine identification details a pag. 3.
1.4 Conventions
Linguistic conventions
• On the left, on the right : when speaking of such, we refer to the operator's position when
facing the control panel.
• Qualified workers : all those persons who thanks to their training, experience, education as
well as their knowledge of standards, regulations, safety precautions and operation
conditions, have been authorised by the person in charge of plant safety to carry out any
necessary action and are capable of identifying and avoiding possible danger.
Printing conventions
Text in italics: : this indicates the title of a chapter, a section, a subsection, a paragraph, a
table or a drawing in this manual or other reference document.
PSE : Personal Safety Equipment.
where N represents a generic number (e.g. ): Rappresentazione simbolica di un
dispositivo di comando o di segnalazione (p.es. pulsanti, selettori e spie luminose).
where L represents a generic letter (e.g. ): symbolic representation of a part of the
machine.
NOTE Notes contain important information and are highlighted separately from
the text to which they refer.
BEWARE Beware indications describe the procedures the partial or total non-
observance of which can cause damage to the machine or to devices
connected to it.
DANGER Danger indications describe the procedures the partial or total non-
observance of which can injure or harm the operator's health.
N
3
L
B

Chapter 1 - General information
3
Dough Sheeter Mod. SF. 500 - SF. 600
1.5 Manufacturer identification details
KEMPLEX s.r.l.
Via Della Fisica 10
36016 THIENE (VI)
Italia
Tel. [phone]
Fax [phone]
www.kemplex.com
E mail: [email protected] - [e-mail]
1.6 Machine identification details
Type: Dough Sheeter
Model: SF. 500 - SF. 600
Serial no.:________________
Year of manufacture:_______________
Fig. 1.1 Data plate
1.7 EC declaration of conformity
See Allegato 3 EC declaration of conformity.

Chapter 1 - General information
4Dough Sheeter Mod. SF. 500 - SF. 600
1.8 Guarantee
General conditions
1. This machine (with appropriate serial number) is guaranteed for 12 months after the date
of actual delivery.
This guarantee is, however, subject to the claim being made by means of registered letter,
within 8 days after discovery of any faults or defects providing that prior confirmation and
acknowledgement is obtained from the manufacturer.
2. The guarantee covers the replacement or repair of the faulty part (component, machine or
part of the machine) but does not cover the cost of dismantlement, re-assembly or
shipping.
3. The replacement of any part does dot bring about the renewal of the guarantee period for
the entire machine, unless the entire machine is replaced.
Therefore, in no circumstances shall the manufacturer be liable for compensation of
whatever type and the purchaser shall relinquish any claim for damage, loss or expense,
even to third parties, arising from machine stoppage.
4. This guarantee does not cover the electrical parts and the parts subject to normal wear
and tear or deterioration due to external atmospheric or environmental agents nor does it
cover any defects arising from the failure to carry out maintenance or insufficient or
incorrect maintenance, nor does it cover use by unqualified personnel, misuse, abuse or
improper use, unauthorised alterations or repairs or tampering of any kind.
5. The validity of the guarantee is subject to the performance of correct maintenance as
described in Chapter 6 Maintenance of the instruction manual supplied with the machine.
6. The guarantee is not valid if payment conditions have not been observed.
7. As far as parts supplied by other manufacturers are concerned, said parts are guaranteed
in accordance with the terms of the said manufacturer's warranty.
8. Any controversy shall be governed directly by the court of Competent Jurisdiction.
NOTE In the event of repairs performed at the place of machine installation, the
machine guarantee certificate must be presented to the service engineer
and the guarantee is valid only if fully completed.
Special guarantee conditions will be explicitly stated in the sales contract.
The guarantee will expire in the following cases:
• Improper machine use (see Improper use a pag. 6).
• Use of equipment different from the equipment specified in Chapter 6 Maintenance.
• Assembly of the machine in conditions different from those specified in Chapter 4
Installation.
• Connections which fail to comply with the specifications given in Chapter 4 Installation.
• Use of non-original spare parts or parts not specified by the manufacturer.

Chapter 1 - General information
5
Dough Sheeter Mod. SF. 500 - SF. 600
Claiming under guarantee
Method
Requests for spare parts or service visits under guarantee must be made to the manufacturer
or to your authorised dealer as soon as possible after having encountered the defect which is
covered by the General conditions a pag. 4.
BEWARE We recommend the use of original spare parts.
Always state the type, model and serial number of the machine when requesting spare parts
under guarantee. This information can be found on the name plate of the machine.
NOTE Failure to comply with the instructions contained herein will release the
manufacturer from any liability in the event of accidents to persons and/or
objects, or machine malfunctioning.
Requests for spare parts
When requesting spare parts please state the following information:
• Type of machine.
• No. of production order marked on the relevant label.
• Year of manufacture.
• Reference number of the required part which can be found on attachments spare parts
given in the spare parts catalogue.
If necessary please contact:
1.9 Use of the manual
Read the following chapters carefully: Chapter 1 General information, Fig. 1.2 Overall view of
machine, Chapter 2 Machine Specifications, Chapter 3 Operator Interface.
Consult the relevant chapter before attempting installation, operation, maintenance or
dismantlement.
NOTA This manual should be kept in good condition for the whole of the life of
the machine and should be stored where it can be easily found when
required. The manual should be handed over to the purchaser of the
machine if this is sold to someone else.
KEMPLEX s.r.l.
Via Della Fisica 10
36016 THIENE (VI)
Italia
Tel. 0445 - 370307
Fax 0445 - 380066
www.Kemplex.com
E mail: [email protected] - [email protected]

Chapter 1 - General information
6Dough Sheeter Mod. SF. 500 - SF. 600
1.10 Description of the machine
Intended use
Intended operations
The machine has been built and designed to sheet dough to the thickness required by the
operator.
Conditions of intended use
The machine has been designed and built to operate in a closed environment, protected from
atmospheric agents.
Intended use of power
The machine is driven by electric energy, which is converted into mechanical energy for the
intended operations.
Improper use
Improper use means any operation not expressly stated in th Intended use a pag. 6,in
particular:
• Operating the machine in an explosive environment.
• Operating the machine in a flammable environment.
• Washing the machine control area with jets of water.