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  9. Kenmore 148.16136110 User manual

Kenmore 148.16136110 User manual

Use & Care Guide
Manual de Uso y Cuidado
English /Espa_ol
Models/Modelos: 148.16136110/148.16137110
I(enmoreo
@ @ @
P/N S3218A-Manual
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
Ifyou smell gas:
1.Shut off gas to the appliance.
2. Extinguishany open flame.
3.Open lid.
4. Ifodor continues,keep awayfrom the
applianceand immediatelycall your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connectedfor useshall
notbe stored inthe vicinity ofthis or any
other appliance.
InstallationSafety Precautions
•Use grill, as purchased, only with LP(propane) gas and the
regulator/valve assembly supplied. A conversion kit must
be purchased for use with natural gas.
• Grill installation must conformwith localcodes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54,Natural Gasand Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA 1192,and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
•All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
Call Grill Service Center For Help And Parts
If you have questions or needassistanceduring assembly,
please call 1-800-482-0131.Youwill bespeakingto a
representativeof the grill manufacturerand not a Sears
employee.To order new parts call Sears at
1-800-4-MY-HOME.
Safety Symbols
The symbols and boxes shown below explain what each
heading means. Readand follow all of the messages found
throughout the manual.
Product Record
IMPORTANT: Fillout the product record information
below.
Model Number
Serial Number
See rating labelon grill for serial number.
Date Purchased
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates an potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
Forresidentialuse only. Donot use for
commercialcooking.
CAUTION: Indicates a potentially hazardous
situation or unsafe practice which, if notavoided,
may result in minor or moderate injury.
ForYourSafety.................................. 2
GrillServiceCenter............................... 2
ProductRecordInformation........................ 2
SafetySymbols.................................. 2
InstallationSafetyPrecautions....................... 2
KenmoreGrillWarranty........................... 3
UseandCare................................ 4-10
NaturalGasConversionBox...................... 11
Notes.......................................... 11
TransformerConnectionInstruction........................13-14
PartsList...................................... 15
Parts Diagram................................... 16
Assembly .................................... 17-29
Troubleshooting............................... 29-31
Repair ProtectionAgreements
Congratulations on making a smartpurchase. Your new
Kenmore®productis designed and manufactured for years of
dependable operation. But like all products, it may require
repair from time to time. That's when having a Repair
ProtectionAgreement cansave you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what the Repair Protection Agreement includes:
[] Expert service by our 10,000 professional repair
specialists
[] Unlimited service and no charge for parts and labor on
all covered repairs
[] Product replacement up to $1500 if your covered
product can't be fixed
[] Discount of 10%from regular price of service and
related installed parts not covered by the agreement; also,
10% off regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution-
phone support from a Sears representative. Think of us
as a "talkingowner's manual."
Once you purchase the Repair ProtectionAgreement, a simple
phone callis all that ittakes for you toschedule service. You
can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement isa risk-free purchase. If you
cancel for any reason during the productwarranty period, we
will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Kenmore FullWarranty
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME®toarrange for free repair (or replacement if repair
proves impossible).
Limited Warranty on Burners
For ten years from thedate of purchase, any stainless steel
burner that rusts throughwill be replaced free of charge. After
the first year from the date of purchase, you payfor labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that canwear outfrom normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also haveother rights which vary from state to state.
Sears Brands Management Corporation,
Hoffman Estates, IL 60179
•NEVERstoreaspareLPcylinderunderornear
thegrillapplianceorinanenclosedarea.
•Never fill a cylinder beyond80% full.
•If the information in the two points above is not
followedexactly, a fire causingdeath or serious
injurymay occur.
•An over filled or improperlystored cylinder isa
hazarddue to possiblegas releasefrom the
safety relief valve. This could cause an intense
firewith risk of propertydamage,serious injury
or death.
•If you see, smell or hear gas escaping,
immediatelyget away fromthe LP cylinder and
grill appliance and callyour fire department.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collarfor
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
• ULlisted Overfill Protection OPDHandWheel
Device(OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vaporwithdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
LP Tank Removal, Transport and Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nutcounterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap
onto LP tank valve. Always use cap and strap suppliedwith
valve.
Failure to use safety cap as directed may result in
serious personal injury and/or property damage.
LPTankValve
@_ Safety Cap
RetainerStrap
• A disconnected LP tank in storage or being transported must
havea safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank inside
a vehicle which may become overheated by the sun.
• Donot store an LPtank in an area where children play.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorlesswhen produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
• LPgas is highly flammable and may ignite unexpectedly
when mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealershould NEVER fill LP cylinder more than 80% of LP
cylinder volume.Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicatesgas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Donot release liquid propane (LP) gas intothe atmosphere.
This isa hazardous practice.
• To remove gasfrom LP cylinder, contact an LP dealer or call
a localfire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
LP Tank Exchange
•Many retailers that sell grillsoffer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision
fill, test and certify their cylinders. Exchange your tank only
for an OPD safety feature-equipped tank as described in
the "LP Tank" section of this manual.
•Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
,Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
Foryoursafety
•Leak test must be repeatedeach time LP tank isexchanged
or refilled.
•Do not smoke during leak test.
•Do not use anopen flame to checkfor gas leaks.
•Grill mustbe leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open
flames or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brushsoapy solution onto areas indicated by arrows
infigure below. Leaks are indicated by growing bubbles.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP tank OFF by turning OPDhand wheel clockwise to
a full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap suppliedwith valve.
OPDHandWheel
._ Type1outletwith
threadon outside
SafetyReliefValve
/
Strapand Cap
If "growing" bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
Do not insert a POL transport plug
(plastic part with external threads)
into the Type 1 tank valve outlet. It
will defeat the Safety Relief Valve
feature.
• Do not use household cleaning agents. Damage to gas
train components (valve/hose/regulator) can result. 5. Hold regulator and insert nipple into LP tank valve.
Hand-tightenthe coupling nut, holding regulator in a straight
linewith LP tank valve so as not to crossthread the
connection.
Nipplehasto be centered
into the LPtank valve.
Holdcouplingnutandregulator
as shownfor properconnection
to LPtankvalve.
6. Turn the coupling nut clockwise and tighten to a full stop.
The regulator will seat on the back-check feature in the LP
tank valve, resulting in some resistance. An additional
one-half to three-quarters turn is required to complete
the connection. Tighten by hand only - do not use tools.
Leak Testing Valves, Hose and Regulator
1.Turnall grillcontrolknobstoOFF.
2. Be sure regulator is tightly connected to LP tank.
.Completely open LP tank valve by turning OPD hand wheel
counterclockwise. Ifyou hear a rushing sound, turn gas off
immediately.There is a major leakat the connection.
Correct before proceeding by calling Searsfor
replacement parts at 1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown
in picture below:
•Neverremovethreaded
orificeat endofvalve.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeatsteps 5 and 6. If you are still unable to complete the
connection, do not use this regulatort Call 1-800-482-0131
for assistance.
• Do not insertany tool or foreign object intothe valve
outlet or safety relief valve.You may damagethe valve
and cause a leak. Leakingpropane may result in
explosion,fire, severe personal injury,or death.
• Outdoorgas appliance is not intendedto be installed
in or on a boat.
• Outdoorgas appliance is not intendedto be installed
in oron an RV.
• Never attemptto attach this grill to the self-contained
LPgas system of a camper traileror motor home.
• Do not usegrill until leak-tested.
• If a leak isdetected at any time, STOPand callthe
fire department.
• If you cannotstop a gas leak,immediately close
LPcylindervalve and call LPgas supplieror yourfire
department!
5. If "growing" bubbles appear, there isa leak. Close LP tank
valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call Searsfor
replacement parts at 1-800-4-MY-HOME®.
6.Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
ForSafe Use ofYour Grill and to Avoid Serious
Injury:
• Do not let children operateor play near grill.
• Keepgrill area clear and free frommaterials that
burn.
• Do not block holes in sidesor backof grill.
• Check burnerflames regularly.
• Use grill only in well-ventilatedspace. NEVER use in
enclosedspace suchas carport,garage, porch,
covered patio,or under anoverhead structureof any
kind.
• Do not use charcoal or ceramicbriquets in a gas grill.
(Unlessbriquets are suppliedwith your grill.)
• Use grillat least 3 ft. from anywall or surface.
Maintain 10ft. clearance toobjects that cancatch fire
or sourcesof ignition such as pilot lightson water
heaters,live electricalappliances, etc.
•Apartment Dwellers:
Checkwith managementto learnthe requirements
andfire codes for usingan LPgas grill in your
apartmentcomplex. If allowed, useoutside onthe
ground floor with a three (3)foot clearance fromwalls
or rails. Do not use on or under balconies.
° NEVERattempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LPcylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
• Beforeopening LP cylinder valve, check the coupling nut
for tightness.
• When grill is not in use, turn off all control knobs and LP
cylinder valve.
• Never move grill while in operation or still hot.
• Use long-handled barbecue utensilsand oven mitts to
avoid burns and splatters.
• Maximum load for sideburner and side shelf is 10 Ibs.
• The grease tray must be inserted into grill and emptied
after each use. Donot remove grease tray untilgrill has
completely cooled.
• Clean grill often, preferably after each cookout. If a bristle
brush isused to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior
to grilling. It is not recommended to clean cooking surfaces
while grill is hot.
• Ifyou notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a
leak test.
• Keep ventilation openings in cylinder enclosure (grill cart)
free and clear of debris.
• Do not store objects or materials insidethe grill cart
enclosure that would block theflow of combustion air to the
underside of either the control panel or the firebox bowl.
• The regulator may make a hummingor whistling noise
during operation. This will not affect safety or useof grill.
• Ifyou havea grill problem see the "Troubleshooting
Section".
• If the regulatorfrosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!
CAUTION
•Putting out grease fires by closingthe lid is not
possible. Grills are well ventilated for safety reasons.
•Do not use water on a grease fire. Personal injury may
result. Ifa grease fire develops, turn knobs and LP
cylinder off.
•Do not leave grill unattendedwhile preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occurthat may
damage the product.
Ignitor Lightingthe Grill
1. Read instructions before lighting your grill.
2. Open lid during lighting.
3. Open LP cylinder or natural gas valve.
4. Pushany burner control knob in and turn the knob to the left
to "HI"position. Keep pressing the knob untilthe burner is
lit.I
5.Ifignitiondoesnotoccurin5seconds,turntheburner
controloff,wait5minutesforgastoclearaway,andrepeat
thelightingprocedure.
6.Tolightotherburners,repeatstep4.
NOTE:Ifignitordoesnotwork,followMatchLighting
instructions.
Turn controls and gas source or tank OFF when
not in use.
If ignitiondoesnotoccurin5 seconds,turnthe burner
controloff,wait5 minutes,andrepeatthe lighting
procedure.Ifthe burner does not ignitewith
the valve open,gas will continueto flow out ofthe
burner and couldaccidently ignitewith risk of
injury.
Match-Lighting
•Do not lean over grillwhile lighting.
1. Open lidduring lighting.
2. Place match into match holder (hanging from sideof cart).
Light match, place intothe firebox.
3. Push in and turn right knob to HIGH position. Besure burner
lights and stays Iit.
4. Light other burners by pushing knob in and turning to HI
position.
Sideburner Match Lighting
1. Open sideburner lid. Turn on gas at LPcylinder.
2. Place Iit match near burner.
&Turn sideburner knob to HI. Be sure burner lights and
stays Iit.
Burner Flame Check
,Remove cooking grates and heatdiffusers. Light burners,
rotate knobs from HIGH to LOW. You should see a smaller
flame in LOW position than seen on HIGH. Perform burner
flame checkon sideburner, also. Always checkflame prior to
each use.
_ _ _2_ _ 8 ¸
TurningGrillOff
•Turn all knobsto position. Turn LP cylinder off by turning
hand-wheel clockwiseto a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Push the control knob in and
turn the knob to the left to "HI"position."Click" should be
heard and spark seen each time between collector box or
burner and electrode. See "Troubleshooting"if no click or
spark.
Valve Check
•Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valveassembly
before using grill. Turn knobs to LOW position then turn back
to OFF position.Valves should turn smoothly.
Hose Check
•Before each use, check to see ifhoses are cut or worn.
Replace damaged hoses before usinggrill. Use only identical
replacement part valve/hose/regulator as specified in the
Parts List of this Use and Care Guide.
General Grill Cleaning
•Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not paintedat the
factory (and should never be painted). Apply a strong
solution of detergent and water or use a grill cleaner with
scrub brush on insides of grill lid and bottom. Rinse and allow
to completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
Donotusecitrisot,abrasivecleaners,degreasersora
concentratedgrillcleaneronplasticparts.Damagetoand
failureofpartscanresult.
•Porcelainsurfaces:Becauseofglass-likecomposition,most
residuecanbewipedawaywithbakingsoda/watersolutionor
speciallyformulatedcleaner.Usenonabrasivescouring
powderforstubbornstains.
*Painted surfaces: Wash with mild detergent or nonabrasive
cleanerand warm soapy water. Wipe dry with asoft
nonabrasive cloth.
•Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on
grease deposits may require the use ofan abrasive plastic
cleaning pad. Use only in direction of brushed finish to avoid
damage. Do not use abrasive pad on areaswith graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
cleancooking surfaces while grill is hot.
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a
wellventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grill indoors ONLY if LP cylinder isturned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly' instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble ignitinggrill.
1.Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat diffusers.
3. Remove R pinsfrom rear of burners.
4. Carefully Iifteach burner up and away from valve openings.
SPIDER ALERT!
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check
and clean the burner tubes.
Spidersorsmallinsectshavebeenknowntocreate"flashback"
problems.Thespidersspinwebs,buildnestsandlayeggsin the
grill'sburnertubesobstructingtheflowofgasto theburner.The
backed-upgascanignitein theburnertubebehindthecontrol
panel.Thisis knownasa flashbackanditcandamageyourgrill
and evencauseinjury.
To preventflashbacksandensuregoodperformancetheburner
and burnertubeassemblyshouldberemovedfromthegrilland
cleanedbeforeusewheneverthegrillhasbeenidleforan
extendedperiod,
We suggest three ways to clean the burner tubes. Use the one
easiestfor you.
(A) Bend a stiff wire (a lightweight coat hanger works well)
intoa small hook. Runthe hook through each burner
tube several times.
'3
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C)Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7.Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Cleanany blocked ports with a stiffwire such as an open
paper clip.
9. Check burner for damage, due to normalwear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings.
Correct burner-to-valveengagement
Indirect Cooking
Poultry and large cutsof meat cook slowly to perfection on the
grill by indirect heat. Placefood over unlit burner(s); the heat
from lit burners circulates gently throughout the grill, cooking
meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra fatty
cuts because there is no directflame to ignite the fats and
juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due toweather conditions, cooking times may vary.
During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking
temperatures.
• Place food over unlit burner(s)
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Idealfor slow roasting and baking.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keepfood safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meatsand poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensilswhen removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline
at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00
am-4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on
the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of aloneness.
• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers madeof any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink juices.
Beef, veal and lamb steaks, roasts and chops can be cooked
to 145°F. All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
WARNING: To ensure that it is safe to eat, food must be
cooked to the minimum internal temperatures listed in the table
below.
USDA* Safe MinimumInternal Temperatures
Fish 145°F
Pork 160°F
Egg Dishes 160°F
Steaksand Roasts of Beef,
Vealor Lamb 145°F
Ground Beef, Veal or Lamb 160°F
Whole Poultry (Turkey,
Chicken, Duck, etc.) 165°F
Ground or Pieces Poultry 165°F
(Chicken Breast,etc.)
*United States Departmentof Agriculture
10
To purchase NaturalGas Conversion Partscall Sears at
1.800.4.MY.HOME®
Natural gasconversion kit
Kenmore Model# 10478
(Manufacturer PartNo.: S3218A-KIT)
Yourgrill canbe convertedto naturalgas withthis
conversion kit by a qualifiedgas technicianonly. Inorder
to convert this grill the technician will needthis
conversion kit.
The kitcontains orificesfor variousgrill models. Please
selectthe orifices as listed belowand discardthe rest.
Followthe conversioninstruction providedwith the kit.
Model Main burner
¢1.37 Sideburner
¢1.37 Rear burner
¢1.40
[ ]
[]
148.16136110 5 1 1
148.16137110
12 ft. extension hose with 3/8 in. ID (inner diameter)
If convertingthegrill to naturalgas, the technicianin
most cases will needthis 12 ft. extension hose with 3/8"
ID (innerdiameter),which is included in thenatural gas
conversion kit.
For Natural Gas Connection
Preparing:
1. Turn offgas supply, and then removecap on gas
supplyside.
2. Recommended:Installa shut-offvalve on
gas supply side before installing thesocket.
3. Socketshould beinstalled by an authorized
technician in accordancewith the nationalfuelgas
code (NFPA54/ANSI223.1).
4. Before inserting plug,turn on gassupply and leak
test all connections includingthe stem of the shut-off
valve and the opening ofthe socket. For bestresults,
usean ammonia-freesoap &water solution.
OperatingInstructions:
1.Toconnect, push backsocket sleeve.
Socket Sleeve = Plug
\
-fq IIIIIJ
2. Insert plugand releasesleeve.
3. Push plug untilsleeve snaps forward. (Gaswill flow
automatically.Failureto connectplug properly to
socket will inhibitgas flow to the appliance.)
Soc,ket Sleeve
f
To disconnect
1. Pull Sleeve back. Pull plug outof socket. (Gas is
automaticallyshut off.)
2. Close shut-off valve andreplace dustcapson socket
and plug.
Gas Requirements
LP Gas
Ifyour grill isfor LPGas, theregulator supplied isset for
an 11-in.water column (WC)and isfor usewith LPgas
only.Thefactory-supplied regulatorand hose must be
usedwith a 20-lb. LPgastank.
11
Natural Gas
If your grill isfor Natural Gas, it isset for a 7-in.water
column (WC)and isfor use with NaturalGasonly.Gas
pressure is affected bygas line size and the lengthof
gas line runfrom housegas line.Follow the
recommendationsin the chart below.
From Houseto Grill
Distance Tubing Size
Up to25 ft. 3/8 in.diameter
26-50 ft. 1/2in.diameter
2/3of the run: 3/4 in. diameter
51-100ft. 1/3of the run :1/2 in. diameter
Over 101ft. 3/4 in.diameter
Helpful Careand MaintenanceHints
Beforegrilling, pre-heat grillfor 15 minutes on "HI"with
hooddown. Toavoid uncontrolledflare-ups or grease
fires, grill meatswith hoodopen.Close hoodif meatsare
thick or weather is cold,or ifyou are using a rotisserieor
indirectcooking.
Always protectyour hand with a pot holder or cooking
glove when coming intocontactwith a hot surface.
Hood upwhen grilling meats,especially chicken. Hood
down when indirect or rotisseriecooking.
NEVERleaveyour grill unattendedwhile cooking.
After use,close hood,turn burnersto HIfor 15 min. for
self-cleaning,grease burn off.
Excess Flow Controland Low Heat
The propane regulatorassembly incorporatesan excess
flow device designed to supply the grill with sufficientgas
flow under normal conditions yet control excessgas flow.
Rapid changes in pressure cantrigger the excessflow
device providinga low flame and lowtemperature. Ifthe
tank valve is turnedopen to allow gas flow while a burner
valve is open,the surge of pressurewill cause thedevice
to activate.Thedevice will remainclosed untilthe
pressureis equalized.Thisshould occur within 5
seconds.
Toensure this does not cause difficulty in lighting the grill,
follow these instructions:
1. Makesure all burner valves are "OFF".
2. Openthe tank valve and wait 5 seconds.
3. Light the burnersone at a timefollowingthe lighting
instructions.
Care and MaintenanceTimeTableChart
Grill Item FrequencyBased
on Normal Use CleaningMethod
Paintedsurface Twiceyearly Carwax
Stainlesssurface Twiceyearly Stainlesscleaner
All grates Aftereach use Burnoff andwipe
Wire brush/
Stainlessgrates 15days Dishwashersafe
Scrubpadsoapywater
Porcelaingrates 15days /Dishwashersafe
Burnerheattents 30 days Wire brush
Burners 90 days Wire brush
Burnerbox Interiorgrill cleaning
120days products(availableat
interior sears)
12
Foryour safety the $3218A grill comes equippedwith a
UL approved transformerfor outdoor usethat provides
low voltage to power 10-wattgrill lightsfeatured with this
model.
LightOperation Instruction
1. Make sure light's powerswitch on the control
panel is in the "OFF" position.
2. Connect powerplug to properlygrounded outlet.
3. Turn the light's power switch to "ON".
Allwiring isfactory connectedexcept the easy
connectionyou must make: connect thefactorywire to
thetransformerwith a providedscrew-on plastic
connector.
Keep any electrical supplycord away from any
heatedsurface.
Do not turn onthe lights when the hoodis closed.
Connector
LightWire
Pull the factorywire through theopening inthe rear panel,
plugthe transformer in any householdoutlet.
Bulb Replacement
INSTRUCTIONSPERTAININGTOA RISK OF FIRE,
ELECTRICSHOCK, EXPOSURETO EXCESSIVEUV
RADIATION,OR INJURYTO PERSONS
IMPORTANTSAFETY INSTRUCTIONS
Lighted lamp is HOT:
WARNING -TO REDUCETHE RISKOF FIRE,
ELECTRICSHOCK, EXPOSURETO EXCESSIVEUV
RADIATION,OR INJURYTO PERSONS:
1. Turn off/unplugand allowto cool before
replacing bulb(lamp).
2. Bulb(lamp)gets HOTquickly! Only contact
switch/plug when turning on.
3. Do not touch hot lens,guard, or enclosure. (+)
4. Do not remainin lightif skin feelswarm.
5. Do not lookdirectly at lighted lamp.
6. Keep lampaway from materialsthat may burn.
7. Use onlywith 10-watt or smaller bulbs (lamps).
8. Do not touch the bulb (lamp) atany time. Use a
soft cloth. Oil fromskin maydamage bulb (lamp).
9. Do not operate the portableluminarieswith a
missing ordamaged guard, lamp containment
barrier,or UVfilter. (+)
13
Remarks:
(+) Guard - Guard isa portionof portable luminariesunit
that prevents inadvertentcontactwith the bulb. It may be
integral with the UVfilter or lamp containmentbarrieror
as part of enclosureor shade.
(+) Lampcontainment barrier-lamp containment barrier
is a portion of a portableluminaries unitthat encloses the
bulb.
(+) UV filter- UV filter isa portionof a portable
luminaries unit hat limits ultraviolet (UV)emissions.
.Make sure thelight's powerswitch onthe control
panel is in the "OFF" positionand powerplug is
disconnectedfrom outlet.
.Use ascrewdriverto loosenthe screwwhich is
securing the burner box rear panel.
Buring this process, hold the Lamp class;
otherwise, it will fall and break, potentially
causing bodily harm.
Lampclass
/_ -"-- Screw Here
3. Removethe Lampclass.
Lampclass
4. Pull out the light bulb and replacewith a new bulb.
.
Bulb
®/
Reversethe instructionfrom "steps" 3-1for
installation.
1.To protect against electricshock, do not immerse
cord or plugsin water or otherliquid;
2. Unplug from the outletwhen not in use and before
cleaning.Allow to cool before puttingon or taking
off parts;
3. Do not operate anyoutdoor cookinggas appliance
with a damaged cord, plug, or after theappliance
malfunctionsor has beendamaged in any manner.
Contact the manufacturer for repair;
4. Do notlet the cord hang over the edge of a table or
touch hotsurfaces;
5. Do not usean outdoorcooking gas appliancefor
purposesother than intended;
6. Whenconnecting,first connect plug tothe outdoor
cooking gas appliancethen plug appliance intothe
outlet;
7. Use only a Ground Fault Interrupter(GFI)protected
circuitwith this outdoor cooking gasappliance;
8. Never removethe grounding plug or usewith an
adapterof 2 prongs;
9. Use only extension cordswith a 3 pronggrounding
plug, rated for the powerof the equipment,and
approved for outdoor usewith a W-A marking.
14
Key
I
2
8
4
5
6
7
8
9
I0
11
12
18
14
15
16
17
18
19
2O
21
22
28
24
25
26
27
28
29
86
81
82
33
84
85
86
37
88
89
4O
41
42
Qty
I
2
I
I
I
5
8
I
5
5
I
I
I
I
I
2
I
I
2
2
I
2
I
2
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
6
6
I
Description
HOOD HANDLE
HANDLE BASE
HOOD
TEMPERATURE GAUGE
WASHER
R-PIN
COOKING GRID (MAIN BURNER )
WARMING RACK
HEAT DIFFUSER
MAIN BURNER
IGNITION PIN (MAIN BURNER )
IGNITION PIN (MAIN BURNER )
IGNITION PIN (MAIN BURNER )
IGNITION PIN (MAIN BURNER )
IGNITION PIN (MAIN BURNER )
RUBBER PLUG
SIDE SHELF
COLLECT BOX
5/16-18 UNC x I"
HOOD SLEEVE
BURNER BOX
LAMP SCREEN
REAR BURNER HOSE
BULB
REAR HOOD
REAR BURNER
IGNITION PIN (REAR BURNER )
SIDE HOOD HANDLE
SIDE HOOD
SIDE BURNER GRID
SIDE BURNER SHAFT
SIDE BURNER SHELF
BOTTLE OPENER
SIDE BURNER
SIDE DRIP TRAY
IGNITION PIN (SIDE BURNER )
SIDE BURNER HOSE
ELECTRICAL IGNITOR
SIDE BURNER VALVE
BEZEL
KNOB
LP GAS PRESSURE REGULATOR
Manufacturer
Part#
3218LT-00-4300
S3218AR-OO-4601
S3218AROO-4100
E3518-00-8802
E3518-00-4609
R-PIN
L3218-00-2010
L3218-00-2020
L3218-00-2001
SH3118B-2004
P3018-00-8804
P3018-00-8805
P3018-00-8806
L3218-00-8807
3218LT-00-8803
3219B-8882
S3218AR(AB)-OO-5100
E3518-00-5002
SCREW& NUT
E3518-OO-OOO1
S3218AR-OO-2000
E3520-80-8817
P3018-00-8815
L3218-00-8821
L3218-00-2426
L3218-00-8809
3218LT-00-8808
3218LT-00-2884
3218LT-00-2882
3218LT-00-2846
E3518-00-6002
S3218AR(AB)-OO-6100
SH3118B-5018
P3018-00-8808
P3018-OO-6010
S3218AR-OO-8002
S3218AR-OO-8005
L3218-00-8802
S3218AR-OO-6600
E3518-00-3002
E3518-00-3001
L3218-00-8806
Key
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Qty Description
I MAIN BURNER HOSE
I MANIFOLD
2 SWITCH
I REAR BURNER BEZEL
I REAR BURNER KNOB
I IGNITION WIRE
I PANEL LIGHT WIRE
I CONTROL BOX
I BEAM
I DRIPTRAY
I DRIPTRAY SUPPORT
I TANK RING
I TANK RING BRACKET
I REAR PANEL
I HAND IGNITOR
I TRANSFORMER
I RIGHT PANEL
I SIDE PANEL BRACKET (RIGHT)
2 LOCKING CASTER
I BOTTOM PANEL
2 CASTER
2 MAGNET
I TANK SUPPORT
I RIGHT DOOR
I DOOR HANDLE
I LEFT DOOR
I SIDE PANEL BRACKET (LEFT)
I LEFT PANEL
I BATTERY BOX
2 TANK STOPPER
I SIDE BURNER LIGHT WIRE
I SIDE BURNER ORIFICE
I HARDWARE PACK
I PRODUCT MANUAL
Manufacturer
Part#
P3018-00-8821
S3218AR-OO-3200
E3520-00-8815
L3218-00-3062
L3218-00-3061
S3218AR-OO-8001
S3218AR-OO-8013
S3218AR(AB)-OO-3100
S3218AR-OO-1500
P3018-OO-1002
P3018-OO-1900
P3018-00-1203
E3518-00-1202
S3218AR-OO-1200
3019L-1718
S3218AR-OO-8003
S3218AR-OO-1300
L3018S-OO-1020
L3218-00-8813
S3218AR-06-1110
L3218-00-8812
L3018S-06-1310
L3218-00-1126
S3218AR(AB)-OO-1880
L3018S-OO-1410
S3218AR(AB)-OO-1700
L3018S-OO-1010
S3218AR-OO-1460
3218LT-00-8814
E3520-00-1050
S3218AR-OO-8015
P3018-OO-8808-A
S3218A-
HARDWARE
S3218A-
MANUAL
If you aremissinghardwareor have
damagedpartsafterunpackinggrill, call
1-800-482-0131for replacement.
Toorder replacementpartsafterusinggrill,
r'_ll I.RNN.A.MY.Nr'IMP®
15
@
® ®
® © %@
/
® @ @ G
18
UNPACKING
After removingall partsand hardware packfrom the topof the shipping box, andwhen the only partshowing is
thegrill head, use a boxcutting knifeto slice down thesides of the box. Becareful ofstaples alongshipping box
edges.
Removestyrofoam packingto gain access tothe grill head.Allow grill headto reston cardboard untilplacing grill
head on cart in Step 13.
Open grill lidand removeall packaged partsand packing material.
WARNING:Assemble and place the grill ona flat level surface.Compare the parts and hardwarewith the
list and diagrams. Donot attempt assemblyif any part is missing or damaged.
Attach the castersto the bottompanel with4 screwseach as shown.Attach thetwo lockingcasters
at theback ofthe grill.After attaching all casters,turn the bottompanel over.
Bottom Panel LockingCaster 1/4-20x 5/8" Screw
Qty.16
Caster
Attach the doormagnets tothe holes inthe frontof the bottom panelwith 2 screws each. Do notfully
tightenat this time.
Bottom Panel !/I_
5/32-32x 3/8" Screw
Qty.4
Door Magnet
17
Slidetank supporttop fully forward on its rails as shown.Attach railsto bottompanel with six screws.
1/4-20x 5/8" Screw
Qty.6
TankSupport
BottomPanel
Attach Rear Panelto BottomPanel with 4 screws as shown.
Rear Panel
Bottom Panel
1/4-20x 5/8" Screw
Qty.4
18
Attach side panels to bottom panel as shown. Foreach side panel, there are threescrewsfor the
rear paneland three for the bottom panel. Insertthe three bottom panelscrews first.
Left Panel
BottomPanel
Rear Panel
1/4-20x 5/8" Screw
Qty.12
RightPanel
Attach theside panel bracketsto the side panels and bottompanelwith 3 screws each as shown.
Left Panel
Bottom Panel
1/4-20x 5/8" Screw
Qty.6
RightPanel
Side Panel Bracket
19
Slidethe tank ring bracketonto the end of the tank ring as shown.Attachthe bracket to the rear panel
with 2 screws as shown.
TankRing
TankRing Bracket
Rear Panel 1/4-20x 5/8" Screw
Qty.2
Attach front beamto side panelswith 2 screwseach side as shown.
Le_ Panel
1/4-20x 5/8" Screw
Qty.4
Right Panel
Front Beam
20

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