Kenmore 415.161110 User manual

Assembly instructi0ns/Use and Care Manual NO
Liquid PropaneGasGrill
Model No. 415.t61110
This Grill is For
Outdoor Use Only
®
ASSEMBLY
*Read this manua_ before cooking on
gril, FaiJure to foJJow alJ
manufacturers' instructions could
resumt in fire or expmosion which could
cause property damage, persona_
injury or death,
oCombustion by-products produced
when using this product contain
chemicams known to the State of
California to cause cancer, birth
defects, or other reproductive harm,
CAUTION
• Read and follow alt Safety
Statements, Assembly hstructions
and Use & Care Directions before
attempting to assemble and cook,
• Some parts may contain sharp edges,
especially as noted in these
instructions, Wear protective g_oves
if necessary,
oPaRs
oAssembly
, Safety Rules
. Use and Care
*Troubleshooting
, EspaSoL p. 33
Assembmy Questions?
Cal_ i-800-24i-7548
Parts Ordering:
Call 1-800-4-MY-HOME ®
To mnstaHedAssembmer: Leave
these instructions with
consumer,
To Consumer: Keep this
manuam for future reference,
Sears, Roebuck and Co., Hoffman Estates, JL 60179 U.S.A.
P_intedin USA

FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shah
not be stored in the vicinity of this or any
other app(iance.
FOR YOUR SAFETY
[f you smeil gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, immediately call your
gas supp(ier or your fire department.
Call Grill Service Center For Help And Parts
If you havequestions or need assistance during assembly,
please ca!) 1o800o241o7548,Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee, Toorder new parts call Sears at Io800o4oMyoNOME®,
Product Record
iMPORTANT:Fillout theproductrecordinformationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabelongrillforserialnumber,
CAUT(ON
For residential use only, Do not use for commercial
cooking.
Safety Symbols
The symbols and boxes shown below explain what each heading
means, Read and follow all of the messages found throughout
the manual,
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious iniury,
WARN(NG: Be alert to the possibility ofserious bodily iniury
if the instructions are notfollowed, Be sureto read and
carefully follow all of the messages,
(zL( c, roD.
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate iniury,
Installation Safety Precautions
• Usegrill only with LP (propane) gas and the regulator/valve
assembly supplied,
Gril! insta)lationmust conformwith Ioca)codes, or in their
absence with National Fuel Gas Code, NFPA 54 /ANSI
Z223.1, Handlingand storage of LP cylinders must conform to
LP Gas Code NFPNANS) 58. Gri)lis not for use in or on
recreat)onal vehicles and/or boats,
All e)ectrical accessories (such as rotisserie) must be
electrically grounded in accordancewith localcodes, or
National Electrical Code, ANSI /NFPA 70. Keep any
electrica)cords and/orfuel supply hoses away from any hot
surfaces,
, This grill is safety certifiedfor outdoor use in the United States
only, Do not modify for use in any other Iocat)on,Modification
will result in a safety hazard,
2,463351605

Repair Protection Agreements
Congratulations on making a sma,,tpurc,Sase,Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purc,_asea Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense,
Here's what's included in theAgreement:
[] Expert service by our 12,000 professional repair specialists
[] UnJimited service and no charge for parts and labor on all
covered repairs
[] Product repJacement if your covered product can't be fixed
[] Discount of 10%from regular price of service and service*
related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair,plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 millionquality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1o800o827o6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
Full 1-YearWarranty on Grill
Forone year from the date of purchase Searswill repair or
replace, at our option, any grill part (except for paint finish)
that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated
time periods listed below, Sears will replace the following grill
parts if they are defective in material or workmanship. You
will be charged for labor.
. Lifetimeof Grill:Aluminum Topand Bottom Castings
(exceptfor paintfinish)
. 2 years: BurnerAssembly
WARRANTY SERVICE
Warranty service isavailable bycontacting Sears at
1-800-4-MY-HOME®.
WARRANTY RESTRiCTiONS
This warranty is void ifgrill is usedfor commercial or rental
purposes,
This warranty applies only when the grill is used in the United
States.
This warranty gives you specific lega!rights, and you may
also have other rights which vary from state to state.
Sears, Roebuckand Co., Dept. 817WA,
Hoffman Estates, IL60179
463351605.3

Key_
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Description Part#
LegAssembly................... 7000865
BottomShelf.................... 7000506
#10-16xl/2' Self-TapScrew ........ 7000737STD611005
LegExtender.................... 7000320
"U"Nut1/4-20................... 7000185
1/4-20x6" TankThumbscrew....... 7000355
1/4-20FlangedHexNut........... 7000394
#10-24xl/2" WasherHeadScrew.... 7000829
AxleRod....................... 7000265
Wheel......................... 7000262
Rail........................... 7000652
HeatShield..................... 7000388
FrontPanel..................... 7000897
PushFastener................... 4080112
GrillBottom..................... 7000846
Carrj-OverTube................. 7000278
PalNut ........................ 7000132
CastingBumper................. 7000184
Burner......................... 7000083
#10-I" Self-TapScrew ............ 4080716
Electrodew/WingNut............. 7000378
ControlPanel ................... 7000863
Valve/Hose/RegulatorAssembly..... 7000335
IgnitorModule................... 7000160
25
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Description Part#
IgnitorWire..................... 7000893
Shelves........................ 7000291
TopCasting..................... 7000654
BezelTemperatureGauge......... 4157169
TemperatureGaugew/WingNut..... 4157171
LogoPlateAssembly ............. 4157167
ShoulderBolt ................... 7000186
ControlKnob.................... 7000312
CondimentBasket................ 7000242
VaporizerTents.................. 7000044
CookingGrid,8"x15".............. 7000027
WarmingRack .................. 7000180
Handle......................... 7000199
#10-24WingNut................. 4080063STD541610
IgnitorButtonw/Battery............ 7000162
GreaseTray .................... 7000042
GreasePan..................... 7000046
4_463351605

/27
_ <-----o-31
28_ 36
30 -__
3 3
17_-_ °_17
19 _ _19
20_. - 4-77" 20
_--__- 18
35
4-.fJ 3
35 35
26
,/
3X---_o
3
o_3
22
3/,v _ 12 3
t
41 ........_ ..... 5
14 o_-_ 8
463351605_5

Use included Phillips head screwdriver to assemble your grill,
Sizeandtypeofhardwareusedinassemblyofyourgrillmayvary,butwillnotaffectgrillintegrity,performanceor assembly.
"NEW"
T. LM.- TorqueLockingMethod
© @
Screw+ ThruPart+ FormedLock= Solid Lock Cart Structure
©
ThruPart
, ThecartassemblyutilizesthenewT.L.M.fasteningmethod.
, Noneedfor the old style"Bolt&Nut" combination FormedLockingSystem
Cart Assembly
Placebottom shelf on tableor grill container.
insert tabs on leg assembliesinto [eftand right sides of bottom shelf.
Attach leg assemblies with onescrew on eachside.
3
Qty:8
LegAssembly
BottomShelf
J
/
/
Correctlyassembledlegs
6_463351605

i
LegExtenders,Axb Rods,Wheelsand TankThumbscrew
Turncart upsidedown.
insert leg extenders. Checkto makesure bg extenderis all theway
into the bg. f---...
Attach u-nut to tab. Seeenlargementof u-nutfor correct position.
Threadtank thumbscrew into hob and u-nut Screwflanged hex
nut onto endof tank thumbscrew.
Attach washer headscrew to axlerod. Slidewheel on axle rod. 7
Insertaxle rodtwheelinto large hole in bottom shelf.Attach other Qty:1
wheel andwasher headscrew.
LegExtender
Correctposition
7
/
/
\\
AxleRod
\\
Wheel
6
Qty:1
Nottoscale
5
Qty:1
Nottoscale
Qty: 2
Hubon wheelfaces
intogrillbottom
8
Stand cart upright and remove
cardboard sleeves
463351605_7

RailAssembly
Overlap rails (all identical) and hook tabs into slots. Pull rails
to latch.
Attach rail to legswith two screws in eachcorner.
HINT:
Firmly push rail down into leg notches.Attach lowerscrewfirst.
Attach one screw in center of eachrail.
3
Qty:10
\
\\
Rail
8,483351805

Hose HeatShieRd
Attach hose heatshield to right side of cart.
3
Qty:2
Rightsideofcart
Front Panel
Placepush pins halfway into bottom of front panel
Rotatefront panelup, insert push pins.
Pushbottom push pins in all the way.
6
Qty:4
463351605,9

Grill Bottom Assembly
Angle grill bottom assembly around and under therails.
Makesureribs on eachsideof bottom casting are nestled
into notches on casting seat.
Attach four screws inside grill bottom and into casting seat.
20
Qty:4
2O
i
CastingSeat
Grill Bottom
10,463351605

Electrodewith Wing Nut or Nut
inside bottomcasting insert electrode and attach
with wing nut or nut.
Viewofelectrodeattachedandaligned
witha portholeintheburner.
..... WingNutor Nut
Fingertighten only
Front
Electrode
463351605_11

Console Assembly
Holdcontrol panel dose to bottom casting, Feedthe
vaive/hoselreguiatorassembly over thefront panelso that it
hangsinside thecart.
Attach ignitor wire to electrode.
Position valves into burner tubes (seeburner-valveview). Rotate
control panelup and restflange over rail.
Attach control panel to legs with two screws on eachside. 3
Qty:4
Correctly assembledburner tube andvalve.
BurnerTubes
/
/ /
ControlPanel
--- Valve/Hose
RegulatorAssy
12_4{}3351605

Shelves
Snapshelvesinto small slots on rail.
Tab fully secured
Shelf
4¢3351605_13

VaporizerTents,Cooking Grids,Warming Rack,Battery, Ignitor Button,
Control Knobs,Top Casting, Handleand CondimentBasket
Placevaporizer tents directly over burners.
Placecooking grids onto grid rests.
Placewarming rack onto gd[[ bottom.
Insert+side of battery into ignitormodule. Notecorrect position to hold
ignitor button. Push on button onceto engageseal.
Pushcontrol knobs onto valve stems.
Attach top casting with shoulder bolts.
Attach handle with wing nuts.
Inserttabs on condiment basket into holes in front pane[. Securebasketto
front panelusing one push fastener.
BezelTemperatureGauge
LogoPlate
//
31"
38
Qty,2
31
Qty,2
TemperatureGauge
6
Qty:1
VaporizerTent
Rack
Cooking /
Grid ,'
/
/
/
/ z
/Bezel
Button .... ControlKnob
Condiment -"'J-
Basket
14_463351605

LPTank
LPtank issold separately.Useonly with an
(over-fill protection device) OPDequipped
LPtank. Fill and leakcheck beforeattaching
togrill and regulator.
PlaceLP tank into hole in bottom shelf.
Fingertighten tank thumbscrewto hold
LPtank securely in place.
CAUTION
°Tankcollar opening must face tofront of cart once
tank is attached.
•Failureto install tank correctly mayallow gas hoseto
bedamagedin operation, resulting in the risk offire.
SeeUseand Caresection to correctly LeakTestand
perform the Burner FlameCheck,
GreaseTrayand GreasePan
Slidegreasetray onto grill bottom.
Slidegreasepan onto greasetray. Failureto install the greasetray and grease
panwill cause hotgreaseto drip from bottom
of grill with risk of fire or property damage.
GreaseTray
GreasePan
Donotbeconcernedifyouhavesome
hardwareleftover.Extrahardwarehasbeen
includedto makesureyouhaveenough,
463351605_15

Never fill the cyJinder beyond 80% full. An overfiiled
spare LP tank is hazardous due to possible gas
released from the safety relief valve.
• When LP tank is over 80% full, the safety relief valve on
the LP tank could activate, releasing gas and cause an
intense fire with risk of property damage, serious
injury or death.
• NEVER store a spare LPtank under or near grill or in
enclosed areas.
• Jfyou see, smell or hear escaping gas, immediately get
away from the LPtank/grill and call your fire
department.
• All spare LPtanks must have safety caps installed on
the LP tank outlet.
LP Tank Removal Transport And Storage
. Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTankValve
SafetyCap
Retainer Strap
. A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
. Do not store an LP tank in an area where children play.
16,463351605
LP Tank
• The LP tank used with your grill must meet the following
requirements:
• Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.)
capacity maximum.
. LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
• LP tank valve must have:
. Type I outlet compatible with
regulatoror grill.
. Safetyrelief valve.
. ULlisted Overfill Protection OPDHandWheel
Device(OPD). This OPDsafety
feature is identified bya unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
. LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petromeum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
• Useonly licensed and experienced dealers.
• LP dealer must purge tank beforefilling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfil!. Immediatelydose LP
tank valve and call local LP gas dealer for assistance.
. Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
. Toremove gasfrom LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.

LP Tank Exchange
,Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service, Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders, Exchange your tank only for
an OPD safety feature.equipped tank as described in the
"LP Tank" section of this manual,
Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
,Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop,
4. Remove the protective cap from LP tank valve.Always use
capand strap supplied with valve.
LP Tank Leak Test
Foryour safety
• LeaktestmustberepeatedeachtimeLPtankisexchangedor
refilled,
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a weIFventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks,
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated bygrowing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
,& Do not use household cleaning agents. Damage to gas
train components can result.
SafetyReliefValve
...... OPDHandWheel
Type1 outlet with
threadon outside
Strapand Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross*
thread the connection.
Nipplehas to be centered
into the LPtank valve.
463351605,17

Holdcoupling nut and regulator
asshown for proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1, TurnaHgrilJcontrol knobs to OFF.
,
3.
Be sure regulator is tightly connected to LP tank.
Completely open LP tank valve byturning OPD hand wheel
counterclockwise, if you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4, Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turnthe coupling nutclockwise and tighten to a full stop. The
regulatorwill seal on the back*checkfeature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
if you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. if you are still unable to complete the
connection, do not use this regulator!
. Donot insert any tool or foreign obiects into the valve outlet
or safety reliefvalve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
If a leak isdetected at any time, STOPand call the fire
department.
If you cannot stop a gas leak, immediatety dose LP tank
valve and call LP gas supplier or yourfire department!
A Never remove threaded
orifice atend of valve.
\
5. If "growing" bubblesappear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Searsfor replacement
parts at 1-800-4-MY-HOME®,
6. Always dose LPtank valve after performing leak test by
turning hand wheel clockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
. Donot usegrill until leak-tested.
18,463351605

For Safe Use Of Your Gritl And To Avoid Serious
Injury:
• Donot letchildren operate or play near grill,
• Keep grill area clear and free from materials that burn,
• Donot block holes in bottom or back of grill,
• Check burnerflames regularly,
• Use grill only in well*ventilated space, NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind,
• Donot usecharcoal or ceramic briquets in a gas grill,
(Unlessbriquets are supplied wib your grilL)
• Use grill at Jeast3 ft. from any wall or surface. Maintain
10ft. clearance toobjects that can catch fire or sources of
ignitionsuch as pilot lights on water heaters, live electrical
appliances, etc,
• Apartment Dwellers:
Checkwith management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
al!owed, use outside on the ground floor with a three (3) foot
clearance from walls or rails, Do not use on or under
balconies,
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,& Beforeopening LP tank valve, check the coupling nut for
tightness,
,& When grill is not in use, turn offall control knobs and LP tank
valve,
,& Never move grill while in operation or still hot,
,& Use long*handled barbecue utensils and oven mitts to avoid
burnsand splatters,
,& Maximum load for shelves is 10 Ibs,
,& The grease cup must be attached to grease tray and emptied
after each use, Do not remove grease cup until grill has
completely cooled,
,& If you notice grease or other hot material dripping from grill
onto valve, hoseor regulator, turn off gas supply at once,
Determinethe cause, correct it, then dean and inspect valve,
hoseand regulator before continuing, Perform a leaktest,
,& The regulator may make a humming or whistling noiseduring
operation, This will not affect safety or use of grill,
,& If you have a grill problem see the "TroubleshootingSection",
If the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to suppmier!
463351605,19

CAUTION
• Putting out grease fires byclosing the lid is not
possible. Grills are we))ventilated for safety reasons.
•Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
• Do not leave gri)) unattended while preheating or
burningoff food residue on high. If gri)) has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Match-Lighting
A Do not lean over grill while lighting.
1, Open lid. Turnon gas at LP tank.
2. Place lit match into match lighting hole from outside of grill
bottom (as shown).
3. Push in and turn right knob to_i preheat position. Be sure
burner lights and stays lit.
4. Light left burner by pushing )eft knob in and turning to
preheat position.
After Lighting: Turn knobs to HI for warm-up.
Ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid. Turnon gas at LP tank.
2. Turn )eft knob to _ preheat to light.
3. Push and hold ignitor button to light. Be sure burner lights and
stays )it.
4. If burner does not light, turn knobs to OFF, wait 5 minutes, try
again.
5, Once left burner is lit, turn right knobto _ preheat to light.
6. If ignitor does not work, wait 5 minutes, then follow match
lighting instructions.
After Lighting: Turn knobs to HIGH position for warm-up. Do
notwarm up grill with knobs in _ preheat pos)tion.Knobs and
handle will become uncomfortably hot if left in preheat
position.
-_ Matchlightinghole
Hose Check
Beforeeach use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
CAUT(ON
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Normal Kinked
Hose Hose
Before Your First Cookout
Light burners, check to make sure they are lit, dose the lid and
warm up grill on HIGHfor 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
. Light burner, rotate knobs from HI to LO. Youshould see a
smaller flame in LO position than seen on HI.Always check
flame pdor to each use. If only lowflame is seen refer to
"Sudden drop or low flame" in the TroubleshootingSection.
20,463351605