Kenmore 415.167411 User manual

Assem bly Instructio ns This Grill Is For
Outdoor Use Only
Liquid Propane Gas Grill
Model No. 415.167411
O O O
_1_WARNING
• Failure to follow all manufacturer's
instructions could result in serious
personal injury and/or property
damage.
WARNING
Combustion by-products produced
when using this product contain
chemicals known to the ,State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety State-
ments, Assembly Instructions and
Use and Care Directions before
attempting to assemble and cook.
Some parts may contain sharp
edges, especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts •Use and Care
•Assembly •Troubleshooting
•Safety Rules •Recipes
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-366-PART (7278)
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP Tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.
:OR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
Call Grill Service Center For Help And Parts
• Ifyou have questions orneed assistanceduring assembly,
please call _1-800-241-7548. You wUlbe speakingto a
representative of the Gnll manufacturer and not aSears
employee.To order new pairs call Sears PartDirects_ at
1-800-366-PART (7278).
Important: Fill out Warranty Information below
Warranty Information
ModelNumber
UPC(oncarton) Label Lot #GG
SerialNumber
DatePurchased
Installation Safety Precautions
•Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.
,Gdll installation must conform withlocal codes, or in their
absence with National Fuel Gas Code, NFPA 54 /ANSI
Z223.1, Handling and storage of LP cylinders must conform
to LP Gas Code NFPNANS158. Grill is notfor use in or on
recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electricallygroundedin accordancewith local codes,or
National Electdcal Code, ANSI /NFPA 70. Keep any
electricalcordsand/orfuel supplyhoses awayfrom any hot
surfaces.
This grill is safety certified for use in the United States only.
Do not modify for use in any other location. Modification will
result in a safety hazard,
Safety Symbols
•The symbols and boxesshownbelow explainwhat each
headingmeans, Read and fellow all of themessagesfound
throughoutthe manual.
DANGER
•DANGER: Indicatesan imminentlyhazardous
situation which,if notavoided,will result in death or
serious injury. i i
WARNING
•WARNING: Be alert to the possibilityof serious
bodily injury if the instructionsare notfollowed. Be
sure to read and carefullyfollow all of the
messages.
CAUTION
• For residential use only, Do not use for commercial
cooking.
CAUTION
CAUTION: Indicatesa potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
ProtectedunderoneormoreofthefollowingU.S.Patents:4,598,692;4,624,240;4,747,391;4,747,391;4,989,579;5,090,398;5,109,834;5,224,676;5,421,319;5,441226;
5,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,613,486;5,649,475;5,706,797;5,711,663;5,765,543;5,931,149;5,996,573;S,095,132;6,135,104;6,279,566;
D341,292;D343,337;D364,535;D372,637;D373,701;D377,735;D383,035;£)397,910;D405,543;D405,643;D406,005;D406,009;D413,043;D413,229;D4!3,229;
D414,982;D415,388;D416,164;£)416,441;D416,441;O417,587;£)422,516;D423,274;D423,876;D428,303;D435,396;£)436,004;D438,059;D438,060;D438,427;
D439,!10;D442,505;D443,179;D443,354;£)447,384;£)447,385;D447,909;D448,510;D448,615;D448,616.OtherPatentsPending.AssernblyInstructions@2001Sears
Corporation,AllRightsReserved.
4638231 . 2

ForYour Safety ........................................... 2
Call Grill Service Center ForHelp And Parts ................. 2
Warranty Information ...................................... 2
Installation Safety Precautions............................. 2
SafetySymbols ........................................... 2
Tableof Contents ........................................ 3
KenmoreGrill Warranty ................................... 3
PartsList ................................................ 4
Parts Diagram ........................................... 5
Assembly .............................................. 6-14
Use& Care ........................................... 15-21
Troubleshooting ........................................ 22
Recipes ............................................. 23-28
KENMORE GRILL WARRANTY
Fullf-YearWarrantyonGrill
ForoneyearfromthedateofpurchaseSearswillrepairorreplace,
atouroption,anygrillpart(exceptforpaintfinish)thatisdefectivein
materialorworkmanship.
LimitedWarrantyonSelectedGrillParts
Fromoneyearafterthedateofpurchaseforthedesignatedtime
periodslistedbelow,Searswillreplacethefollowinggrillpartsifthey
are defectiveinmaterialorworkmanship.Youwillbechargedfor
labor.
UfetimeofGdll:AluminumTopandBottomCastings
(exceptforpaintfinish)
2 years:BurnerAssembly
WARRANTYSERVICE
WarrantyserviceisavailablebycontactingyournearestSears
ServiceCenter.
WARRANTYRESTRICTIONS
Thiswarrantyisvoidifgritiisusedforcommercialorrentalpurposes.
Thiswarrantyappliesonlywhenthegdl]isusedintheUnitedSates.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohave
otherdghtswhichvaryfromstatetostate.
Sears,RoebuckandCo.,Dept.817WA,
HoffmanEstates,IL60179
4638231• 3

Key Qtv _Part#
1 2 LegAssembly 4502049
2 2 Rail 4502039
3 1 Brace 5502006
411 #10-24x2-1/4MachScrew 4080369 STD511022
5 !5 #10-24HexNut (keps) 4080208
6 1 Caster/SocketSet 4154420
7 4 EndCap 4154246
8 2 Wheel 4154417
9 2 5/16AxleBolt 4080155
10 1 "RIt-TankBracket 4502020
11 4 3/4HitchPin 4156515
12 1 FrontPanel 4154426
13 1 PaneIWireSet 4156097
14 1 CondimentBasket 4150345
15 2 PushNut 4080636
16 1 ConsoleAssembly 4530029
18a 3 #10-24x3/8#8TorxScrew 4080050
16b 1 Ignitor 5156113
16c 3 Bad{plate 4154450
15d 3 ContmlKnob 4154452
16e 1 H_e./Valv_anifoldAssy. 4158093
16f I Console 4526021
169 1 ShortlgnitorWire 4153720
16h 1 LonglgnitorWim 5156112
17 2 #10x1/2Self-TapScrew 4080652
18 1 G#llBot_m 4580102
19 2 1/4-20x1-1/2MachScrew 4080324STD512515
20 5 #10x3/8Screw 4080060
21 2 1/4-20HexNut 4080656STD541025
Key Qtv _Part#.
22 1GreaseClip 5156610
23 1 GreaseCup 5156609
24 1 AirShield 5501035
25 1 Elecf_odeAssembly 4153174
26 3 Burner 4158121
27 1 ShelfPanel 4526026
28 1 SideShelf 4154368
29 5 #10x2 Screw 4080757
30 1 GdllUd 4580117
31 2 l/4xl-l/8 HingePin 4156513
32 1 Handle 4069516
33 2 #10-24xl MachScrew 4080302 STD511010
34 t Heatlndicator/Bracket 4156800
35 I LogoPlate 4157122
36 2 3/16PaINut 4153096
37 1SwingAway 4152125
38 1 ToolHolder 4154371
39 1 ToolHolder8racket 4501385
40 2 #10x1/2Screw 4080737
41 1 SidebumerBody 4526029
42 1 SideburnerFrame 4501705
43 2 #6-32x3/8MachScrew 4080361STD510603
44 1 SidebumerValveBracket 4500209
45 2 #10-24x5/8Self-TapScrew 4080040
46 1 Sideburner 5068011
47 1 SideburnerGrate 4156376
48 1SideburnerKnob 4154248
49 1 TankWire 4154195
50 1 CookingGrate 4152741
Before Beginning Assembly
Necessary tools for assembly of your grill include:
screwdrivers (flathead and phillips), hammer, pliers
and adjustable wrench.A 3/8" and 7/16" nut driver
would be ideal.
4 • 4638231

13
14
50
19
43
17
ConsoleAssembly(16)
16e
\
-16f
__6Z_226o
16a
16a 16d
4638231 • 5

IRailwithlabelshasserialnumber_
nd modelnumberfor yourgrill,|
rite thisinformationon page2J
this manualin the"Warranty l
nformation"box. ,,)
NOTE:Labelson rail
shouldNOTbeupside
downwhencartstands
in uprightposition.
Holeon rail
edgetoward
of leg.
Railwith labels
g
Caster
lP: Usethefiatsideofthe_
ammerheadto gentlytap|
asterintocastersocket. ,)
5 4
Qty. 4 (Black)
Qty. 4
6•4638231

Qty. 2
0
0
9
Qty.2 CompletedAssembly
J
7
Repeaton rightside
(Tapwithhammerif
11
Qty.2
Panel
inside
cart
Pan
Wire
Alignwires
withpanelholes
4638231 •7

17
Qty.2
Allowhoseand
ignitorwiresto
hang BEHIND
panel.
Note: Panelnot I
shownfor clarity.|
Note:
Wheelsare
to left.
bottomto
consolewitht
screws(20).
°
Placegrill
bottomonto
cart,insert
screws(19).
I
I
I
I
19
Qty.2
I
I
Grill
bottom
Grease
iliP
4638231 • 8

Snapelectrodeintoshield.
Opensectionofelectrode
faces backofshield.
(E/ectrodetowardright
end of shie/d)
Holeon shield
fitsoverpinin
Placeshield/electrode
intogrill bottom.
(Electrodeto rightside)
Wireextends
throughholei
grillbottom.
Gb VERY IMPORTANT:
FCorrectengagementbetween
valveandburnertube.
0
Tiltbumersapprox.45 degrees
and insertburnertubes into
holesin front of grill
to engagevalves.Burner
portsin downposition.
0
Secureeachburner
torearofgrillbottom
withscrew(20).
Rotateburnerto fiat
positiononcetubehas
(seeinsetC).
2O
Qty.3
4638231 . 9

29
(Silver)
Qty.4 Placeshelfpanelandside
shelfontorightlegs,
attachwithscrews(29).
t_TiP:Attachtwo
outerscrewsfirst.
•Maximumloadfor sideshelfis10Ibs,
•Do notovertightenscrews.
31
(Black)
Qty.2
Qty.2 36
Gty.2
5
Qty.3
Heat
indi_
NOTE:
Do not overtighten
heatindicatornutor
bendbracket.
4638231 • 10