Kenmore 79078782400 Firmware update

INSTALLATIONANDSERVICEMUSTBEPERFORMEDBY
A QUALIFIEDINSTALLER.
IMPORTANT:SAVEFORLOCALELECTRICALINSPECTOR'SUSE.
READANDSAVETHESEINSTRUCTIONSFORFUTUREREFERENCE.
Thisconversionkit mustbe installedby aqualifiedservicetechnicianin accordancewith the
manufacturer'sinstructionsandallapplicablecodesandrequirementsoftheauthorityhavingjurisdiction.Failure
tofollow instructions may result in fire, explosion or production of carbon monoxide causing property damage,
personal injury or loss of life. The qualified service agency is responsible for the proper installation ofthis kit. The
installation is not proper and complete until the operation ofthe converted appliance is checked as specified in the
manufacturer's instructions supplied with this kit.
Before proceeding with the conversion, shut offthe gas supply before disconnecting electrical power
to the range. Be sure both power supplies are off before installing the conversion kit. Failure to do so could cause
serious bodily injury.
Note: When surface burners are converted from Natural
to L.P. the BTU ratings become:
5,000 BTU* Natural Gas to 4,500 BTU* L.P. Gas
9,500 BTU* Natural Gas to 8,000 BTU* L.P. Gas
14,200 BTU* Natural Gas to 11,000 BTU* L.P. Gas
16,200 BTU* Natural Gas to 14,000 BTU* L.P. Gas
L.P. Kit Contents KitPIN 316243715 (brownlabel)
Part Description Part Number Qty.
Surface Burner Orifice marked 0.68mm 4,500 BTU* (blue)
Surface Burner Orifice marked 0.89mm 8,000 BTU* (no color)
Surface Burner Orifice marked 0.95mm 11,000 BTU* (red)
Surface Burner Orifice marked 1.15mm 14,000 BTU* (black)
L.P. Kit Installation Instructions
316237907
316237906
316237904
316237910
316417505
1
1
1
1
1
*Note: For operation at elevations above 2000 ft., appliance rating
shall be reduced at the rate of 4 percent for each 1000 ft. above sea
level.
How to Convert the Range for use with LP/
Propane Gas
1. Convert the Pressure Regulator (complete this step
for ALL models):
To access the gas regulator, remove the storage drawer or Warmer Drawer.
Ifequipped with a storage drawer, open &remove the drawer completely. For
models equipped with a Warmer Drawer, follow the instructions below to
remove the Warmer Drawer.
a. V I_ Electrical Shock Hazard can occur and result in
serious injury or death. Disconnect electrical power to the range before
removing the Warmer Drawer for servicing.
b. Locate glide lever on each side of drawer, pull up on the left glide lever
and push down on the right glide lever (See Fig. 1).
c. Pull the Warmer Drawer away from the range (See Fig. 2).
d. Remove the regulator access cover if equipped. Do not remove the
Pressure Regulator or allow it to turn.
e. Remove the dust protector from the cap (Gas models). Use the
proper size wrench to remove the cap from the regulator(All models).
f. Follow the remaining instructions provided in Fig. 3.
NOTE: After replacing the natural gas to LP orifices, be sure to
keep the original factory installed natural gas 0rifices f0r future
range conversion back to natural gas,
Tools Required:
3/8", 1/2" and 5/8" Open End Wrench
1/8" Wide Flat Blade Screwdriver
7mm Nutdriver
Left Glide
Pullup with finger
Right Glide
Fig. 1
p/n 316417505 (0407) 1

"© 0..... © ©°
i •
Front Access
to Regulator:
Remove
Warmer
Drawer \4,
Pressure Regulator
Fig. 2
RemoveDUST
PROTECTORwhile
Converting.When
finishedreplace
SPRING overCAP.
DoNot
Remove I_
Place hollowend of
towardsRegulatorfor NATURALGas.
Whenfinishedreplace & tighten usingGasket.
Example of Burner Assembly
Match
letter located
under
center of I
Burner
Cap Burner
with Cap
letter
located
inside
Burner
Head Burner
Head t
Placesolid endof CAP
towardsRegulatorfor LP/PROPANEGas.
When finishedreplace & tightenusingGasket.
Fig. 3
Cooktop Layout
Match
the letter
stamped
on Burner
Skirt with
Burner Head
and Burner Cap
Fig. 4 Front of cooktop Fig. 5

2. Convert Surface Burners for use with LP/Propane
Gas:
_ Unlike the standard gas range, THIS COOKTOP IS
NOT REMOVABLE. Do not attempt to remove this cooktop.
Save the natural gas orifices removed from the appliance for possible
future conversion back to natural gas.
For all burner locations:
a. Remove Burner Grates & Burner Caps.
b. Use your hand to remove the Burner Heads.
c. Remove 4 factory installed natural gas orifices from the center of the
orifice holders using a 7 mm nutdriver (See Fig. 6).
d. Replace the orifice in each of the 4 orifice holders with kit supplied
LP/Propane gas orifice (refer to the LP Kit chart listed on page 1; also
refer to Fig, 5for the correct LP orifice installation at each of the
4 surface burner locations). Tighten each orifice until snug. Use
CAUTION not to overtighten.
e. Replace all the burner Heads & Caps. Match the letter located under
center of Burner Cap with letters located inside the Burner Heads (See
Figs. 4 & 5).
f. Match the letter stamped on the Burner Skirt with the Burner Head and
Burner Cap. Each of the 4 Burner Heads MUST have a Burner Cap
installed to insure proper ignition and gas flame size. Note: The Burner
Electrodes must be located properly in slot of each Burner Head (See
Fig. 4).
Burner
Cap
Use caution when
replacing each
burner cap so the Inner
Locatin(
electrode is not Ring
damaged. Burner
Head 7mm Nut
Driver
Holder
Remove
)rifice_
Fig, 6
3. Convert Oven Burner Orifice for LP/Propane Gas
16,000 BTU*
a. Locate the oven burner spud (See Fig. 7).
b. Using a 1/2" wrench, turn down the adjustable spud, which injects gas
into the oven burner, until snug against the LP/Propane metering pin
(approximately 2-1/2 turns). Do not over tighten.
4. Convert Waist-High Broiler Burner Orifice Flame for
LP/Propane Gas (13,500 BTU*) m
a. Open the oven door.
b. Locate the broiler burner spud and turn down until snug against the LP/
Propane metering pin (approximately 1 to 1-1/2 turns). Do not over
tighten (See Fig.7).
5. Reconnect Gas & Electrical Supply to Range
(complete this step for ALL models):
Leak testing of the appliance shall be conducted according to the Installation
Instructions provided with the Range.
..........................
ii
Waist-High Broil
Burner Orifice/
Self-Clean Models Pin
Oven Burner
Orifice Fig. 7
Checking Manifold Gas Pressure
If it should be necessary to check the manifold gas pressure, remove the
burner and connect a manometer (water gauge) or other pressure device
to the top right front burner orifice. Using a rubber hose with inside diameter
of approximately 1/4," hold tubing down tight over orifice. Turn burner
valve on. For an accurate pressure check, have at least two (2) other
surface burners burning. Be sure the gas supply (inlet) pressure is at least
one inch above specified range manifold pressure. The gas supply
pressure should never be over 14" water column. When properly adjusted
the manifold water column pressure is 10" for LP/Propane gas or 4" for
Natural gas.
Do not use a flame to check for gas leaks.
a. Disconnect the range and its individual shut-off valve from the gas
supply piping system during any pressure testing of that system at
test pressures greater than 14" of water column pressure
(approximately 1/2" psig).
b. The appliance must be isolated from the gas supply piping system
by closing its individual manual shut-off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 14" of water column pressure (approximately 1/2" psig).
"k
To
Surface
Burner
Burner Flame Size _1 5/8" I*--
MainTop
Fig. 9
6. Test to verify if "LOW" setting should be adjusted:
a. Push in & turn control to LITE until burner ignites.
b. Push in & quickly turn knob to LOWEST POSITION.
c. If burner goes out, reset control to OFF.
d. Remove the surface burner control knob.
e. Insert a thin-bladed screwdriver into the hollowvalve stem and engage
the slotted screw inside. Flame size can be increased or decreased with
the turn of the screw. Turn counterclockwise to increase flame size.
Turn clockwise to decrease flame size. (See Figs. 8 & 9).
Adjust flame until you can quickly turn knob from LITE to LOWEST
POSITION without extinguishing the flame. Flame should be as small as
possible without going out.

7. Adjust Air Shutter-Oven Burner :
The air shutter for the oven burner may need adjustment, especially if the
unit has been converted for use with LP/Propane gas. The approximate
flame length of the oven burner is 1 inch (distinct inner blue flame; See Fig.
10).
1" Flame Burner
Baffle
Fig. 10
To determine if the oven burner flame is proper:
a. To access the air shutter you must remove the Warmer Drawer, see
instructions for Steps la, lb & lc.
b. Remove the oven bottom by removing the screws at rear of oven
bottom. Lift up the rear of oven bottom and slide toward back of range
to disengage from front of oven front frame.
c. Remove burner baffle by removing nut located on top of baffle and two
screws from front edge of oven front frame. Lift baffle straight up and
out of the oven.
d. Set the oven to bake at 350°F and observe the flame. If the flame is
yellow in color, increase air shutter opening size. If the flame is a
distinct blue color, but lifting away from the burner; reduce the air
shutter opening size.
e. Turn off oven and allow to cool before adjusting air shutter. To adjust
loosen lock-screw (See Fig. 11), reposition air shutter, and tighten
lock-screw.
Burner
8. Adjust Air Shutter-Broil Burner:
a. Observe the flame to determine if the broiler burner flame is properly
adjusted. Itshould be steadywith approximately 1" blue cones and no
yellow or orange flame tips (See Fig. 12).
b. If adjustment to the air shutter is necessary, locate the broiler burner
air shutter (See Fig. 13), loosen shutter lock screw, and adjust to
obtain optimum flame. This will normally be completely open for LP/
Propane gas. If the flame is yellow in color, increase the air shutter
opening size. If the flame is a distinct blue, but lifting away from the
burner, reduce the air shutter opening size. Tighten the shutter set
screw. '!
Lock Screw _D i
Air Shutter
Fig. 13
Oven
Burner
Tube
Orifice
Hood
9. Replace Warmer Drawer:
a. Pull the bearing glides to the front of the chassis glide (See Fig. 14).
b. Align the glide on each side of the drawer with the glide slots on the
range.
c. Push the drawer into the range until levers "click" (approximately 2").
Pull the drawer open again to seat bearing glides into position. If you
do not hear the levers "click" or the bearing glides do not feel
seated remove the drawer and repeat steps "a" through "c", This
will minimize possible damage to the bearing glides.
®
Locking
Screw
Air Shutter
Orifice Hood
Fig. 11 (Spud)
Retest the burner by repeating step"d" above. When the burner flame
is a distinct blue color burning steady, the air shutter is adjusted
correctly.
Replace burner baffle & oven bottom.
Lower
Baffle i_ Air Shutter
(Removable) ......
j j_ tJ
' Lower Oven Bottom
ii (Removable)
_ Air Shutter
Waist-High Burner
(Self Clean Models)
Fig. 12
Fig. 14
CONVERSION BACKTO NATURAL GAS
If it becomes necessary to convert the range back to natural gas:
a. Disconnect gas & electrical supply from range.
b. Convert pressure regulator (See Step 1).
c. Remove the 4 LP burner orifices using 7mm nutdriver & replace with
the 4 original factory installed natural gas orifices at their original
locations (See Fig. 5 for locations).
d. Convert Oven Burner Orifice for Natural Gas by loosening spud counter-
clockwise (See Step 3; approximately 2-1/2 turns).
e. ConvertWaist-High Broiler Burner Orifice for Natural Gas by loosening
spud counter-clockwise (See Step 4; approximately 1 to 1-1/2 turns).
f. Re-adjust LO (Low) Setting for Surface Burner Valves following
instructions (See Step 6).
g. Readjust Oven & Broil Burner Air Shutters (See steps 7 & 8).
pin 316417505 (0407) 4