KENT RAZOR 17B User manual

Razor 17B - 20B - 20BT
Razor 17B - 20B - 20BT
08812946(3)2003-08
KENT/Euroclean MODELS:
INSTRUCTIONS FOR USE
English
French
Spanish
Por uguese
908 7010 020 - 908 7011 020 - 908 7025 020
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08812946(3)2003-08
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S310087
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S310088
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S310048
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S310049
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08812946(3)2003-08
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S310089
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08812946(3)2003-08
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S310090
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© 2003 Printed in Italy
Kent/Euroclean
14600 21st Avenue North
Plymouth MN 55447-3408
www.kenteuroclean.com
Phone: 800-334-1083
Fax: 866-261-4779
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 1
INTRODUCTION 2
PURPOSE AND CONTENTS OF THIS MANUAL 2
TARGET 2
HOW TO KEEP THIS MANUAL 2
IDENTIFICATION DATA 2
OTHER REFERENCE MANUALS 2
SPARE PARTS AND MAINTENANCE 2
MODIFICATIONS AND IMPROVEMENTS 2
SAFETY - ACCIDENT PREVENTION 2
SYMBOLS 3
GENERAL INSTRUCTIONS 3
UNPACKING 4
MACHINE DESCRIPTION 4
KENT/EUROCLEAN RAZOR 17B - 20B - 20BT AUTOMATIC SCRUBBER OPERATION 4
TECHNICAL DATA 6
DIAGRAMS 7
ELECTRICAL PROTECTIONS 7
ACCESSORIES / OPTIONS 7
USE 8
BATTERY CHECK/SETTING ON A NEW MACHINE 8
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) 8
BEFORE MACHINE START-UP 9
MACHINE START-UP AND STOP 9
MACHINE OPERATION (WASHING/ DRYING) 10
TANK EMPTYING 10
AFTER MACHINE USE 11
MACHINE LONG INACTIVITY 11
FIRST PERIOD OF USE 11
MAINTENANCE 11
SCHEDULED MAINTENANCE TABLE 11
SQUEEGEE CLEANING 12
SQUEEGEE BLADE CHECK (AND REPLACEMENT) 12
BRUSH CLEANING 12
TANK AND SUCTION GRID WITH FLOAT CLEANING 12
DETERGENT FILTER CLEANING 13
BATTERY CHARGE 13
FUSE CHECK/REPLACEMENT 14
SAFETY FUNCTIONS AND TROUBLESHOOTING 14
SAFETY FUNCTIONS 14
TROUBLESHOOTING 14
SCRAPPING 15
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
208812946(3)2003-08
INTRODUCTION
PURPOSE AND CONTENTS OF THIS
MANUAL
The purpose of this manual is to provide the User with
all necessary information to use the machine properly
in a safe and autonomous way. It contains information
about technical characteristics, operation, machine
inactivity, maintenance, spare parts and safety condi-
tions.
Before carrying out any procedure on the machine, the
Operators and Technicians in charge of the maintenan-
ce must read this manual carefully. Contact Kent/Euro-
clean Service Center in case of doubts regarding the
interpretation of the instructions and for any further in-
formation.
TARGET
This manual is intended for the Operator and the Tech-
nicians qualified for the machine maintenance.
HOW TO KEEP THIS MANUAL
The Use and Maintenance Manual must be kept near
the machine, inside an adequate case, far from liquids
and other substances that can cause damage to it.
IDENTIFICATION DATA
The Machine Model and Serial Number are marked
on the plate on the tank and can be read from the
outside. (1, Fig. C).
The machine production year is shown after the Date
Code on the serial plate (A02 means January 2002).
This information is useful when requiring machine re-
placement parts. Use the following table to write down
the machine identification data for any further referen-
ce.
OTHER REFERENCE MANUALS
– Electronic Battery Charger Manual, that is to be
considered as integral part of this manual.
Moreover, the following manuals are available:
– Service Manual (that can be consulted at the
Kent/Euroclean Service Center)
– Spare Part List, supplied with the machine
SPARE PARTS AND MAINTENANCE
All necessary use, maintenance and repair procedures
must be carried out by qualified personnel or by a
Kent/Euroclean Service Center. Only original spare
parts and accessories must be used.
Call Kent/Euroclean for service or to order spare parts
and accessories, specifying the machine Model and
Serial Number.
MODIFICATIONS AND IMPROVEMENTS
Our Company constantly improves its products and re-
serves the right to make changes and improvements at
its discretion without being obliged to apply such bene-
fits to the machines previously sold.
Any modifications and/or accessory adding must be ap-
proved and performed by the Manufacturer.
SAFETY - ACCIDENT PREVENTION
The following symbols indicate potentially dange-
rous situations. Always read carefully this informa-
tion and take the necessary precautions to protect
people and objects.
No accident prevention program is effective without the
total cooperation of the person responsible for the ma-
chine operation. Most of the accidents that may occur
in a factory, while working or transferring, are caused
by the failure to comply with the simplest prudence ru-
les. A careful and prudent user is the best guarantee
against accidents and is the prerequisite to carry out
the prevention program.
MACHINE model.................................................
MACHINE serial number.......................................
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 3
SYMBOLS
GENERAL INSTRUCTIONS
Specific warnings and cautions to inform about poten-
tial damages to people and machine are shown below.
– Disconnect the battery by means of the appropriate
connector before carrying out any maintenance or
repair operation.
– This machine must be used by qualified and autho-
rized personnel only. Children or disabled people
cannot use this machine.
– Keep the battery far from sparks, flames and incan-
descent material. During the normal operation
explosive gases are delivered.
– Do not wear jewels when working near electrical
components.
– Do not work under the lifted machine if it is not
securely fixed.
– Do not operate the machine near dangerous, inflam-
mable and/or explosive powders, liquids or vapors.
– Battery charging produces explosive hydrogen gas.
Keep the tank assembly open during battery
charging and perform the operation only in
well-ventilated areas and far from naked flames.
DANGER!
Indicates a dangerous situation (risk of
death) for the User.
WARNING!
Indicates the risk for people of being in-
jured and for objects of being damaged.
CAUTION!
Indicates a caution or a remark related to
important or useful functions. Take care
of the paragraphs marked by this symbol.
!CONSULTATION
Consult the instruction booklet before
performing a determined operation.
DANGER!
– Carefully read all maintenance/repair instructions
before carrying out any maintenance/repair
procedure.
–Before using the battery charger, be sure that
frequency and voltage values indicated in the
specific Manual correspond to the system
values.
– Take all necessary precautions to prevent hair,
jewels and loose dresses from being caught by the
machine moving and suction parts.
– Do not smoke during battery charging.
– Do not leave the machine unattended without being
sure that the machine cannot move independently.
– Do not use the machine on surfaces with a gradient
greater than the one indicated on the machine.
– Do not wash the machine with pressurized water, or
with corrosive substances.
– Do not use the machine in very dusty areas.
– While using this machine take care not to cause
damage to people.
– Storage temperature must be within 0°C - +40°C.
– The machine working temperature must be within
0°C - +40°C.
– Humidity range should be within 30% and 95%.
– Always protect the machine against the sun, rain and
bad weather, both during operation and inactivity.
– Do not use the machine as a transport vehicle.
– Do not allow the brush to operate while the machine
is stationary to avoid damaging the floor.
– In case of fire, use a powder extinguisher. Do not use
water.
– Do not bump into shelves or scaffoldings, in parti-
cular where there is a risk of falling objects.
– Do not tamper with the machine safety guards; follow
the ordinary maintenance instructions scrupulously.
– Do not remove or modify the plates affixed on the
machine.
– In case of machine malfunctions ensure that these
are not caused by a lack of maintenance. Otherwise,
request assistance from the authorized personnel or
the Service Center.
– If parts must be replaced, require ORIGINAL spare
parts from a Dealer or Authorized Retailer.
– To ensure the machine proper operation and safety
conditions, the authorized personnel or the Service
Center must carry out the Scheduled Maintenance
detailed in the related chapter of this Manual.
– The machine must be disposed of properly, because
of the presence of toxic-harmful materials (battery
acid, oil, etc.), which are subject to standards that
require disposal in special centers (see chapter
“Scrapping”).
WARNING!
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
408812946(3)2003-08
– If the machine is used according to the instructions,
the vibrations do not cause dangerous situations.
The machine vibration level is under 2.5 m/s2.
– Do not leave any object penetrated in the openings.
Do not use the machine in case the openings are
blocked; always keep the openings free from dust,
bast, hairs and any other foreign body which could
reduce the air flow.
– This machine cannot be used on roads or public
streets.
–Payattention to the machine transfers when tempe-
rature is under freezing point. The water in the
recovery tank or in the pipes could freeze and
damage the machine.
– Use the brushes and the pads supplied with the
machine and those specified in the Instruction
Manuals. Using other brushes or pads could reduce
safety.
UNPACKING
To unpack the Machine carefully follow the instructions
on the packing.
When the machine is delivered, check that the packing
and the machine were not damaged during transporta-
tion. If the damage is evident, keep the packing and
have it checked by the Parcel Service that delivered it.
Call the Parcel Service immediately to fill in a request
for a compensation for damages.
Please check that the following items have been sup-
plied with the machine:
1. Technical documents:
– Instructions for Use
– Electronic Battery Charger Manual
– Spare Part List
2. No. 1 lamellar fuse
MACHINE DESCRIPTION
KENT/EUROCLEAN RAZOR 17B - 20B -
20BTAUTOMATIC SCRUBBEROPERATION
The scrubber-dryer is used to clean (washing and
drying) smooth and solid floor, in civil or industrial en-
vironment, under safe operation conditions by a trai-
ned Operator.
The scrubber-dryer cannot be used for fitted carpet
and carpet cleaning.
Agreements
Forward, backward, front, rear, left or right are inten-
ded with reference to the operator’s position with the
operator's hands on the handlebar (2, Fig. C).
Control panels and commands
(See Fig. B)
1. Control panel and commands
2. Charged battery warning light (green)
3. Semi-discharged battery warning light (yellow)
4. Discharged battery warning light (red)
5. Brush rotation switch
6. Suction switch
7. Detergent flow control lever
8. Control panel and commands mounting screws
9. Key switch (*)
10. Drive control levers (*)
11. Drive speed governor (*)
(*) “20BT” versions only
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08812946(3)2003-08 5
Exterior rear overview
(See Fig. C)
1. Serial number plate / technical data
2. Handlebar
3. Handlebar inclination adjusting handles
4. Can holder
5. Tank cover
6. Pivoting rear wheels
7. Front wheels on fixed axis
8. Brush, or pad-holder and pad
9. Brush/pad-holder plate
10. Squeegee
11. Squeegee fastening handwheels to the machine
12. Squeegee balance adjusting handwheel
13. Squeegee front blade
14. Squeegee rear blade
15. Rear blade fastening hook
16. Wing nuts
17. Recovery water drain hose
18. Detergent drain hose
19. Squeegee lifting lever
20. Brush lifting pedal
21. Detergent filter
22. Battery charger plug
23. Battery charger cable
24. Supplied key
25. Battery connection connector
26. Squeegee suction hose
27. Detergent tank marks
28. Detergent tap
Front under cover and tank exterior overview
(See Fig. H)
1. Tank side fastening screw
2. Tank cover (open position)
3. Tank cover seal
4. Compensation hole
5. Recovery water tank
6. Detergent tank
7. Recovery water suction hole
8. Suction grid with automatic closing with float
9. Recovery water draining hole
10. Suction motor
11. Brush motor
12. Electrical component box
13. Batteries
14. Battery caps
15. Battery assembly diagram
16. Electronic battery charger
17. Charged battery warning light
18. Lead (WET) or gel (GEL) battery selector switch
(positioned on the electronic battery charger)
19. Tank assembly
20. Brush/pad-holder plate (Razor 17B version)
21. Brush/pad-holder plate (Razor 20B version)
22. Machine forward movement adjusting knob
23. Machine forward movement speed adjusting knob
24. Brush
25. Pad-holder
26. Pad
27. Counterbalance
28. Box with traction board and fuses of the drive
system (*)
(*) “20BT” versions only
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
608812946(3)2003-08
TECHNICAL DATA
(*) “20BT” versions only
Dimensions Razor 17B Razor 20B - 20BT
Cleaning width 430 mm – 17 in 508 mm – 20 in
Machine length with extended handlebar 1158 mm – 45.6 in 1197 mm – 47.1 in
Machine length with lowered handlebar 1040 mm – 40.9 in 1180 mm – 46.5 in
Machine height with lifted handlebar 1056 mm – 41.6 in
Machine height with lowered handlebar 943 mm – 37.1 in
Machine width without squeegee 508 mm – 20.0 in 519 mm – 20.4 in
Brush diameter 430 mm – 17 in 508 mm – 20 in
Maximum slope 2%
Clean water tank capacity 40 liters – 10.6 gal
Dirty water tank capacity 40 liters – 10.6 gal
Weight without batteries 115,5 kg – 255 lbs 118 kg – 260 lbs (Razor 20B)
126 kg – 278 lbs (Razor 20BT)
Front wheels on fixed axis Ø 170 mm – 6.7 in
Pivoting rear wheels Ø 80 mm – 3.1 in
Suction motor power 500 W
Brush motor power 650 W
Drive motor power (*) 130 W
Brush/Pad Speed 180 RPM
Acoustic pressure level 65 dBA
Standard batteries 2x12V 105 Ah WET
Batteries rated voltage 24 V
Battery compartment size 350x350x300mm – 13.8x13.8x11.8 in
Suction circuit vacuum 1400 mm Water – 55 in Water
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 7
DIAGRAMS
Wiring diagrams, for different optional equipments (see
Fig. I and J);
Legend
CH1 Battery charger
C1 Battery connector
EB1 Electronic board (CFBA430)
EB2 LED board (CFBALED)
EB3 Traction electronic board
ES1 Brush electromagnetic switch
ES2 Vacuum electromagnetic switch
EV1 Water solenoid valve
F1 Brush fuse (50A)
F2 Vacuum fuse (40A)
F3 Water valve & electronic fuse (5A)
F4 Traction fuse (30A)
IS1 Negative insulator
IS2 Positive insulator
K1 Key switch
M1 Brush motor
M2 Vacuum motor
M3 Drive motor
R1 Drive speed governor
SW1 Brush switch
SW2 Vacuum switch
SW3 Traction control micro-switch
SW4 Drive motor micro-switch
Color code
BK Black
BU Blue
BN Brown
GN Green
GY Grey
OG Orange
PK Pink
RD Red
VT Violet
WH White
YE Yellow
ELECTRICAL PROTECTIONS
Fuses
Brush safety fuse (50 A): (1, Fig. G)
Aspirator fuse (40 A): (2, Fig. G)
Solenoid valve fuse (5 A): (3, Fig. G)
Traction fuse (30 A): (8, Fig. G) (*)
Electronic board protection fuse (2A): (9, Fig. G) (*)
(*) “20BT” versions only
Brush motor overload protection electronic system
This system works when the brush motor is overloa-
ded.
Its operation is signaled by the three warning lights
flashing at the same time (2, 3, 4, Fig. B); after a few se-
conds, the brush motor stops.
In order to restart the motor, it is necessary to eliminate
the cause of the overload, which can be:
– the brush is too much pressed on the floor
– the brush is blocked by floor roughness or by a
foreign body
– the brush rotation is slowed down by dirt, ropes or
rags around its rotation shaft
– the friction between brush and floor is excessive
(increase the detergent quantity by means of the
appropriate adjusting lever (7, Fig. B))
Once the overload cause has been eliminated, reset
the system as indicated here below:
– (20B versions) stop the machine by turning switches
(5 and 6, Fig. B) to "0".
– (20BT versions) stop the machine by turning the
ignition key (9, Fig. B) to "0".
After that, the machine can be restarted again, as de-
scribed in the related chapter.
Drive motor overload protection electronic system
(20BT versions only)
This system works when the drive motor is overloaded.
Its operation is signalled by the drive motor stopping.
After a while, the system can be reset by stopping the
machine by turning the ignition key (9, Fig. B) to "0".
After that, the machine can be restarted again, as de-
scribed in the related chapter.
ACCESSORIES / OPTIONS
In addition to the standard components, the machine
can be equipped with the following accessories/op-
tions, according the machine specific use:
1. Gel batteries.
2. Brush of materials different from the standard
ones.
3. Pads of two different materials
4. Squeegee oil-proof blades.
For further information concerning the optional acces-
sories apply to an authorized retailer.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
808812946(3)2003-08
USE
By means of this Manual, the operator must learn the
meaning of these symbols.
Do not cover these plates for any reason, in case of da-
mage replace them immediately.
BATTERY CHECK/SETTING ON A NEW
MACHINE
– The electric components of this machine can be
seriously damaged if batteries are either installed or
connected improperly. Batteries can be installed by
qualified personnel only. Set the machine electronic
board and the integrated battery charger according
to the type of batteries used (lead or gel batteries).
– Check the batteries for damage before installation.
– Disconnect the battery connector or the battery
charger plug.
– Move the batteries with great care.
– Be sure that the battery charger cables are properly
connected to the battery terminals according to their
polarity.
– Install the battery terminal protection caps supplied
with the machine.
The machine needs two 12 V batteries, connected ac-
cording to the diagram (15, Fig. H).
The machine can be set in one of the following modes:
a) With (lead or gel) batteries installed on the
machine and ready to be used.
b) With lead batteries installed on the machine but
without liquid electrolyte.
c) Without battery
According to these conditions, operate as described
below.
a) (Lead or gel) batteries supplied and already
installed on the machine and ready to be used.
1. Check that the batteries are connected to the
machine by means of the connector (25, Fig. C).
2. Start the machine by means of the brush and
suction push-buttons (5 and 6, Fig. B). If the green
warning light (2, Fig. B) turns on, the batteries are
ready to be used. If the warning lights (3 or 4, Fig.
WARNING!
On some points of the machine there are
some decals indicating:
- DANGER
- WARNING
- CAUTION
- CONSULTATION
WARNING!
B) turn on, it is necessary to charge the batteries
(see procedure in chapter "Maintenance")
b) Lead batteries supplied and already installed
on the machine but without liquid electrolyte.
1. Remove the key (24, Fig. C) from its housing and
remove the tank assembly fastening screw (1, Fig.
H).
2. Carefully lift the tank assembly (19, Fig. H) by
means of the manoeuver handle (2, Fig. C).
3. Remove the battery caps (14, Fig. H).
4. Fill up each battery element with sulfuric acid for
batteries (density from 1.27 to 1.29 Kg at 25°C) in
accordance with the instructions specified in the
Battery Use and Maintenance Manual.
The correct quantity of sulfuric acid is indicated in
the Battery Use and Maintenance Manual.
5. To avoid damaging the floor, dry with a cloth both
acid and water on the top of the batteries after
charge.
6. Let the batteries rest for a few minutes and fill in
with sulfuric acid in accordance with the instruc-
tions specified in the Battery Use and Mainte-
nance Manual.
7. Proceed with recharging the batteries (see the
procedure in the Maintenance paragraph).
c) Without batteries
1. Buy appropriate batteries (See paragraph
"Technical Characteristics" and the diagram 15,
Fig. H).
Apply to battery qualified retailers to choose and
install the battery.
2. Install and set the machine batteries (WET or
GEL) and the battery charged according to the
type of battery, as described in the following
paragraph.
BATTERY INSTALLATION AND BATTERY
TYPE SETTING (WET OR GEL)
According to the chosen battery type (lead or gel) per-
form the setting of the electronic board of the machine
and the battery charger, operating as indicated below:
WARNING!
Please pay a strict attention when working
with sulfuric acid, as it is corrosive. If it
comes in contact with the skin or the eyes,
wash abundantly with water and call a
doctor.
Batteries have to be filled up in a properly
ventilated area.
Use protective gloves.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 9
Machine setting
1. Ensure that the Battery connector (25, Fig. C) is
completely disconnected.
2. Remove the key (24, Fig. C) from its housing and
remove the tank assembly fastening screw (1, Fig.
H).
3. Carefully lift the tank assembly (19, Fig. H) by
means of the manoeuver handle (2, Fig. C).
4. The machine setting performed at the factory is for
lead (WET) batteries. If the setting corresponds to
the chosen battery, go to step 8, otherwise
perform the operations at points 5, 6, 7.
5. Unscrew the screws (4, Fig. G) and carefully
remove the electric component box cover (5)
making it slide upwards.
6. Move the micro-switch (6, Fig. G) upwards
(dip-switch) to GEL position.
7. Reinstall the electric component box cover (5, Fig.
G) and screw the screws (4).
Battery charger setting
8. Take the battery charger selector (18, Fig. H) to
WET position for lead battery, or to GEL position
for gel battery.
Battery installation and charge
9. Install the batteries on the machine according to
the diagram (15, Fig. H).
10. Proceed with recharging the batteries (see the
procedure in the paragraph "Maintenance").
BEFORE MACHINE START-UP
Brush or pad-holder installation
1. Lift the brush-holder (9, Fig. C) by means of the
pedal (20, Fig. C).
WARNING!
Do not move the adjacent switch (7, Fig.
G).
NOTE:
Battery charger must be connected to the
batteries for machine to function.
REMARK:
Depending on the type of floor, either a
brush (24, Fig. H) or a pad-holder (25)
with pad (26) can be installed.
To simplify, the following instructions
refer to the brush only.
2. Position the brush (24, Fig. H) under the
brush-holder.
3. Lower the brush-holder (9, Fig. C) by means of the
pedal (20, Fig. C).
4. (20BT versions only): Turn the key (9, Fig. B) to "I"
5. Press the brush push-button for a few seconds (5,
Fig. B) to hook the brush/pad-holder.
Squeegee installation
6. Install the squeegee into place (10, Fig. C) and fix
the handwheels (11), then connect the hose (26)
to the squeegee.
7. Adjust the squeegee by means of the handwheel
(12, Fig. C) so that its rear blade (14, Fig. C) - in
all its length - touches the floor and that the front
blade (13) is slightly detached from the floor.
Adjustments
8. Adjust the handlebar (2, Fig. C) by means of the
handles (3), to reach a comfortable position.
Detergent tank filling up
9. Open the cover (2, Fig. H) of the tanks.
10. Fill the detergent tank (6, Fig. H) with an appro-
priate detergent, depending on the cleaning to be
carried out.
It is possible to check the tank filling up by means
of the marks (27, Fig. C).
Do not fill the detergent tank completely and let
the detergent level a few centimeters from the rim.
Always follow the dilution instructions on container
label of the chemical product used to create the
detergent solution.
The detergent temperature must be under 40°C
(100°F).
MACHINE START-UP AND STOP
Machine start-up
1. Prepare the machine as described in the previous
paragraph.
2. Lower the squeegee (10, Fig. C) by means of the
lever (19).
3. Lower the brush (8, Fig. C) by means of the pedal
(20).
CAUTION!
Use only low-foam and non-flammable
detergent liquids, appropriate to the
use.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
10 08812946(3)2003-08
4. Position the detergent flow adjusting lever (7, Fig.
B) in the most appropriate position, depending on
the type of cleaning to be carried out.
5. Keep a hand on the handlebar (2, Fig. C), start the
machine by means of the brush and suction
push-buttons (5 and 6, Fig. B).
Machine stop
6. Position the brush and suction push-buttons on
"0" (5 and 6, Fig. B).
7. Lift the brush by means of the pedal (20, Fig. C).
8. Lift the squeegee by means of the lever (19, Fig.
C).
9. (20BT versions only): Turn the key (9, Fig. B) to
"0".
MACHINE OPERATION (WASHING/
DRYING)
1. Start the machine as described in the previous
paragraph.
2. Keep both hands on the handlebar (2, Fig. C),
manoeuver the machine and start the floor
washing/drying.
(20BT versions only): By pressing the levers (10, Fig.
B), both clockwise than counterclockwise, the machine
feeds forward; reverse feed is not performed.
Traverse speed can be adjusted by turning the adjuster
(11, Fig. B).
To pull the machine backwards or to perform turns with
a very narrow radius, the traverse control has to be di-
sconnected by releasing the levers (10, Fig. B).
REMARK:
If the green warning light (2, Fig. B)
turns on, the machine is ready to be
used. If the yellow or red warning lights
(3 or 4, Fig. B) turn on, it is necessary to
charge the batteries (see procedure in
chapter "Maintenance").
CAUTION!
To avoid any damage to the floor sur-
face, stop the brush rotation by means
of the switch (5, Fig. B) when the ma-
chine stops in one place.
CAUTION!
Before lifting the brush/pad-holder,
stop its rotation by means of the switch
(5, Fig. B).
Machine traction controls
3. Depending on the floor type, or on the use of the
brush or the pad-holder, the machine front traction
speed and the forward straightaway movement
(without turning on the right or on the left) can
change.
They can be adjusted by means of two knobs (22
and 23, Fig. H) on the brush-holder, proceeding in
the following way:
– The machine moves towards the left by
turning the adjusting knob counter-clockwise
(22, Fig. H); the machine moves towards the
right turning the knob clockwise.
– The machine speed increases by turning the
adjusting knob counter-clockwise (23, Fig.
H); the machine speed decreases turning the
knob clockwise.
TANK EMPTYING
Once the recovery water tank (5, Fig. H) is full, empty it
in the following way.
Recovery water tank emptying
1. Stop the machine by means of the brush and
suction push-buttons (5 and 6, Fig. B).
2. Lift the brush/pad-holder by means of the pedal
(20, Fig. C).
3. Lift the squeegee by means of the lever (19, Fig.
C).
4. Push the machine to the appointed disposal area.
5. Empty the recovery tank by means of the hose
(17, Fig. C). If at the end of the work, rinse the tank
with clean water.
Detergent tank emptying
6. Carry out steps from 1 to 4.
7. Empty the detergent tank by means of the hose
(18, Fig. C). If at the end of the work, rinse the tank
with clean water.
REMARK:
A float automatic closing system (8,
Fig. H) locks the suction system once
the recovery tank (5) is full.
The suction system locking, caused by
the water tank filling up, is signaled by
a sudden increase in the aspirator mo-
tor noise frequency.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 11
AFTER MACHINE USE
At the end of the work, before leaving the machine:
1. Disconnect the brush in the following way:
the brush lifted, push the brush switch (5, Fig. B)
to on position "I"; after a few seconds, put the
switch back to off position "0", releasing the brush.
2. Empty the tanks (5 and 6, Fig. H), following the
instructions in the previous paragraph.
3. Perform the maintenance operations after the
machine use (see chapter "Maintenance").
4. Leave the machine in a dry and clean place, with
brush and squeegee lifted or removed.
MACHINE LONG INACTIVITY
If you foresee that the machine will not be used for
more than 30 days, proceed as follows:
1. Perform the operations described in the previous
chapter "After Machine Use".
2. Disconnect the battery connector (25, Fig. C).
3. Disconnect the positive battery terminal (+)
directly from the battery (+) pole.
FIRST PERIOD OF USE
After the first period of use (first 8 hours) it is necessary
to check that the fixing and connecting elements are
correctly fixed, that the visible parts are integral and
that there areno leaks.
MAINTENANCE
The machine proper and safe operation is guaranteed
by a careful and constant maintenance.
The following table sums up the scheduled maintenan-
ce. The indicated periods can be subjected to varia-
tions according to working conditions. These must be
defined by the person in charge for the maintenance.
All periodic or extraordinary maintenance operations
must be performed by skilled personnel, or by an autho-
rized Service Center.
This Manual contains the Scheduled Maintenance Ta-
ble and describes only the easiest and most common
maintenance procedures.
WARNING!
The operations must be carried out with
the machine off and the battery discon-
nected.
Moreover, read carefully the instruc-
tions in the Safety chapter before per-
forming any maintenance operation.
REMARK:
For other maintenance procedures con-
tained in the Scheduled Maintenance
Table see the specific “Service Manual”
that can be consulted at the Kent/Euro-
clean Service Center.
SCHEDULED MAINTENANCE TABLE
(1): and after the first 8 working hours
(2): contact the Kent/Euroclean Service Center for these maintenance operations
(*): 20BT versions only
Operation Daily, after
machine use Weekly Every six
months Yearly
Squeegee cleaning "
Squeegee blade check (and replacement) "
Brush cleaning "
Tank and suction grid with float cleaning "
Detergent filter cleaning "
Battery charge "
Lead battery (WET) liquid level check "
Nut and screw tightening check "(1)
Brush electric motor carbon brush check or replacement "(2)
Suction electric motor carbon brush check or replacement "(2)
Drive motor brush (or carbon brush) check or replacement (*) "(2)
Grease drive shaft bearings (*) "
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
12 08812946(3)2003-08
SQUEEGEE CLEANING
1. Drive the machine to a level surface.
2. Check the switches (5 and 6, Fig. B) are in the "0"
position.
3. Lower the squeegee (10) by means of the lever
(19, Fig. C).
4. Disconnect the suction hose (26, Fig. C) from the
squeegee.
5. Loosen the handwheels (11, Fig. C) and remove
the squeegee (10).
6. Wash and clean the squeegee; in particular, clean
the compartments (1, Fig. D) and the hole (2) from
dirt and debris. Check that the front (3) and rear
blades (4) are integral and free from cuts and
lacerations; otherwise replace them (see
procedure in the following paragraph).
7. Install in the reverse order of removal.
SQUEEGEE BLADE CHECK (AND
REPLACEMENT)
1. Clean the squeegee (as described in the previous
paragraph).
2. Check that the edges (5, Fig. D) of the front and
rear blades (12) lay down on the same level, along
all their length; otherwise adjust their height as
described below:
– disengage the retainer (6) and loosen the
wing nuts (7) to adjust the rear blade (4); then
tighten the wing nuts and engage the
retainer.
– loosen the nuts (8) to adjust the front blade
(3); then tighten the nuts.
3. Check that the front and rear blades (3 and 4) are
integral and free from cuts and lacerations;
otherwise replace them as described below.
Check that the front corner (9) of the rear blade is
not worn; otherwise, overturn the blade to replace
the worn corner with an integral one. If the other
corners are worn too, replace the blade as
described below:
– To replace (or overturn) the rear blade (4)
disengage the retainer (6), unscrew the wing
nuts (7) and the retaining strip (10). Install in
the reverse order of removal.
REMARK:
The squeegee must be clean and its
blades must be in good conditions in or-
der to get a good drying.
CAUTION!
It is advisable to use protective gloves
when cleaning the squeegee because
there can be cutting debris.
– To replace the front blade (3) remove the nuts
(8) and the retaining strip (11). Install in the
reverse order of removal.
After the blade replacement (or overturning),
adjust their height as described at the
previous step.
4. Reinstall the squeegee assembly (10, Fig. C) in
the correct position and screw down the
handwheels (11).
5. Connect the suction hose (26, Fig. C) to the
squeegee (10).
6. If necessary, adjust the balancing handwheel (12,
Fig. C) of the squeegee.
BRUSH CLEANING
1. Remove the brush, as described in the chapter
"Use".
2. Clean and wash the brush with water and
detergent.
3. Check that the brush bristles are integral and not
excessively worn, otherwise replace the brush.
TANK AND SUCTION GRID WITH FLOAT
CLEANING
1. Push the machine to the appointed disposal area.
2. Check the switches (5 and 6, Fig. B) are in the "0"
position.
3. Lift the cover (2, Fig. H), clean and wash with
clean water the cover (4, Fig. E), the tanks (5 and
6) and the screen (1) of the suction automatic
closing.
Drain the water from the tanks by means of the
hoses (17 and 18, Fig. C).
4. If necessary, release the retainers (2, Fig. E) and
open the screen (1); recover the float (3), clean all
the components and then reinstall them.
5. Check that the tank cover gasket (7) is integral.
If necessary replace the gasket (7) after removing it
from its housing (8). When assembling the new gasket,
install its joint (9) in the (central) area as shown in the
figure.
6. Check that the gasket (7) bearing surface (10) is
integral and adequate for the gasket.
CAUTION!
It is advisable to use protective gloves
when cleaning the brush because there
can be cutting debris.
REMARK:
The gasket (7) creates vacuum in the
tank that is necessary for the suction of
recovery water.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 13
7. Check that the compensation hole (11, Fig. E) is
not obstructed.
8. Close the cover (4, Fig. E).
DETERGENT FILTER CLEANING
1. Rotate and close the detergent tap (5, Fig. F). If
the tap is not fitted on the machine, it’s necessary
empty the tank (6, Fig. H) as described in the
specific paragraph.
2. Drive the machine to a level surface.
3. Check the switches (5 and 6, Fig. B) are in the "0"
position.
4. Operating on the right lower side of the machine,
remove the transparent cover (1, Fig. F) and the
wire gauze (2), clean and reinstall them on the
support (3).
BATTERY CHARGE
REMARK:
The hole (11, Fig. E), allowing to com-
pensate the air in the cover interspaces,
contributes to create vacuum in the
tank.
REMARK:
The wire gauze (2) must be correctly po-
sitioned on the support (3) housing (4).
REMARK:
Charge the batteries when the warning
light (3 or 4, Fig. B) turns on and at the
end of every cleaning.
Keeping the batteries charged makes
their life last longer.
CAUTION!
When the batteries are discharged, re-
charge them as soon as possible, as
that condition makes their life shorter.
Check for battery charge at least once a
week.
1. Drive the machine to a level surface.
2. Remove the key (24, Fig. C) from its housing and
remove the tank assembly fastening screw (1, Fig.
H).
3. Carefully lift the tank assembly (19, Fig. H) by
means of the manoeuver handle (2, Fig. C).
4. For lead batteries only:
– check the correct level of electrolyte inside
the battery; if necessary, top up through the
caps (14, Fig. H).
– leave the caps (14) open for next recharging.
– clean (if necessary) the upper surface of the
battery.
5. Proceed with recharging the battery in the
following way.
Battery charging with battery charger installed on
the machine
1. For lead batteries only:
– check the correct level of electrolyte inside
the battery; if necessary, top up through the
caps (14, Fig. H).
– when the correct level is reached, close the
caps (14) and clean (if necessary) the upper
surface of the battery.
2. Connect the battery charger plug (22, Fig. C) to
the electrical system (the system voltage and
frequency must be compatible with the battery
charger values: see the Battery Charger Manual).
WARNING!
Battery charging produces explosive
hydrogen gas. Charge the batteries
only in well-ventilated areas and far
from naked flames.
Do not smoke during battery charging.
Keep the tank assembly open while re-
charging the battery.
WARNING!
Pay attention during battery recharging
because there can be battery liquid
leaks. The battery liquid is corrosive. If
it comes in contact with the skin or
eyes, rinse thoroughly with water and
consult a physician.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
14 08812946(3)2003-08
3. When the red warning light (4, Fig. B) turns off, the
battery charging is completed.
4. Once the battery charging is completed,
disconnect the battery charger plug (22, Fig. C)
from the electric system and hook it to its housing
on the machine.
5. Carefully lower the tank assembly (19, Fig. H) by
means of the manoeuver handle (2, Fig. C).
6. Remove the key (24, Fig. C) from its housing and
remove the tank assembly fastening screw (1, Fig.
H).
7. Now the machine is ready to be used.
FUSE CHECK/REPLACEMENT
1. Disconnect the battery connector (25, Fig. C ).
2. Drain the water from the tanks (5 and 6, Fig. H) by
means of the hoses (17 and 18, Fig. C).
3. Remove the key (24, Fig. C) from its housing and
remove the tank assembly fastening screw (1, Fig.
H).
4. Carefully lift the tank assembly (19, Fig. H) by
means of the manoeuver handle (2, Fig. C).
5. 20BT versions only: loosen the screws (10, Fig.
G) and remove the cover (11).
6. 20BT versions only: check/replace the fuses:
– traction fuse (30A): (8, Fig. G)
– electronic board protection fuse (2A): (9, Fig.
G).
7. 20BT versions only: loosen the wing nuts (12, Fig.
G) and move to one side the support with the
traction electronic board (13, Fig. G).
8. Unscrew the screws (4, Fig. G) and carefully
remove the electric component box cover (5)
making it slide upwards.
9. Check/replace the fuses:
– Brush safety fuse (50 A): (1, Fig. G)
– Aspirator fuse (40 A): (2, Fig. G)
– Solenoid valve fuse (5 A): (3, Fig. G)
10. Install in the reverse order of removal.
REMARK:
When the battery charger is connected
to the electrical system, all machine
functions are automatically cut off.
When the red warning light (4, Fig. B) on
the control panel turns on, it shows that
the battery charger is charging the bat-
teries.
REMARK:
For further information about the bat-
tery charger operation (16, Fig. H), see
the related Manual.
SAFETY FUNCTIONS AND
TROUBLESHOOTING
SAFETY FUNCTIONS
The red connector (25, Fig. C) can be used in case of
emergency to stop all the machine functions. If neces-
sary, remove the connector by means of the red hand-
le.
TROUBLESHOOTING
(*):20BT versions only
TROUBLE POSSIBLE CAUSE
Motors do not work: no warning
light turns on
Disconnected battery connector (25,
Fig.C)
Completely discharged batteries
The aspirator motor does not
start Burnt fuse
Insufficient dirty water suction
Full recovery tank (5, Fig. H)
Obstructed suction grid (8, Fig. H) or
stuck closed float
Disconnected hose (26, Fig. C) from
the squeegee
Dirty squeegee or worn or damaged
squeegee blades
Incorrectly closed tank cover, or
damaged gasket (7, Fig. E) or
obstructed compensation hole (11,
Fig. E)
Insufficient detergent flux to the
brush
Dirty detergent filter (2, Fig. F)
Dirty tank (6, Fig. H) (obstructed
output hole)
Squeegee-provoked lining
Debris under the squeegee blades
Worn, chipped or torn squeegee
blades
Not handwheel-balanced squeegee
(12, Fig. C)
The traction does not operate
(*)
Disconnected battery connector (25,
Fig. C)
Key (9, Fig. B) positioned to "0"
Speed governor (11, Fig. B) is turned
completely counterclockwise
Blown traction fuse (8, Fig. G)
Electronic board malfunction due to
overload or overheat; wait at least 5
minutes before resetting the system
by turning the key (9, Fig. B)
REMARK:
In case of battery charger malfunction,
contact the Kent/Euroclean Service Cent-
er.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
08812946(3)2003-08 15
For further information consult the Service Manual at
the Kent/Euroclean Service Center.
SCRAPPING
Have the machine scrapped by a qualified dismantler.
Before scrapping the machine, remove the following
components
– Battery
–Brush
–Pad
– Electric motors
– Electronic board
CAUTION!
The removed components must be dis-
posed of properly according to Regula-
tions.
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INSTRUCTION MANUAL FOR USE AND MAINTENANCE
16 08812946(3)2003-08
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