KENTMASTER HCC-2 User manual

REV B: 02/2/18
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL.
HYDRO-CLIPPER HORN SHEAR “HCC-2”
TOOL DATA
MODEL: HCC-2
ASSEMBLY No: 6560000
TYPE: AIR/HYDRAULIC OPERATED
NET WEIGHT: 70 LBS (32 G)
HYDRAULIC PRESSURE: 2000 P.S.I. (138 bar) MAXIMUM
INLET AIR PRESSURE: 90 P.S.I. (6-7) BARS
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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REV B: 02/2/18
OPERATING AND SAFETY INSTRUCTIONS
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.
STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.
DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.
NEVER MA E ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.
NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.
NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.
DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.
DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT
SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WOR STATION MAY EXCEED 80 dB
(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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= Hazards or unsafe practices which could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.
= Important installation, operation or maintenance information.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CAUTION
WARNING
CAUTION
NOTICE

REV B: 02/2/18
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:
 MA E SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.
 WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.
 DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.
TOOL SHOULD ACTIVATE.
 IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR
TOOL TO ACTIVATE.
2. TO PERFORM WOR , HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.
3. POSITION TOOL AND PERFORM CUTTING OPERATION.
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
1. MA E ALL NECESSARY LINE CONNECTIONS TO THE TOOL.
2. AN AIR FILTER-REGULATOR-LUBRICATOR (PART NO. 7200030) MUST BE INSTALLED IN AIR SUPPLY FOR EACH
TOOL.
3. FILL LUBRICATOR WITH ENTMASTER AIR MIST OIL (PART NO. 7903050). SET DRIP RATE ACCORDING TO
INSTRUCTIONS SUPPLIED. TURN ADJUSTMENT ON SIGHT FEED DOME TO INCREASE/DECREASE OIL DELIVERY.
MONITOR THE DEVICE BEING LUBRICATED AND READJUST IF NEEDED.
4. TOOL REQUIRES 90 P.S.I. AIR PRESSURE.
SERVICE
1. EEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.
2. USE ONLY GENUINE ENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE ENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
BLADE REMOVAL AND CLEANING .
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADE FROM TOOL.
ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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WARNING
WARNING

REV B: 02/2/18
Figure 1 MODEL “HCC-2” – MAIN ASSEMBLY
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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REV B: 02/2/18
Heavy duty sha t option:
Use parts 6560081- Sha t, 6560061 and 6560062 (CLEVIS)
Figure 2 BOM FOR MODEL “HCC-2 ”
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
Page 5 o 13

REV B: 02/2/18
HANDLES
6600530: AIR HANDLE
ITEM PART # DESCRIPTION QTY
1 6300770 VALVE PLUG 1
2 6541690 GUARD 1
3 6541720 RETAINER 1
4 6600340 HANDLE 1
5 6600350 BUSHING 1
6 6600360 VALVE STEM 1
7 6600500 LEVER 1
8 7000010 PLUG 2
9 7036510 ELBOW 2
10 7680080 O-RING 1
11 7680140 O-RING 1
12 8241050 SCREW 1
13 8415160 SCREW 1
14 8500150 NUT 1
15 8505160 WASHER 1
16 8620080 PIN 1
17 8890010 SPRING 1
Figure 3 AIR HANDLE
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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REV B: 02/2/18
TUBING DIAGRAM
HCC-2 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN OPTION
Figure 4 HCC-2 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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REV B: 02/2/18
HCC-2 TUBING DIAGRAM WITH ANTI-TIE DOWN OPTION
Figure 5 HCC-2 TUBING DIAGRAM WITH ANTI-TIE DOWN
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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REV B: 02/2/18
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
Page 9 o 13
[ENGLISH]
GENERAL INFORMATION
MODEL
“HCC-2” HYDRO-CLIPPER HORH SHEAR
___________________________________________________________________________
SERVICE CENTERS
KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC.
16 AVONBAN INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE.
WEST TOWN ROAD MONROVIA, CALIFORNIA 91016
AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA
UNITED INGDOM
TELEPHONE: ++ 44- (0) 117- 9235035  TELEPHONE: [phone]
FAX: ++ 44- (0) 117- 9829010 FAX: [phone]

REV B: 02/2/18
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
Page 10 o 13
NOTICE TO EMPLOYER AND PURCHASER OF TOOL
NOTICE TO SAFETY DIRECTOR
You have purchased a powerful tool that, if misused, can cause severe injury and
harm to your employees. You must instruct your employees in the safe and proper
use of this tool and to follow the safety procedures and instructions that have been
supplied by the manufacturer of this tool. Please follow the following instructions.
1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.
Remove and repair any tool that malfunctions.
2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.
3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from
power supply.
4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.
5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.
6. Do not make, or allow others to make, alterations or modifications to this tool.
Replace all lost or illegible labels.
7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.
8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from entmaster, free of charge upon request.
9. Give copies of instructions to: (A) Tool Operators
(B) Maintenance Supervisor
(C) Clean-up Supervisor

REV B: 02/2/18
GENERAL INFORMATION
COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE
HYDRO-CLIPPER HORN SHEAR
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS
TOOL
_____________________________________________________________________________________________________
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.
_____________________________________________________________________________________________________
PLACING INTO SERVICE
_____________________________________________________________________________________________________
= Hazards or unsafe practices which could result in severe personal injury, death or
substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury, product or
property damage.
= Important installation, operation or maintenance information.
Installation, adjustment repair and maintenance of this tool must be made by trained
and qualified personnel.
Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.
(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
Page 11 o 13
WARNING
CAUTION
NOTICE
WARNING
WARNING

REV B: 02/2/18
Kentmaster W rldwide L cati n
Kentmaster Equipment (Aust) PTY.LTD.
Unit 2,24 Central Court
Bro ns Plains Qld. 4118
Australia
Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster do Brasil, Ltda.
Av. Dr. Joao Teodoro No. 805
Bairro De Vila Rezende
13405-240 Piracicaba, SP,
Brazil
Telephone #1: (019) 3 413 3113
Telephone #2: [phone]
Fax: [phone]
[email protected]
Kentmaster (IRL) LTD.
Benamore, Dublin Road.
Roscrea,
CO, Tipperary,
Ireland
Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Equipment (NZ) LTD.
5 Cooper Street
Havelock North
Ne Zealand
Telephone #1: (64) 6 8777 857
Telephone #2: 0800 KENTMASTER
Fax: [phone]
Ne [email protected]
Kentmaster South Africa (PTY) LTD.
Johannesburg - S. Africa
Unit 54 Sunnyrock Park
Sunrock Close, Germiston
South Africa
Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster (UK ) LTD.
Unit 16 Avonbank Ind. Centre
West To n Rd, Avonmouth-Bristol,
BS11 9DE
England
Telephone: [phone]
Fax: [phone]
[email protected]
Kentmaster Mfg. Co., Inc.
1801 South Mountain Ave.
Monrovia, CA, 91016
USA
Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]
Kentmaster Omaha
4417 South 139th Street
Omaha, NE, 68137
USA
Telephone #1: [phone]
Telephone #2: [phone]
Fax: [phone]
[email protected]
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
Page 12 o 13

REV B: 02/2/18
INDEX
OPERATING AND SAFETY INSTRUCTIONS......................................................................................................................................2
OPERATING INSTRUCTIONS..........................................................................................................................................................3
MAINTENANCE...................................................................................................................................................................................3
SERVICE................................................................................................................................................................................................3
HANDLES..............................................................................................................................................................................................6
TUBING DIAGRAM.............................................................................................................................................................................7
HCC-2 TUBING DIAGRAM WITHOUT ANTI-TIE DOWN OPTION..........................................................................................7
HCC-2 TUBING DIAGRAM WITH ANTI-TIE DOWN OPTION...................................................................................................8
NOTICE TO EMPLOYER AND PURCHASER OF TOOL..................................................................................................................10
GENERAL INFORMATION..................................................................................................................................................................11
Kentmaster orldwide Location..............................................................................................................................................................12
INDEX......................................................................................................................................................................................................13
FIGURES - INDEX.................................................................................................................................................................................13
FIGURES - INDEX
Figure 1 MODEL “HCC-2” – MAIN ASSEMBLY..................................................................................................................................4
Figure 2 BOM FOR MODEL “HCC-2”...................................................................................................................................................5
Figure 3 AIR HANDLE.............................................................................................................................................................................6
Figure 4 HCC-2 TUBING DIAGRAM ITHOUT ANTI-TIE DO N..................................................................................................7
Figure 5 HCC-2 TUBING DIAGRAM ITH ANTI-TIE DO N..........................................................................................................8
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
 TELEPHONE: [phone] FAX: [phone]
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