Kenwood KDC-MP442U User manual

This product uses Lead Free solder.
This product complies with the RoHS directive for the European market.
KDC-MP442U/MP6043U
KDC-W5544U/W5644UY
KDC-X493
SERVICE MANUAL © 2009-1 PRINTED IN JAPAN
B53-0697-00 (N)429
CD RECEIVER
Panel assy
KDC-MP442U (A64-4719-02)
Panel assy
KDC-MP6043U (A64-4722-02)
TDF SPARE-PANEL
MAIN UNIT NAME TDF PARTS No. TDF NAME
KDC-MP442U Y33-3060-10 TDF-94DX
KDC-MP6043U Y33-3060-21 TDF-MP6043U
KDC-W5544U Y33-3062-71 TDF-W5544U
KDC-W5644UY Y33-3062-71 TDF-W5544U
KDC-X493 Y33-3060-11 TDF-MP94D
Mounting hardware assy
(J22-0789-03)
Lever
(D10-7049-04) x2
* DC cord
(E30-6428-05)
* Screw set
(N99-1757-15)
* Escutcheon
(B07-xxxx-xx)
* Carrying case
(W01-xxxx-xx)
* Screw (4x16)
(N84-4016-48)
* Remote controller assy (RC-547)
(A70-2085-15)
Battery
(Not supplied)
* Depends on the model. Refer to the parts list.
Panel assy
KDC-W5644UY (A64-4721-02)
Panel assy
KDC-X493 (A64-4718-02)
Panel assy
KDC-W5544U (A64-4720-02)
KDC-MP442U
KDC-W5544U KDC-W5644U
KDC-MP6043U
KDC-X493
* Plastic cabinet assy
(A02-2755-23)
* DC cord
(E30-6671-05)

2
KDC-MP442U/MP6043U /W5544U/W5644UY/X493
BLOCK DIAGRAM
SWITCH UNIT (X16- )
CD MECHA
ELECTRIC UNIT (X34- )
(X92-6360-00)
FRONT-END
A480 or A481
LX BUS
E-VOL
∗PRE OUT
∗PRE OUT
PRE OUT
IC200
∗IC500
IC301
UP
BACK
RESET
IC BU5V
P-CON
ANT-CON
ACC DET
DIMMER
SURGE DET
BU DET
Q32,33
BU5V
Q50-53
ILLUMI+B
A8V
SERVO
Q40-43
SW5V
Q30,31
P. CON
∗ANT CON
∗DIMMER
ACC
BACK UP
∗LINE MUTE
SP OUT (FR)
SP OUT (RL)
SP OUT (FL)
SP OUT (RR)
REMOTE
(SW)
(FRONT)
(REAR)
WIRED
TEL MUTE
USB5V
BU5V
SW MUTE
ILLUMI+B
CN
REMOTE
SW5V
IC2
ED1
J1
J520
S3 S1
75
Q110-113
∗Q114,115
∗Q130
Q92
∗D130
Q93
Q90
IC10
Q520
AM+B
Q480,481
SW
HI-SIDE
SERVO
IC70
∗IC150
+B
4V-PRE
∗Q81-83
DSP5V
IC303
∗J420
∗J1
WH160
Q441,461
DRIVER
MUTE
MUTE
PRE
POWER IC
SYSTEM u-COM
ENCODER
ROTARY
(LED)
KEY ILLUMI KEY
MATRIX
1/2W
Rx2
(with DRIVER)
FL
RESET
SW
PAN
DET
PAN5V
DECODER
RDS
∗J400
SW5V
AM+B
A8V
∗DME1
SERVO IC260
IC302
A4V
D5V
PAN5V
BU5V
A8V
AM+B
SW5V
PAN5V
FDC
BT3.3V BT3.3V
∗IC601
∗Q20-23
PRE+B
DSP5V
460,462
450,451,
Q440,442,
DSP
∗IC240
ILLUMI+B
A8V
PRE+B
DSP5V
∗IC241
MEMORY
SW5V
X92-6320-00
or
X92-6360-00
BU5V
∗A600
MODULE
BLUETOOTH
∗IC600
LPF
BT3.3V
A8V
USB5V
MIC
∗CN1
FDC
R74,
Q5,21
USB CN AUX
J3
USB u-COM
AUTHENTICATION
iPod
LEVEL SHIFT
3.3V
ROM
CORRECTION
5V
∗J4
E2PROM
FST
FM/AM
AUX (ISO IN)
CH (ISO IN)
MD
OFFSET
MPX for RDS
RST
PRE MUTE
MUTE
25
P-IC MUTE
STBY
MUTE DC ERRDC DET
WININ
AC OUT
AC IN
I2CI2C
CD
3
(W/O USB MODEL)
(USB MODEL ONLY)
R520
GND
2
14-SEG 13-DIGIT

3
KDC-MP442U/MP6043U /W5544U/W5644UY/X493
BLOCK DIAGRAM
BU1.5V
BU3.3V
SW3.3V
DPU1
CD PLAYER UNIT (X32-6260-00) BOARD MOTHER
(X34- )
EF
A
C
B
TR COIL
FO COIL
APC
IC2
16.934MHz
CLOCK
IC3
LOADING &
MOTOR
DRIVER
MOTOR
SPINDLE
S2
S1
S3
SLED
MOTOR
DM1
DM2
X3
Q7
RF AMP
SERVO
MP3 DECODER
WMA DECODER
1Mbit SRAM
PROCESSOR
AAC DECODER
+
+
+
+
+
LEVEL
SHIFT
IC5
iPod
IC7
REG
BU3.3 /
AUTHENTICATION
LEVEL
IC6
SHIFT
IC1
u-COM
Q5
SW BU1.5V
IC9
SW3.3V
REG
Q3
SW
CLOCK
9.000MHz
X1
32.768kHz
CLOCK
X2
IC4
INV
Q9
MECHANISM
VREF
12EJE SW
LOS SW
LOE SW
MOTOR
LO/EJ
AGND
TRO
FOO
DMO
FMO
LD
SIGNAL A/B/C/E/F
S.GND
S7.5V
FOO
TRO
DMO
FMO CD DRIVE MUTE
SO
SRAMSTB
SI
BUCK
CCE
CD REQ
MSTOP
BUCK
CCE
REQ
SO
SI
RST
MRST
Lch
Rch
Z DET
MUTE L/R
DGND
DVSS BU1.5V SW1.5V D3.3V
BU5V
PD
VBUS SW
USB+
VBUS OC
USB-
DATA SCD SI
REQ A
MRST
MSTOP
CLK
CD MUTE
REQ M
DATA M
USB D+
USB D-
USB VBUS SW
USB OC
CD LOE LIM SW RVIN1/RVIN2 DVCC3B PON DVSS DVCC3A PWE
CD SO
DSP REQ
CD CLK
CD RST
ZDET IN
CD SRAMSTB
CE
BSIF LRCK
BSIF DATA
BSIF BCK
BSIF GATE
BSIF ST REQ
IPOD SDA
IPOD SCL
AVSS A3.3V LO RO
BSIF ST REQ
BSIF GATE
BSIF DATA
BSIF BCK
BSIF LRCK
G
D
S

4
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
●ELECTRIC UNIT (X34-630x-xx)
Ref. No. Application / Function Operation / Condition / Compatibility
IC10 Audio 8V REF / Power Supply Outputs 1.27V.
IC70 Digital AVR for Panel & USB Switching regulator for USB&VBUS and FDC (5V).
IC150 Power Control SW USB power control switch with over current detection and protection.
IC200 Power IC Amplifies front L/R and rear L/R.
IC241 E2P Memory DSP setting memory.
IC260 Source Selector & E-VOL
Selects analog source & full source volume. Analog source: AM/FM, CH, AUX.
Digital source is selected by CD mecha. (CD/USB)
Speaker-out “DC-offset” detection and protection. (This function consists of
IC260 and IC200)
IC301 System μ-COM Reset Control Outputs Lo (system μ-COM reset) when detection voltage goes below 3.6V.
IC302 System μ-COM System control including power management, panel control, AM/FM/CH/SOC
control, external control and etc.
IC303 Mute Logic Controls logic for muting.
IC500 RDS & RBDS Decoder
Q10~12 Audio 8V AVR During active time, POWER is ON.
Q30,31 SW5V During active time, POWER is ON.
Q32,33 BU5V AVR During active time, POWER is ON.
Q40~43 Servo AVR During active time, POWER is ON.
Q50~53 ILLUMI AVR During active time, POWER is ON.
Q80 Overcurrent Protection When the base goes Hi, 4V preout AVR is OFF.
Q81~83 4V Preout AVR During active time, POWER is ON.
Q90 BU DET SW Detects the backup voltage. If the backup is detected, it is ON.
Q92 ACC DET SW Detects ACC voltage. If ACC is detected, it is ON.
Q93 Surge DET SW Detects over-input voltage. If surge is detected, it is ON.
Q110~113 Power Cntrol Output When the base of Q110 goes Hi, power control output is ON. During active time,
audio source is active.
Q114,115 Power ANT SW During active time, tuner source is active.
Q130 Small Lamp DET SW Detects small lamp. If small lamp is detected, it in ON.
Q440 Preout Mute SW Non-fader Lch
Q441 Preout Mute Driver (Non-fader) When this transistor is ON, mute is active.
Q442 Preout Mute SW Non-fader Rch
Q450 Preout Mute SW Front Lch
Q451 Preout Mute SW Front Rch
Q460 Preout Mute SW Rear Lch
Q461 Preout Mute Driver (F/R) When this transistor is ON, mute is active.
Q462 Preout Mute SW Rear Rch
Q480,481 AM+B SW During active time, AM source is active.
Q520 PAN5V SW When the base goes Lo, PAN5V is ON.
●SWITCH UNIT (X16-6500-10)
Ref. No. Application / Function Operation / Condition / Compatibility
IC2 Remote Controller Remote control receiver.
Q5 PAN5V When the base goes Hi, PAN5V is supplied for IC2.
Q20 Key Scan Timing Adjustment When the base goes Hi, key scan starts.
COMPONENTS DESCRIPTION

5
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
Ref. No. Application / Function Operation / Condition / Compatibility
Q21 PAN5V When the base of Q5 goes Hi, PAN5V is supplied for IC2.
Q22 Grid Reversing Driver When the base goes Hi, GRID1 is ON.
Q23 Grid Reversing Driver When the base goes Hi, GRID2 is ON.
Q24 Grid Reversing Driver When the base goes Hi, GRID3 is ON.
Q51 Left Sub-ILLUMI Controller When the base goes Hi, left sub-illumination is ON.
Q52 Center 3-key ILLUMI Controller When the base goes Hi, center 3-key illuminations are ON.
Q53 Right Sub-ILLUMI Controller When the base goes Hi, right sub-illuminations are ON.
●CD PLAYER UNIT (X32-6260-00)
Ref. No. Application / Function Operation / Condition / Compatibility
IC1 Mechanism μ-COM Controls DSP and peripheral circuit.
USB host controller. (Compliant with Universal Serial Bus Specification Rev2.0)
IC2 Servo DSP with Built-in Audio DAC Built-in MP3·WMA·AAC decoder.
Built-in 1M-bit-SRAM.
IC3 4ch BTL Driver Driver for focusing & tracking coil, driver for sled & spindle motor, and operation
for disc loading & ejection.
IC4 iPod Authentication Connection authentication for iPod.
MFI341S2162: iPhone-compliant.
IC5 3.3V→5.0V Level Shift Converts communication signal from 3.3V to 5.0V.
IC6 5.0V→3.3V Level Shift Converts communication signal from 5.0V to 3.3V.
IC7 BU1.5V / BU3.3V Regulator Power supply for digital back-up.
Power supply for mechanism μ-COM.
IC8 E2PROM Memory for ROM correction.
Countermeasure for software malfunction.
IC9 A3.3V Regulator Power supply for digital, analog and audio line.
Q3 D1.5V Output The output voltage in which the power supply that diverges from the BU1.5V line
is turned on and off is used as D1.5V.
Q5 B.3.3V Output The output voltage in which the power supply that diverges from the BU3.3V line
is turned on and off is used as D3.3V.
Q6 Control signal Inverter Controls Q5.
Q7 APC (Auto Power Control) Laser diode driver.
Q9 Control signal Inverter
Because the detection logic of LOE/LIM_SW is different in the mechanism
μ-COM and the system μ-COM, the logic to the mechanism μ-COM side is
reversed.
D1 Laser Diode Protection Prevents reverse bias which is applied to laser.
Laser destruction prevention.
D2,3 Countermeasure against Static Electricity The potential difference between DGND and AGND is absorbed, and the
malfunction by static electricity is prevented.
COMPONENTS DESCRIPTION

6
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
MICROCOMPUTER’S TERMINAL DESCRIPTION
●SYSTEM μ-COM: IC302 on X34- (ELECTRIC UNIT)
Pin No. Pin Name I/O Application
Truth Value
Table Processing / Operation / Description
1 REMO I External remote control input and panel remote
control input
2 LX REQ M O Communication request to slave unit
3 B SYS DATA O Serial output to Bolero
4 B MECHA DATA I Serial input from Bolero
5 B MECHA CLK I Serial clock input from Bolero
6 BYTE -
7 CNVSS -
8 XCIN - Sub clock 32.768kHz
9 XCOUT - Sub clock 32.768kHz
10 RESET -
11 XOUT - Main clock 12.00MHz
12 VSS -
13 XIN - Main clock 12.00MHz
14 VCC1 -
15 NMI -
16 LX REQ S I Communication request from slave unit
17 RDS CLK I RDS decoder clock input (Terminal for European model)
18 PANEL DET I Panel connector detached/attached detection H: Panel detached, L: Panel attached
19 PON AM I/O AM power supply control AM operated: H, AM not operated: Hi-Z
20 TUN IFC OUT I Front-end IFC-OUT input H: Station found, L: No station
21 RDS AFS M I/O Noise detection time constant SW (Terminal for European model)
22 RDS QUAL I/O RDS decoder qualification input (Terminal for European model)
23 RDS DATA I RDS decoder data input (Terminal for European model)
24 V SYNC - Not used Output L fixed
25 NC - Not used Output L fixed
26 PWIC BEEP O Beep output 2kHz/1kHz (Model with Bluetooth)
27 TUN SCL I/O Front-end I2C clock input/output MAX 400kHz
28 TUN SDA I/O Front-end I2C data input/output
29 VFD DATA I/O VFD data input/output
30 ROTARY CW I VOL key detection (Clockwise) Detects pulse width
TDF: 15-pulse/360°, 2-click/1-pulse
31 VFD CLK O VFD clock output 125kHz
32 VFD RST O VFD reset
H: Reset released, L: Reset
Momentary power-down or panel detached
or 11 minutes after ACC OFF: L
33 BT SYS DATA O Data output to Bluetooth
34 BT BT DATA I Data input from Bluetooth
35,36 NC - Not used Output L fixed
37 PON D5V I/O SW-REG control H: ON, Hi-Z: OFF
38 NC - Not used Output L fixed
39 ROMCOR DET I E2PROM writing request H: Writing
40 PDN O Simple DSP power down H: ON, L: OFF
41 DFZ MUTE I Mute request from simple DSP L: Mute request

7
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
Pin No. Pin Name I/O Application
Truth Value
Table Processing / Operation / Description
42 ROTARY CCW I VOL key detection (Counterclockwise) Detects pulse width
TDF: 15-pulse/360°, 2-click/1-pulse
43 NC - Not used Output L fixed
44 VFD CS O VFD control request H: Possible to transfer VFD data
45 BT RST O Bluetooth module reset L: Normal, H: Bluetooth reset
46 VFD INT I VFD-INT input
47 NC - Not used Output L fixed
48 PON PANEL I/O Panel 5V power supply control
ON (For 11 minutes after ACC OFF): L
Momentary power-down or panel detached
or 11 minutes after ACC OFF: Hi-Z
49 PON O Power supply control H: Power supply ON, L: Power supply OFF
50 CD DISC12 SW I 12cm disc detection
51 CD LOS SW I CD loading detection
52 MECHA STOP O SOC (System On Chip) stop H: Normal, L: SOC stopped
52 CD PON O CD mechanism power supply control H: ON, L: OFF
53 CD MUTE I CD Mute request L: Mute request, H: Normal
54 S MECHA REQ ICommunication request from mechanism to system
μ-COM
55 MECHA RST O SOC (System On Chip) reset H: Normal, L: Reset
56 SRAMSTBY O Decoder SRAM standby control H: SRAM standby
56 NC - Not used Output L fixed
57 CD LOE LIM
SW I CD detection (Chucking SW) H: Loading completed, L: No disc
58 S SYS REQ O Communication request from system μ-COM to
mechanism
58 MDSP CE O Mechanism chip enable
59 PON ILL O Key illumination power supply control H: Power supply ON, L: Power supply OFF
60 VCC2 -
61 DRV MUTE O CD motor driver mute output
62 VSS -
63 TYPE 1 I Destination SW
64 TYPE 2 I Destination SW
65 NC - Not used Output L fixed
66 CD LOEJ I/O CD motor control qRefer to the truth value table
67 CD MOTOR O CD motor control qRefer to the truth value table
68~70 NC - Not used Output L fixed
71 ILLUMI DET I Dimmer illumination detection L: ON, H: OFF
72 ACC DET I ACC power supply detection ACC found: L, No ACC: H
73 BU DET I Momentary power-down detection BU found: L, Momentary power down: H
74 ANT CON O Power antenna control Tuner ON: H
75 PCON O External power amplifier control
76 PWIC SVR O Power IC SVR discharge circuit control H: ON, L: OFF
77 PWIC MUTE O Power IC mute control
78 PWIC STBY O Power IC standby control
79 LINE MUTE I Line mute detection TEL mute: Below 1V, NAVI mute: Over 2.5V
MICROCOMPUTER’S TERMINAL DESCRIPTION

8
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
Pin No. Pin Name I/O Application
Truth Value
Table Processing / Operation / Description
80 ST DC DET I Wrong connection detection
81 E2P SDA I/O E2PROM I2C data input/output
82 E2P SCL I/O E2PROM I2C clock input/output
83 DC DET I DC offset detection
84 MUTE AFS I/O AFS mute L: Mute ON, Hi-Z: Mute OFF
85 MUTE 0 O E-VOL Front mute L: ON, H: OFF
86 MUTE 1 O E-VOL Rear mute L: ON, H: OFF
87 MUTE 2 O E-VOL Sub Woofer mute L: ON, H: OFF
88 MUTE PRE FR O PRE-OUT mute Front/Rear
Lo when mute is Lo (CD played).
Momentary power-down: L
H fixed only when Dual Zone is ON.
89 MUTE PRE SW OPRE-OUT mute SW (Sub Woofer)
* For both PRE-OUT Rear selected and SW selected.
L: Mute, H: Mute OFF
Lo when mute is Lo (CD played).
Momentary power-down: L
90 RDS NOISE I FM noise detection (Terminal for European model)
91 TUN SMETER I S-meter input
92 LX MUTE I Mute request from slave unit H: Mute ON, L: Mute OFF
93 LX CON O Start-up request to slave unit H: Slave unit ON , L: Slave unit OFF
94 AVSS -
95 LX RST O Forced reset to slave unit H: Reset, L: Normal
96 VREF -
97 AVCC -
98 LX DATA S I Data from slave unit
99 LX DATA M O Data to slave unit
100 LX CLK I/O LX-BUS clock
MICROCOMPUTER’S TERMINAL DESCRIPTION
• Truth value table
qCD motor control
CD motor CD loading/eject
Stop L L
Load H L
Eject H H
Brake H Hi-z

9
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
TEST MODE
■Display description
Key Description of display Description
÷÷÷÷÷÷÷
A symbol “■” in the key column indicates that the key should be pressed and held for 1 second or longer.
■Key layout
FM+
TI/AUTO
PLAY/PAUSE
←RESET
AM–
AUD uu
tt
■How to enter the test mode
Procedure Note
Reset while [SEARCH] and [SRC] keys are being pressed. While “– – – –” is displayed, power can be turned ON.
All lamps blink when it is detected that the sub-clock resonator is disconnected.
When having started up in the test mode, change the LINE MUTE inhibition time from 10 seconds to 1 second.
When operating in the test mode, even if a DC offset error occurs, detection information is not written in the E2PROM.
When operating in the test mode, CD mechanism error log information clear mode, and DC offset error detection information
clear mode, do not perform DEMO mode operations.
Also, do not display DEMO ON/OFF option items in the MENU in STANDBY source in the above modes.
In the test mode the forced disc ejection is prohibited to shorten the period of activation during the test mode transition opera-
tion.
■How to clear the test mode
Procedure Note
Reset, momentary power down, ACC OFF, POWER OFF, Panel detached. Clearing the test mode
■Test mode default condition
Description Default values
Source STANDBY
Display Display lights are all turned on.
Volume -10dB (“30” is displayed.)
Bass Boost OFF
CRSC OFF regardless of having/not having the switching function.
AUX ON1

10
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
Description Default values
System Q/dB EQ NATURAL (FLAT)
Simple DSP STANDBY (FLAT)
Simple DSP BYPASS (Set up the path that does not go through the DSP)
Beep Goes on (i.e., beeps) when the key is pressed briefly
Preout Rear
■Test mode specification in Standby source
Key Description of display Description
Common All lights ON. ÷÷÷÷÷÷÷
All lights ON.
* Red dot lines also go ON.
FM ROM correction
version display
System μ-com Mecha μ-com
S:R0001M:R0001Figures are ROM correction version number.
S:ERR M:ERR In the case when E2PROM is not installed.
S:R––––M:R––––In the case when correnction data is not yet written.
S:R
∗∗∗∗
M:R ∗∗∗∗In the case when the correction data is incompatible
(Version of data is incompatible)
Audio data
initialization AUDIO INIT AUDIO setting value is re-set to the test mode default value.
Forced Power
OFF information
display
POF F – – – No forced power OFF
POF F PNL Forced power OFF by communication error between
system μ-com and panel.
■ While the forced power OFF data is displayed, press and
hold for 2 seconds to clear the data.
AUD
Information display
iPod authentica-
tion IC installation
status display
iPod: iPod authentication IC installation condition display.
Blank: Checking if the IC is installed
OK: IC is being installed, NG: IC is not yet installed
(Press the key while the display is what is shown in the left
column to return to the normal display)
iPod:OK
iPod:NG
CD information
display mode
ON/OFF
Move to CD information display mode (sub-mode) * Refer to “CD information display mode” for the contents
and operation of the display.
■ Clear entire CD information While in CD information display mode, press and hold for
2 seconds or longer to clear all CD information.
SEARCH FNC operation Multi-function operation (Normal operation)
FAV
Version & service
information
display
Move to Version and service information display
(Sub-mode)
* Refer to “Version and service information display” for the
contents and operation of the display.
TEST MODE

11
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
• Version and service information display (Sub-mode)
* When “Version and service information display” is selected, “Destination terminal condition display” will be opened as default
display.
Key Description of display Description
FM
(forward)
↑
↓
AM
(reverse)
Destination
terminal
condition
indication
T Y P E 2:1 T Y P E 1:1
“TYPE” indicates system μ-com (IC302) destination,
and shows real-time condition of the destination
terminal.
Development
ID condition
indication
C0857WE2 –3.00Development ID – Version (system μ-com: IC302)
Serial No.
display SNO 00000000Serial No. is displayed (8 digits)
Power ON
time display
PONT I M 0HX X 00~50 is displayed for “XX”. When less than 1 hour,
displayed by increments of 10 minutes.
PONT IM XXXXX
00001~10922 is displayed for “XXXXX”.
MAX 10922 (hours)
■
FAV When Power ON time is displayed, press and hold for 2
seconds or longer to clear Power ON time.
Disc opera-
tion time dis-
play
CDT I M 0HX X 00~50 is displayed for “XX”. When less than 1 hour,
displayed by increments of 10 minutes.
CDT IM XXXXX
00001~10922 is displayed for “XXXXX”.
MAX 10922 (hours)
■
FAV
While the disc operation time is displayed, press and
hold for 2 seconds or longer to clear the disc operation
time. (Cleared only for displayed media.)
Disc EJECT
times display
EJECNT XXXXXDisc EJECT times display. MAX 65535 (times)
■
FAV While disc EJECT times is displayed, press and hold for
2 seconds or longer to clear disc EJECT times.
Panel open/
close times
display
PNCNT XXXXXPANEL open/close times display. MAX 65535 (times)
■
FAV
Press the key for more than 2 seconds while the PANEL
open/close count is displayed and PANEL open/close
count is cleared.
TEST MODE

12
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
• CD information display mode (Sub-mode)
Key Description of display Description
FM
(forward)
↑
↓
AM
(reverse)
/ CD mecha-
nism error
log display
MECHA E RR 1 :X X
Mechanism error log 1 (Latest)
XX: Error number. “– –” is displayed in case there is no
error.
MECHA E RR 2 :X X
Mechanism error log 2 (Latest)
XX: Error number. “– –” is displayed in case there is no
error.
MECHA E RR 3 :X X
Mechanism error log 3 (Latest)
XX: Error number. “– –” is displayed in case there is no
error.
/
CD Load
error
information
display
LOAD ERR1 :XX
Load error switch 1
XX: Number of errors. “– –” is displayed in case there is
no error.
LOAD ERR2 :XX
Load error switch 2
XX: Number of errors. “– –” is displayed in case there is
no error.
/
CD Ejec-
tion error
information
display
EJECT ERR1 :XX
Ejection error switch 1
XX: Number of errors. “– –” is displayed in case there is
no error.
EJECT ERR2 :XX
Ejection error switch 2
XX: Number of errors. “– –” is displayed in case there is
no error.
EJECT ERR3 :XX
Ejection error switch 3
XX: Number of errors. “– –” is displayed in case there is
no error.
EJECT ERR4 :XX
Ejection error switch 4
XX: Number of errors. “– –” is displayed in case there is
no error.
/
CD time
code error
count data
display
(Missing
counts)
CNT LOSE CD time code error count data (Missing counts) mode
display.
CDDA :X X
Number of CD-DA count errors
XX: Number of errors. “– –” is displayed in case there is
no error.
CDROM :XX
CD-ROM (Compressed file) number of count errors
XX: Number of errors. “– –” is displayed in case there is
no error.
/
CD time
code error
count data
display
(count not
updated)
CNT STAY CD time code error count data (count not updated)
mode display.
CDDA :X X
Number of CD-DA count errors
XX: Number of errors. “– –” is displayed in case there is
no error.
CDROM :XX
CD-ROM (Compressed file) number of count errors
XX: Number of errors. “– –” is displayed in case there is
no error.
TEST MODE

13
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■Test mode specifications in TUNER source
Error is found in front-end (A1), etc. if indications below is displayed while in tuner source.
Status Display Description
Front-end (A48x) E2PROM data
error TNE2P NG Front-end (A48x) E2PROM is still the default
(unspecified) value.
Front-end (A48x) communication
error
TNCON NG
Communication with front-end (A48x) is not
possible.
Destination mismatch TNTYP NG When destination is mismatch between front-end
(A48x) E2PROM and the product.
• TUNER preset operation
Key Display Description
■
FAV Preset function F M # 9 8.3 A :4 Change to 98.3MHz.
• K3I forced switching
Every time when [FAV] key is pressed in tuner FM source, switched in the following order: AUTO →Forced WIDE →Forced
MIDDLE →Forced NARROW →AUTO. Default status is AUTO, and displayed as shown below.
Key Display Description
FAV K3I Forced switching
FM1 9 8.1 A : AUTO
FM1 9 8 .1W :Forced WIDE
FM1 9 8.1M : Forced MIDDLE
F M 1 9 8.1 N : Forced NARROW
• RDS automatic measurement (Only models with RDS)
Add this measurement instead of the visual inspection of PS display that has been used in the production line.
Status Display Description
PS data reception FM1 RDS T ES T:
When the display is what is shown in the left col-
umn, forcibly turn off.
P-CON returns when the power is turned off/on
(POWER OFF/ON).
TEST MODE

14
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
• FST adjustment mode
Perform FST soft-mute adjustment.
Key Note
■ To enter into FST adjustment mode (Press and hold the key for 1 second)
In FM, the frequency changes to 98.3MHz
Operations in the FST adjustment mode are as follows:
Key Display Description
FM
(UP)
↑
↓
AM
(DOWN)
/ Soft-mute
adjustment SMD – F 0 ↔7
Seek Stop Level
adjustment (Auto) ATN V 0.00 (V) ↔5.00 (V). Normal (Local OFF)
Seek Stop Level
adjustment (Auto) ATL V 0.00 (V) ↔5.00 (V). Normal (Local ON)
/ Seek Stop Level
adjustment (Manual) MNN V 0.00 (V) ↔5.00 (V). Normal (Local OFF)
/ Seek Stop Level
adjustment (Manual) MN L V 0.00 (V) ↔5.00 (V). Normal (Local ON)
■ Adjustment value
memory EP WR I TE
Displays the data that has been written in the
E2PROM when pressing the key for 2 seconds or
longer.
Mode clear F M 1 9 8.3 A :4 Clear the FST adjustment mode. (Returns to
normal display and the test mode is retained.)
Switch Local Seek ON or OFF by briefly pressing [TI/AUTO] key when the Local Seek ON/OFF switching is allowed in the band.
After completing the FST adjustment, if you wish to clear the test mode, you can do this using the reset button.
TEST MODE

15
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■Test mode specifications in CD source
Display mode default: P-Time
• Procedure in CD-DA media (KTD-02A)
Key Display Description
Track up procedure
Every time pressed, jumps to the track shown below.
No.9 →No.15 →No.10 →No.11 →No.12 →No.13 →No.22
→No.14 →No.9 (recursive)
But in case the disc has 8 tracks or less, playback starts with
track No.1. (For both CD-DA and compressed file discs)
Track down procedure Goes down by 1 track from the currently played track.
FAV
Jump operation and
Mechanism version
display
Jump operation and Mechanism version
display (Sub-mode)
* Refer to “Jump operation and Mechanism version display” for
contents and operation of the display.
TI/AUTO Jump operation
Jump operation
* Toggling of jumping between tracks No. 9
and No. 22 (No.9 ↔No.22)
Jump to No. 9 when the track of No. 22 is being played back.
Jump to No. 22 when the track of No. 9 is being played back.
• Jump operation and Mechanism version display (Sub-mode)
* When operating the jump operation of the track while the mechanism information in this sub-mode, the track number is dis-
played for the specific period of time (prior to any other information) and then the mechanism information is displayed again.
Key Display Description
FM Jump operation
This operation is operational only in the “Jump
operation and Mechanism version display” during
CD source.
Jump to No. 28. (Scratch 0.7mm for MUSIC line vibration
testing)
AM Jump operation
This operation is operational only in the “Jump
operation and Mechanism version display” during
CD source.
Jump to No. 14. (Disc whose surface is not perfectly flat:
TCD-731RA Tr14)
FAV
Information display
Mechanism μ-com
version
9B30:
Display of Mechanism model name and Mechanism ver-
sion (Pressing the key while the indication in the left cell
is shown is to change to the mechanism servo version
display.)
Information display
Mechanism servo
version
SERV:
Mechanism servo table version display (Pressing the key
while the indication in the left cell is shown is to change
to the mechanism boot program version display.)
Information display
Mechanism boot
program version
BOOT:
Mechanism boot program version display (Pressing the
key while the indication in the left cell is shown is to
change to the normal display.)
TI/AUTO Jump operation
This operation is operational only in the “Jump
operation and Mechanism version display” during
CD source.
Jump to No.15.
Set the volume value to 25. (For 20Hz 0dB DC protection
error operation FCT checking)
• Operations with the compressed media
Key Display Description
File format display (MP3) MP 3
Display file format just before the start of file play
back.
File format display (WMA) WM A
File format display (AAC) AAC
TEST MODE

16
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■Audio-related test mode
Procedure Note
■
TI/AUTO
Enter the audio adjustment mode.
When DUAL ZONE is ON: DUAL ZONE→FADER→BALANCE→BASS→MID→TRE→R-VOLUME→B.BOOST→
USER→HPF-F→HPF-R→V-OFFSET
When DUAL ZONE is OFF: DUAL ZONE→FADER→BALANCE→BASS→MID→TRE→SUB-W→B.BOOST→
USER→HPF-F→HPF-R→LPF-SW→V-OFFSET
About audio adjustment items (include both Audio Function Mode and Audio Setup Mode)
Procedure Item Procedure Description
For item
forwarding
procedure,
press [AUD]
key and
[FM] key
Dual Zone [VOL] knob and [ / ] key Adjust to 2 steps of OFF ↔ON. (Default value: OFF)
Fader [VOL] knob and [ / ] key Adjust to 3 steps of R15 ↔0 ↔F15. (Default value: 0)
Balance [VOL] knob and [ / ] key Adjust to 3 steps of L15 ↔0 ↔R15. (Default value: 0)
R-VOLUME [VOL] knob and [ / ] key Adjust to 2 steps of 0 ↔35. (Default value: 35)
Bass Level [VOL] knob and [ / ] key Adjust to 3 steps of -8 ↔0 ↔+8. (Default value 0)
Middle Level [VOL] knob and [ / ] key Adjust to 3 steps of -8 ↔0 ↔+8. (Default value 0)
Treble Level [VOL] knob and [ / ] key Adjust to 3 steps of -8 ↔0 ↔+8. (Default value 0)
HPF Front [VOL] knob and [ / ] key Adjust to 2 steps of Through ↔180Hz.
(Default value: Through)
HPF Rear [VOL] knob and [ / ] key Adjust to 2 steps of Through ↔180Hz.
(Default value: Through)
LPF Subwoofer [VOL] knob and [ / ] key Adjust to 2 steps of 60Hz ↔Through.
(Default value: Through)
LPF Subwoofer Phase [VOL] knob and [ / ] key Adjust to 2 steps of Normal ↔Reverse.
(Default value: Normal)
Volume Offset [VOL] knob and [ / ] key Adjust to 2 steps of -8 ↔0. (Default value 0)
Bass BOOST [VOL] knob and [ / ] key Adjust to 2 steps of OFF ↔ON. (Default value OFF)
■[ATT] key operation
Procedure Note
Press [ ] key briefly in the Tuner source. ATT OFF/ON
TEST MODE

17
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■MENU-related test mode
* In the TUNER source, run the unit in the normal operation (PRESET call operation) mode.
Procedure Note
Press [SEARCH] key briefly (Unit itself)
Press [DNPP/SBF] key and [DIRECT] key briefly (Remote controller) Continuous forwarding by remote control is prohibited
■Backup current measurement
Procedure Note
While ACC OFF (Back Up ON), Reset MUTE terminal is OFF after 2 seconds, not after 15 seconds.
(During this time, the CD mechanism does not function.)
■Switching of Preout
Procedure Note
Press and hold [TI/AUTO] key in the Standby source Switching PREOUT
■Clearing of CD mechanism information, Service information, DC offset error information, and FAVOR-
ITE registration information. (Clear the data recorded in FLASH MEMORY of E2PROM)
Status Display Description
Resetting while [TI/AUTO] + [FAV] is be-
ing pressed
CD O At normal termination
CD X At abnormal termination
While “– – – –” is displayed, power can be ON. This mode is cancelled by resetting. (The last screen will not be retained.)
Data to be cleared is shown below.
Information to be cleared Details of information Data recorded in
CD mechanism informa-
tion
CD mechanism error log display E2PROM
Displays CD loading error data E2PROM
Displays CD EJECT error data E2PROM
Displays CD time code count error data (missing count) E2PROM
Displays CD time code count error data (count not updated) E2PROM
Service Information
Power ON time display E2PROM
CD operation time display E2PROM
CD EJECT times display E2PROM
PANEL open/close times display E2PROM
Forced Power OFF information display E2PROM
DC offset error informa-
tion
DC offset error 1 display (Provides information on whether there is an improper
connection or another error) E2PROM
DC offset error 2 display (Provides information on the number of capacitor leaks) E2PROM
FAVORITE registration
information
FAVORITE registration information (Registration list)
* Total 10 items E2PROM
TEST MODE

18
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■Clearing DC offset error detection data (E2PROM data clearing)
Procedure Note
Resetting while [PLAY/PAUSE] + [FAV] is being pressed Entering DC offset error display mode.
While “----” is displayed, power can be ON.
Even if the DC offset error detection is running, it shall be possible to move to this condition.
This mode is cleared when the unit is reset. (The last status is not held)
Procedure Display Description
Initial display
DC ERR When DC offset error is detected (when either one of capacitors is
leaking, or an improper connection or another error is detected)
DC OK When DC offset error is not detected (when none of capacitors leak,
no improper connection or other error is detected)
SEARCH
DC1 ERR When improper connection or other DC offset errors are detected.
DC1 OK When improper connection or other DC offset errors are not detected.
■
SEARCH DC1 OK When detecting improper connection or other DC offset errors, clears
detection data. (Clear E2PROM)
FAV DC2 4 When detecting capacitor leak, provides information on the number of
capacitor leaks. (0~4)
■
FAV DC2 0 When detecting capacitor leak, clears the number of capacitor leaks.
(Clear E2PROM)
This mode is cancelled by resetting. (The last screen will not be retained.)
■FM/AM channel space switching (Only for models of destination “K” and “M”)
Procedure Note
While Power OFF, press and hold [TI/AUTO] key and [SEARCH] key,
and press [SRC] key to Power ON
FM200kHz/AM10kHz ↔FM50kHz/AM9kHz
FM50kHz/AM10kHz ↔FM200kHz/AM10kHz
■Security
• Method to clear the security code
Procedure Display Description
Press and hold [ ] key for 3 seconds
while [TI/AUTO] key is being pressed CODE –––– Carry out the procedure while “– – – –” is being displayed.
CODE “– – – –” disappears.
Press the remote control key 5 twice to
display “K” and then press [ ] key. COD E K
Press the remote control key 2 three times
to display “C” and then press [ ] key. CODE KC
Press the remote control key 2 once to
display “A” and then press [ ] key. CODE KCA
Press the remote control key 7 twice to
display “R” and then press [ ] key. CODE KCAR
APPROVED Security cancelled. (If wrong character is
input, code request mode is displayed.)
TEST MODE

19
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
■ROM data transfer
* This function is shown in the MENU only when the source is STANDBY and thus in reality it is operational only in the case of
STANDBY source.
Procedure Display Description
While pressing and holding
[SEARCH] key and [SRC]
keys, reset-start
All lights ON.
Press [SEARCH] key (MENU) ROM READ MENU mode
Press [ ] key or [ ] key
ROM READ Front-end (A48x) →Mother unit (X34-). Data transfer
processing.
ROM WR I T E Mother unit (X34-) →Front-end (A48x). Data transfer
processing.
(In the above ROM READ
status), ■[ ] key
(2 seconds)
ROM READ Front-end (A48x) →Mother unit (X34-). ROM data is be-
ing transferred.
ROM READ OK Front-end (A48x) →Mother unit (X34-).
ROM correction transfer, security and other data is OK.
ROM READ OK 2 Front-end (A48x) →Mother unit (X34-).
Transfer of security and other data is OK.
ROM R E A D NG Front-end (A48x) →Mother unit (X34-). ROM data trans-
fer is NG.
(In the above ROM WRT
status), ■[ ] key
(2 seconds)
ROM WR I T E Mother unit (X34-) →Front -end (A48x). ROM data is be-
ing transferred.
ROM WR I T E OK Mother unit (X34-) →Front-end (A48x).
ROM correction, security and other data transfer is OK.
ROM WR I T E OK 1 Mother unit (X34-) →Front-end (A48x).
ROM correction data transfer is OK.
ROM WR I T E OK 2 Mother unit (X34-) →Front-end (A48x).
Transfer of security and other data is OK.
ROM WR I T E NG Mother unit (X34-) →Front-end (A48x). ROM data trans-
fer is NG
(In every status of ROM data
transfer processing), press
[SEARCH] key
Clear from ROM correction data transfer processing
This function is used, in case of front-end (A48x) failure, to transfer E2PROM data (ROM correction, security and other data)
inside of the front-end (A48x) to E2PROM (IC300) of the data saving mother unit (X34-), and this function is also used, after
the replacement of the front-end (A48x), to transfer the data that have been saved in the E2PROM (IC300) of the data saving
mother unit (X34-) to the new front-end (A48x).
Refer to the following “ROM Data Transfer Process” pages for the details of security and other data”.
TEST MODE

20
KDC-MP442U/MP6043U
/W5544U/W5644UY/X493
ROM DATA TRANSFER PROCESSES
When replacing front-end (A48x) of mother unit (X34-), or
when adding or replacing ROM correction (program cor-
rection with ROM IC (IC300)), the following activities are
required.
■Overview
When replacing front-end (A48x) in the model where
ROM correction and security data have been written into
E2PROM, included in the front-end (A48x) pack, the transfer
function of the E2PROM data itself in the replaced front-end
(A48x) is required.
This function in the above system configuration is used to
allow for complete replacement of the front-end at any ser-
vice center.
■Overview of specifications
Procedures for replacement are as follows: To install the
E2PROM (IC300) BR24L04FV-W to the mother unit (X34-),
and replace front-end (A48x) with new front-end after copy-
ing the data in the E2PROM (IC300) (such as ROM cor-
rection data and other data) in the front-end (A48x) to the
mother unit (X34-) by operating the system, and then copy
the data (such as ROM correction data and other data) into
the mother unit to the E2PROM of the front-end (A48x), op-
erating the main body.
Tuner adjustment data was inserted during the tuner pack
manufacturing, and data will not be transferred because
front-end (A48x) is built-in.
In addition, tuner adjustment data for new front-end (A48x)
is supplied as a service part in which data was inserted.
■Data to be copied
• ROM correction data
• Other data
Security data
DEMO MODE ON/OFF status
POWER ON time (For maintenance)
Playback time (For maintenance)
EJECT count (For maintenance)
Panel open/close count (For maintenance)
CD I2C status (For maintenance)
CD offset error code (For maintenance)
CD sound skips count (For maintenance)
CD time code not updated count (For maintenance)
CD load switch errors count (For maintenance)
CD ejection errors count (For maintenance)
DC offset error (For maintenance)
Forced Power OFF information (For maintenance)
Serial number (For maintenance)
E2PROM data check data (For internal check)
■Operation procedure
Operation procedure is different depending on the condi-
tions. Proceed with the appropriate operation procedure
depending on the specific condition.
1. In case of replacing front-end (A48x) without an appli-
cable ROM correction.
2. In case of replacing front-end (A48x) with an applicable
ROM correction.
3. In case of applying new ROM correction at the same
time when front-end (A48x) is replaced. (No ROM correc-
tion has been carried out.)
FRONT-
END (A48x)
E2PROM E2PROM
(IC300)
SYSTEM
μ-COM (IC302)
Mother unit (X34-)
E2PROM circuit pattern
:
Install new E2PROM (IC300) BR24L04FV-W.
Install E2PROM (IC300) containing no data, in case of [1]
and [2].
In case of [3], install maintenance E2PROM with an appli-
cable ROM correction program.
FRONT-
END (A48x)
E2PROM E2PROM
(IC300)
SYSTEM
μ-COM (IC302)
Mother unit (X34-)
@