Kernlochbohrer TS-1000/PRO User manual

Operating instructions
Dry vacuum cleaner TS-1000/PRO TS-2000/PRO
Kernlochbohrer GmbH
Geigersbühlweg 52
72663 Großbettlingen
Tel. [phone]
Email: [e-mail] Version 0 1. Output 05/2023

Content
Introduction 3
About this guide 3
Note 3
Safety regulations 4
Environmental protection 8
Thermal insulation 8
Grounding 9
Safety mark 9
Unpack 9
Mounting the accessories 10
Function 10
Automatic start function 12
Filter cleaning 12
Dust storage system 13
Filter change 14
Main filter 14
HEPA filter 14
Service 15
Warranty 16
Problem solving 16
Technical data 17
Packing List TS-1000/PRO 18
Exploded view TS-1000/PRO 19
Packing List TS-2000/PRO 24
Exploded view TS-2000/PRO 25
EC Declaration of Conformity 32
2

Introduction
Thank you for choosing the TS-1000/PRO / TS-2000/PRO dry vacuum cleaner from
Kernlochbohrer GmbH. This is a high quality product based on the latest
technology. We hope that this device is to your satisfaction and meets your
expectations. We are constantly striving to improve our products in our product
segment and will continue to supply the market with new equipment.
Our company declines all responsibility in the event of violations of the operating
instructions that may lead to injuries or machine damage. In addition, all currently
applicable regulations of the Accident Prevention Regulations (UVV) and the
Employer's Liability Insurance Association (BG) must be observed.
About this guide
These operating instructions are for the model
TS-1000/PRO
TS-2000/PRO
Check the machine model against the type plate.
Note:
Read the entire instruction manual carefully before using the dry vacuum cleaner.
Special attention should be paid to the section "Safety precautions".
The TS-1000/PRO and TS-2000/PRO dry vacuum cleaners are two-stage dust
collectors, primarily with an F8 conical filter, secondarily with 1/2/3 H13 HEPA
filters. Each of the HEPA filters is individually tested with efficiency >
99.995%@0.3µm. Designed for cleaning construction areas and for connection to
electrical machines such as drills, grinders, etc. The unit is suitable for vacuuming
dry, non-flammable dust and debris indoors. It is not designed for vacuuming
liquids.
All spare parts and accessories used with this unit must be specified by
Kernlochbohrer GmbH.
3

Safety regulations
❖Read all precautions and keep the operating instructions before using the
appliance.
❖Please follow the operating instructions carefully, as failure to observe these
safety precautions and instructions may cause electric shock, fire and/or
serious injury.
1. Check the appliance, cables and plugs before each use. Only have damage
repaired by a qualified electrician in accordance with VDE.
2. Only insert the plug into the socket when the machine is switched off.
3. The socket on the appliance may only be used for the purposes specified in the
instructions for use.
4. This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and/or
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
4

5. If the mains connection cable is damaged, the unit must no longer be used.
6. Please ensure that the mains connection cable is not damaged by being driven
over, squeezed, tugged and the like.
7. Couplings of mains connection or device connection cables must be at least
splash-proof.
8. The unit must be connected to a line protected by a circuit breaker or a fuse
with the minimum current rating of 16A.
9. Avoid unintentional starting of the machine. Make sure that the power tool is
switched off before connecting it to the power supply.
10. The unit may only be operated in a room with sufficient ventilation (observe
national occupational health and safety regulations).
11. When vacuuming, observe the applicable safety regulations of the material
manufacturer.
Warning!
12. Do not suck in flammable or explosive liquids (e.g. petrol, alcohol, thinners,
solvents, etc.) - risk of explosion!
Warning!
13. Do not suck in flammable or explosive dusts (e.g. magnesium, aluminium, etc.)
- risk of explosion!
Warning!
14. Do not suck in sparks or hot parts (e.g. metal chips, ash, etc.) with a
temperature above 60°C - risk of explosion and fire!
5

15. Do not suck in aggressive liquids/solids (acids, alkalis, solvents, etc.).
16. The appliance must not be used near flammable gases and substances.
17. Do not operate the unit including accessories if: the unit shows visible damage
(cracks/breaks), the mains connection cable is defective or shows cracks or
ageing, there is suspicion of an invisible defect (after a fall).
18. No liability is accepted for any damage caused by misuse, improper operation
or improper repair.
19. Nicht geeignet zum Aufsaugen von Flüssigkeiten.
Caution!
20. This appliance must not be used or stored outdoors in wet conditions.
21. The noise level during work can exceed 85 dB (A). Wear ear protection!
Warning!
22. The appliance contains dust that is harmful to health. Emptying and
maintenance operations, including the removal of dust collection containers,
must only be carried out by professionals wearing appropriate protective
equipment. Do not operate without the complete filtration system.
23. Before use, users must be provided with information on how to use the
appliance and how to handle and dispose of the hazardous substances for
which the appliance is to be used.
24. When emptying, cleaning and changing filters, personnel must be protected by
suitable personal protective equipment.
6

25. When carrying out maintenance and repair work, all contaminated items that
cannot be satisfactorily cleaned must be disposed of. Such items must be
disposed of in impermeable bags in accordance with the regulations in force for
the disposal of such waste.
26. There is a risk of electric shock if the appliance earth conductor is not
connected properly. Consult a qualified electrician if you are in doubt as to
whether the socket is correctly earthed. Do not modify the plug supplied with
the appliance. If it does not fit into the socket. Have a suitable socket installed
by a qualified electrician.
27. Note that the voltage must not exceed +/-5% of the nominal voltage. Higher
voltages can cause irreparable damage. Note that higher voltage peaks are not
generated when operating the machine via a generator.
28. Do not use the unit with a damaged cable or plug. If the unit is not working
properly, has been dropped or damaged, is outdoors or has fallen into water.
Make sure it is repaired by a qualified person.
29. Do not pull or carry the appliance by the cord, use the cord as a handle or pull
the cord around sharp edges or corners. Do not run over the mains cable of the
vacuum cleaner. Keep the cord away from hot surfaces.
30. Do not pull the plug out of the socket by the cable. Do not hold the plug by the
cable to unplug it.
31. Do not handle the plug or the unit with wet hands.
32. Check the cable and plug regularly for damage. If the cable is damaged, it must
be replaced by a qualified electrician in accordance with VDE to avoid danger.
33. Do not insert any objects into the openings. Do not use the appliance if any
opening is blocked (except when cleaning the filter). Keep the appliance free
from dust, hair and anything else that could obstruct the air flow.
7

34. Be especially careful when cleaning stairs.
35. Do not use the dry vacuum cleaner without dust bag and/or filters. Replace the
collection system and/or filters as described in the manual.
36. If you use an extension cable, make sure that the cable is suitable for this
machine and that the extension has the same cross-section as the supply line
of the dry vacuum cleaner.
37. Do not modify the unit in its original form.
Environmental protection
Raw material recovery instead of waste disposal!
To avoid transport damage, the unit must be delivered in sturdy packaging.
Packaging as well as the unit and accessories are made of recyclable materials.
The plastic parts of the unit are labelled according to the material. This enables
environmentally friendly, sorted disposal via the collection facilities offered.
Only for EU countries
Do not throw power tools in the household waste! According to the European
Directive 2012/19/EU on waste electrical and electronic equipment and its
implementation in national law, used power tools must be collected separately and
recycled in an environmentally sound manner.
Thermal insulation
The hoover is equipped with a safety thermal protection switch to prevent the motor
from overheating. If the thermal protection should trip, the machine switches off
automatically. Disconnect the power supply and check whether a full dust bag, a
vacuum hose blockage or a filter blockage is the cause. It may take up to 45
minutes for the safety thermal cut-out to reset.
8

Grounding
The hoover must be earthed. Should a malfunction or failure occur, earthing
provides a path of least resistance for electric current to reduce the risk of electric
shock. The hoover is equipped with a cord, with an appliance grounding conductor
and grounding plug. The plug must be plugged into a suitable outlet that is properly
installed and grounded in accordance with all local codes and ordinances.
Safety mark
The following label can be found on the dry vacuum cleaner next to the type plate.
Replace the label if it is missing, damaged or illegible. Failure to follow this warning
label may result in electric shock or injury.
Unpack
When unpacking the machine, please check that the following accessories are
included:
1. The hose with end fittings.
2. Hoover tube
3. Floor brush
9
Warning:
This appliance contains dust that is hazardous to health. Emptying
and maintenance operations, including the removal of dust
collection media, must only be carried out by authorised personnel
wearing appropriate personal protection. Do not operate the
appliance until the complete filter system has been installed and
checked.

If any of the above parts are missing, please contact Kernlochbohrer GmbH. For
models where the front rollers are not yet mounted due to packaging restrictions,
mount the front rollers with the use of bolt or nut and washer included in the
package depending on the application.
Mounting the accessories
1. Connect the floor brush and the hoover tube.
2. Connect the hoover tube and hose.
3. Connect the hose and the adapter 4. Connect the accessory kit and the inlet.
Note:
The hose must not be rolled or twisted when working.
Function
The machine is designed to extract and separate dry, non-flammable dust with an
explosion limit of 0.1 mg/m3.
The hoover is started by the switch. All switches can be operated independently of
each other.
Type
Models with jet pulse filter cleaning
2 levels
0: Motor off
1: Motor on
10

Caution!
Before connecting the power supply, please make sure that the voltage
corresponds to the type plate on the unit.
1. Make sure that the electrical plug and socket match
2. Make sure that the hose and inlet fit together.
3. Connect the accessories and the hose end
Note:
Switch on the machine until the motor has completely run up. Please unplug the
machine if it does not work.
Dust-laden air is then sucked through the inlet valve at high speed via the suction
hose. The air is slowed down by the cyclone and coarse dust particles are
separated, partly by centrifugal force and partly by gravity. Air and finer particles
then pass through the double filter system where separation takes place. The
machine is designed for filter cleaning by return air pulse.
The separated dust collects in the cyclone until the machine is switched off when it
falls through the bottom flap into the plastic bag. Filter cleaning is not complete
until it is clear that the dust in the tank has fallen into the collection bag. In some
extreme cases, the adherence of the dust must be broken manually. This can be
done by knocking the dust through the bag or tapping the tank with a rubber mallet.
11

Automatic start function
If you use the dry vacuum cleaner together with another machine, there is a socket
on the dry vacuum cleaner. Connect the machine to be operated to this socket.
Then start the machine to be operated, the hoover starts after approx. 1-2 seconds.
When you switch off the machine to be operated, the hoover continues to run for
approx. 10 seconds to empty the hose.
Filter cleaning
The filter must be cleaned from time to time. This must be done before changing
the bag collection system and should also be done after work has been completed
or if the extraction is poor.
1. Slide the flap to the left and cover the inlet.
2. Switch on the machine and wait 3 seconds
and let the machine build up a vacuum.
3. Press the button down quickly and wait 3
seconds.
4. Repeat the process five times.
5. Switch off the engine and wait until it comes
to a complete stop, then uncover the inlet.
Note:
It is important to let the machine rebuild the vacuum between each repetition.
If the suction performance is unsatisfactory, the pre-filter must be replaced. If this
does not lead to the desired success, the HEPA filter must be replaced. See
instructions in chapter: Filter replacement.
12

Dust storage system
The dry vacuum cleaner is equipped with a bag hose system for effective dust
storage. The bag hose system is a 22m long plastic hose that can be divided into
bags and is attached to the machine with a cable tie.
To fit a new bag hose:
Open the fastening strap with the remaining piece of the bag hose. Remove the
holder and pull in a new bag hose. Pull the inner end upwards. Now mount the
retaining ring of the collection container and fix the opening with the fastening strap
at the bottom. Now pull the outer end down and close it with a cable tie.
All dry vacuum cleaners can be operated with a single-use folding bag or the bag
hose system.
Only change the bag hose or the folding bag after the filter cleaning cycle has been
completed.
This is how you operate the bag hose:
1. Gather the bag hose and mount it on the underside of the collection container.
2. After switching off the dry vacuum cleaner, the dust falls into the bag.
3. Use a cable tie to close the bag.
4. Cut off the bag.
13

Filter change
Danger of dust spreading - Use personal protective equipment!
Harmful dust can be dispersed when changing the filter. Therefore, the user should
wear protective goggles, protective gloves and a respiratory mask of protection
class FFP3.
Caution!
Remember to switch off the unit and unplug it from the mains socket before
carrying out any maintenance.
Main filter
Loosen the clamps and remove the cover. Remove the bag from the new filter.
Lift out the filter and carefully place it in a plastic bag. This bag must be disposed of
properly.
Insert a new filter.
Important:
If you remove the main filter to clean it, be aware that it can be damaged by
compressed air.
HEPA-Filter
Loosen the two nuts on each filter cover. Carefully lift the filter into a clean plastic
bag, use the bag from the new filter. This bag must be disposed of properly. Insert
a new filter in reverse order.
14

Important:
HEPA filters cannot be cleaned, if you try to do so, it could be destroyed. When
installing the replacement filter, make sure not to touch the inside of the filter. Any
kind of force/damage on the inside of filter media will destroy the new filter.
Service
1. When cleaning and maintaining the machine, you must switch off the machine
and disconnect the machine from the mains supply
2. Avoid cleaning with a high-pressure cleaner. However, if this should happen,
never spray into the suction engine or the opening of the engine cooling
system.
3. Before moving the machine out of the working area, the machine must be
cleaned.
4. All equipment used must be considered contaminated and treated accordingly.
5. If possible, use a specially suitable room for cleaning.
6. Always wear suitable personal protective equipment when cleaning the
appliance. Dust can be dispersed when the main filter and HEPA filter are
changed, which can be hazardous to health. Accordingly, the user should wear
protective goggles, protective gloves and a respiratory mask corresponding to
protection class FFP3.
7. All parts that are contaminated after service must be properly disposed of in
plastic bags in accordance with all regulations.
8. When the machine is used for other purposes, it is extremely important that the
machine is cleaned to avoid the spread of hazardous dust.
9. Do not puncture the HEPA filter. Danger of dust dispersion.
15

Warranty
In accordance with our general terms and conditions of delivery, a warranty period
of 12 months applies for material defects in business transactions with companies
(proof by invoice or delivery note). Damage caused by natural wear and tear,
overloading or improper handling shall remain excluded from this. Damage caused
by material or manufacturer defects shall be remedied free of charge by repair or
replacement. Complaints can only be accepted if the device is sent to the supplier
unassembled.
Problem solving
Our industrial vacuum cleaner is designed for rough everyday use in construction
and industry. Nevertheless, you must bear in mind that the machine must be
protected from shocks and impacts. Filters, seals, attachments and connections are
carefully adapted and selected to suit the operator's working environment.
Therefore, operators and service personnel must treat the machine with care to
ensure that it works properly for many years.
Note:
For all other problems, please contact our customer service.
Error
Possible cause
Troubleshooting
The engine does not
start
No power
Plug in the mains plug
Cable defective
Replace cable
Switch defective
Replace switch
Engine stops
immediately after
starting
Short circuit on cable/machine
Check by qualified electrician
according to VDE
Hose not connected
Connect hose
Hose clogged/blocked
Clean hose
No dust bag
Insert dust collection bag
Engine runs, but poor
intake
Hole in hose
Replace hose
Filter blocked
Replace filter/filter
Loose top cover
Adapt
Defective seals
Replace affected seals
Dust blown from engine
Incorrectly mounted or
damaged Filter system
Adjust/replace filters
Abnormal noises
Customer service
16

Technical data
Data
Unit
TS-1000/PRO
TS-2000/PRO
Voltage
V
230V
230V
Power (max)
kW
1.2
2.4
PS
1.6
3.2
Power (max)
A
4
8
Air flow (max)
m³/h
200
400
cfm
118
236
Negative pressure (max)
inch
90
90
Main pipe
mm
4m x D38
7.5m x D50
Admission
mm
50
70
Pre filter EN 779-F8
% @1µm
99.5
99.5
Pre filter area
m2
1.7
3
HEPA filter EN1833-H13
%
@0.3µm
99.99
99.99
H13 HEPA filter area
m2
1.2
2.4
Dust extraction system
Type
Plastic bag
Continuous
folding bag
Dimensions （L*W*H）
mm
420x680x1100
570x710x1270
Weight
kg
30
48
17

Packing list
Nr.
Description
Number
Unit
1
TS-1000/PRO dust collector
1
Piece
2
ᴓ38 Vacuum cleaner tube
2
Piece
3
ᴓ38 EVA hose
5
Piece
4
ᴓ38 Full hose cuff
1
Piece
5
ᴓ38 Hose cuff
1
Piece
6
ᴓ38 Floor brush
1
Piece
18
TS-1000/PRO

Exploded view
19
TS-1000/PRO

20
Collection
container
TS-1000/PRO