KH Industries NightRay Operation and maintenance manual

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Warranty
Thisproducthasathree‐yearlimitedwarrantyfromanyfactorydefectsonpartsandlaboraspertheKH
IndustriesTermsandConditionsofSaledistributedwiththeproductinvoice.Theseparatewarranty
cardshouldbefilledouttoavoiddiscrepanciesinwarrantyinformation.PleasecontactKHforwarranty
service(see“Contact”section)ifrequired.
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©2013,K&HIndustries,Inc.(rev8.29.2013)
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KHINDUSTRIES
ThePermanentNameinTemporaryLighting&Power
NightRay®withWirelessRemote
InstructionsandOperator’sManual
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ContactKHIndustries
Forquestions,salesorservicepleasecontact:
Phone:716‐312‐0088
Fax:716‐312‐0028
Email:[email protected]
Web:www.khindustries.com
Address:KHIndustries
160ElmviewAvenue
Hamburg,NewYork14075
USA
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Introduction
CongratulationsonthepurchaseofanewNightRaywirelessremotecontrolspotlight.TheNightRayhas
beendesignedforuseinadverseenvironmentalconditionswithallcorrosionresistantmaterials.A“slip
drive”protectsthedriveunitfromdamageshouldmanualpositioningofthelightberequired.Awireless
orwiredremotecontrolsthepowertothespotorspot‐floodcombinationbulbandtheverticaland
horizontalmovementofthebeam.Withnormalcare,thislightwillgivemanyyearsofservice.NightRay
ismanufacturedtoexactingstandardsforperformance,convenienceandreliableservice.
Warnings
READALLWARNINGSBEFOREUSINGORINSTALLINGTHENIGHTRAY!
IMPORTANT!Thislightcancausefatalitiesifshinedatapersonoperatingamotorvehicle.Some
municipalitiesrequireworklightstobecoveredwhilevehicleisdriven.Consultlocallawsbefore
placingthislightinoperation.
DONOTuselightonroadorhighway.Thisdeviceisintendedforoff‐roaduseonly.
DONOTshinelightintoanyone’seyes,especiallyifoperatingavehicleorotherequipment.
DONOTuselightinexplosiveatmosphere.ThisdeviceisNOTexplosionproof.
DONOTtouchhotlamp.Allowlamptocoolbeforereplacing.
DONOTleavelightfacedownonanysurfaceduringoperation.Fireorsurfacedamagemayresult.
DONOTplacearmsorlegsnearthisdevicewhenoperating.Observepinchpointsandkeepclear.
DONOTsubmergetheremoteinwater.
DONOTattempttoservicetheNightRay.ReturntoKHIndustriesforrepairs.
ONLYELECTRONICTECHNICIANS(QUALIFIEDBYKHINDUSTRIES)SHOULDATTEMPTTOMAKEREPAIRS
TOTHEELECTRONICCIRCUITRY.IFPROPERTESTSANDREPAIRPROCEDURESARENOTFOLLOWED,
DAMAGEMAYOCCURANDWILLVOIDTHEWARRANTY.
KHINDUSTRIESASSUMESNOLIABILITYFORDAMAGESRESULTINGFROMMISUSEORABUSEOFTHIS
PRODUCT.
IMPORTANTINSTRUCTIONS
ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaclassBdigitaldevice,pursuanttoPart15oftheFCCRules.These
limitsaredesignedtoprovidereasonableprotectionagainstharmfulinterferenceinaresidentialinstallation.Thisequipmentgenerates
usesandcanradiateradiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththeinstructions,maycauseharmful
interferencetoradiocommunications.However,thereisnoguaranteethatinterferencewillnotoccurinaparticularinstallation.Ifthis
equipmentdoescauseharmfulinterferencetoradioortelevisionreception,whichcanbedeterminedbyturningtheequipmentoffandon,
theuserisencouragedtotryandcorrecttheinterferencebyoneofthefollowingmeasures:
Reorientorrelocatethereceivingantennae.
Increasetheseparationbetweentheequipmentandreceiver.
Connecttheequipmentintoanoutletonacircuitdifferentfromthatwhichthereceiverisconnected.
Consultthedealeroranexperiencedradio/TVtechnicianforhelp.
FCCCAUTION:
Anychangesormodificationsnotexpresslyapprovedbythepartyresponsibleforcompliancecouldvoidtheuser’sauthoritytooperatethis
equipment.K&HINDUSTRIESINC.ASSUMESNOLIABILITYFORDAMAGESRESULTINGFROMMISUSEORABUSEOFTHISPRODUCT
ThisdevicecomplieswithIndustryCanadalicense‐exemptRSSstandard(s).Operationissubjecttothefollowingtwoconditions:
(1)thisdevicemaynotcauseinterferenceand
(2)thisdevicemustacceptanyinterference,includinginterferencethatmaycauseundesiredoperationofthedevice.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est
autorisée aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
Pre‐Installation
TheNightRaypackageincludesthefollowingitems:
NightRayunit
Adhesivebackedmountinggasket
(3)8‐32x1”mountingscrewswithnyloninsertlocknuts
(2)Crimpterminals
Factorypre‐programmedwirelessremotecontroland/orwiredremoteandextensionwiring
Important!Readallinstallationproceduresbeforebeginninginstallation.
Mountinanuprightpositiononly.Selectamountinglocationthatwillprovidesufficient
strengthtosupportthelightandprovideaccesstothewiring.
Protectallwiresfromsharpedgestopreventchaffing.
Use16AWGwireorlargertoextendpowerwires.
Installation
1. Usethemountingtemplate(locatedonpage4)tolocateanddrillthree7/32”diameterholes
inthemountingsurface.
2. Drillone½”diameterholewithintheinnerringofthetemplateforaccesstothewiring.
3. Removeprotectivepaperbackingfrommountinggasketandadheretobottomoflightbase.
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NOTE: Donotallowcorrosivesealants(suchassiliconesealant)tocomeincontactwiththehousing.
Properinstallationofthemountinggasketwillpreventmoisturefromenteringthehousing.
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4. Usethecrimpterminalstoextendtheyellowandblackwiresandroutethemthroughthe½”
holetoaprotected15amp12voltpowersource.
5. Securethelighttothemountingsurfacewiththescrewsandnutsprovided.
6. Connecttheblackwiretothenegative(‐12volt)supply.
7. Connecttheyellowwiretothepositive(+12volt)supply.
Maintenance
Thesealedbeamlampcanbereplacedbyslidingathinscrewdriverbladeundertherimnear
oneoftheretainingpinsandcarefullypushingtherimoverthepin.
WirelessRemote
EachremotecancontroltwoNightRayunitsindependently,andeachNightRaycanbecontrolledbyto
uptosixwirelessremotes.
Theremotehaseightpushbuttons;OFF,ON,A/B,UP,
DOWN,LEFT,RIGHT,andFLASHLIGHT.TheON
pushbuttonwillturntheNightRaybulbonandwillcycle
betweenthespotandfloodfilamentsonthedual
filamentmodels.TheA/Bpushbuttonchangesthe
transmitterIDcodetoallowthetransmittertocontrol
twolightsindependently.Thecurrenttransmittingcode
isindicatedbyaredorgreenlightwithintheNightRay
logo.TheFLASHLIGHTwillshutoffafter20minutesifno
pushbuttonsarepressedtoconservebatterypower.
ThewirelessremoteispoweredbythreeAAAbatteries.
Thebatteriesinthewirelessremotecanbereplacedbyremovingthetwoscrewssecuringthe
batterycoveronthebackoftheremote.
ProgrammingaWirelessRemote
IfyourNightRaywasorderedwithawirelessremote,itisfactorypreprogrammedtotheNightRay.Ifyou
wishtoaddadditionalremotesorprogramtheremotetoadditionalNightRayunits,youcanprogram
themusingthefollowingprocedure:
1. DisconnectpowerfromtheNightRayunit.
2. PresstheA/Bpushbuttontoselecteitherthegreenorredtransmittercode.
3. PressandholdanyUP,DOWN,LEFTorRIGHTpushbutton.
4. RestorepowertotheNightRayunit.
5. Releasethepushbuttonwhenthelampstartstoflashindicatingthereceiverhasbeen
programmed.
TheredandgreentransmittercodescanbeprogrammedtothesameNightRayunit.
Toerasealltransmittersfromthereceiver,pressthepushbuttononthereceiverboardwhile
powerisapplied.Toaccesstothereceiverboard,slideathinscrewdriverbladeunderthe
rimoftherearcovernearoneoftheretainingpinsandcarefullypushtherimoverthepin.
InstallingaWiredRemote
IfyourNightRaywasorderedwithawiredremote,itfunctionsthesameasthewirelessremoteexceptit
willcontrolonlyoneNightRayunitanddoesnotincludetheflashlight.
1. Connectthe20footlongextensioncabletotheconnectorinthebaseoftheNightRay.
2. Routetheextensionwireintothecabofthevehicle.
3. Selectamountinglocationfortheremotebulkheadconnectoranddrilla1”diameterhole.
4. Usetheconnectortolocateanddrilltwoappropriatesizedholestosecuretheconnectorto
themountingsurfacewithtwo#4flatheadthreadcuttingscrewsormachinescrewsandnuts
(notprovided).
5. Connecttheextensioncabletothebackoftheconnectorandthecoilcabletothefront.
6. Connectthecoilcabletothewiredremote.