Kilews KL-MCTDS5 Manual

21
KL-MCTDS5
Standard Operating Procedure
Document
Model : KL–MCTDS5

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Table of Contents
1. Specification……………………………………………………..…………………………………..23
2. AppearanceFunction………………………………………………………………………………..24
2.1 Panel………………………………………………………….…..…………………………………..24
2.2 Bottom……………………………………………………..……..…………………………………..25
2.3 Above……………………………………………………………..…………………………………..26
2.4 Description of LCM Display………………………………………………………………………..26
2.5 Hotkey Function…………………………………………………..…………………………………..27
3. Setup Function…………………………………………………..……………………………....……..28
3.1 Up/Down/Left/Right/ESC/Enter keys……………………..…..…………………………………..28
3.2 Enter the Setup Function Page ………………………………………………...…………………..30
4. Control Setting …………………………………………………….………………………………......31
5. Screw Setting ……………………………………………………………………………………....…..33
5.1 Action Restriction ………………………………………………..…………………………………..35
6. Description ofDisplayed Status Code …………………………………………………………....…..35
7. Tool Alignment …………………………………………………..……………………………....……..37
8.File Manager ……………………………………………………....…………………………………....37
9.External Output Control Function Description ……………………………………………………..38
10.External Input Control Function Description ……………………………………………………..39
11.TOOL External Output Function Description ……………………………………………………..40
13.EXPLODED VIEW DRAWING & PARTS LIST …………………………………………………..45

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1. Specification
Applicable Screwdriver Model
SKD-BNK
Speed
(r.p.m)
SKD-RBNK
Speed
(r.p.m)
SKD-LRBNK
Speed
(r.p.m)
SKD-TBNK
Speed
(r.p.m)
BNK203L
1000
RBNK60L/P
1200
LRBNK50L
1200
TBNK-20L
1200
BNK207L
1000
RBNK90L/P
900
LRBNK75L
900
TBNK-30L
1200
BNK210L/P
1000
RBNK120L/P
600
LRBNK100L
600
TBNK-25L/F
2000
BNK512L/P
1000
RBNK180L/P
370
LRBNK150L
370
TBNK-50L
700
BNK512LF/PF
2000
RBNK120LF/PF
880
LRBNK100LF
880
TBNK-60L
1000
BNK517LF/PF
2000
RBNK180LF/PF
600
LRBNK150LF
600
TBNK-90L
800
BNK519L/P
1000
RBNK250L/P
370
LRBNK220L
370
TBNK-120L
550
BNK830L/P
1000
RBNK250LF/PF
-
TBNK-180L
350
BNK850L/P
1000
RBNK350L/P
350
BNK960L/P
1000
RBNK500L/P
230
BNK990L/P
1000
BNK9120L/P
880
Model KL-MCTDS5
Input Voltage AC 100 ~ 240Vac
Input Frequency 50 / 60Hz
Input Current 6.3A
Output Voltage DC 40V
Output Current Max 9A
Output Power 360W
Duty Cycle 1s ON / 3s OFF
External Dimensions 185x320x209 mm
Weight 5.55Kg

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2. Appearance Function
2.1 Panel
1. Tool signal indicator 9. Start signal indicator
2. OK signal indicator 10. Reverse signal indicator
3. NG signal indicator 11.Disable signal indicator
4. OKALL signal indicator 12. 16X4 LCM display setup function
5. Four-digit seven-segment display of torque value 13. Restart button
6. Up, Down, Left, Right Buttons 14. Enter button (select/confirm)
7. ESC button (return/exit) 15. Power switch ON/OFF
8. Key switch
2
3
4
5
7
6
10
11
12
13
14
1
8
15
9

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2.2 Bottom
1. Tool connection base, total of 5 7. Wired communication port
2. External wireless module communication port 8. Communication protocol output port
3. BarCode Gun USB type-A port 9. Output driver signal port
4. Micro SD card port (for data storage) 10. Input control driver signal port
5. Power cord socket 11. Output driver status signal port
6. Update software fixture port
At present, 2 (external wireless module) + 8 (communication protocol output)/7 (built-in wired module) + 8
(communication protocol output) are combined, while other combinations may cause abnormal data
transmission.

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2.3 Above
1. Ground Terminal Block (FG)
2. DC Fuse Holder (includes 10A/250 fuses)
2.4 Description of LCM Display
1. Display the number of Sequence 6. Display the number of Program
2. Display the number of Job 7. Display the Time of tightening
3. Display the number of Unit 8. Display the Thread of tightening
4. Display the number of tightening Screw 9. Display the Torque of tightening
5. Display the system status, such as OK, OK all, ESD, etc.

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2.5 Hotkey Function
1. Down key: Press and hold the “Down” key for three seconds. When you hear the buzzer “Beep” sound,
you are back to previous process.
2. Up key: Press the “Up & Down” keys together and then release the keys, to view the setting status of the
tool.
3. Left key: (1) Clear the current screw count and back to the setting parameters.
(2) Press and hold the key for three seconds. When you hear the buzzer “Beep” sound, you are
back to previous process.
4. Right key: Press and hold the key for three seconds. When you hear the buzzer “Beep” sound, you are
going to the next process.
2
3
1

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3. Setup Function
3.1 Up/Down/Left/Right/ESC/Enter keys
To select different functions by the up and down keys
Using the “Edit Unit” function as an example, use the up and down keys to move the indicator to this option
1. Press “Enter key” to select, then you will see beside number 1 there are flashing up arrow and down
arrow; indicating the number is selected.
2. Use up and down arrows to increase or decrease the number. The figure shows increasing number from
“1” to “3”.
3. Use left and right keys to switch between left numbers and right numbers. The figure shows switching
from “3” to “0”.
4. Use up and down arrows to increase or decrease the number. The figure shows increasing number from
“0” to “2”.

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5. Press “Enter key” to complete setup, as shown in the figure.
6. As shown in the figure that setup is not completed, press ‘ESC key”.
7. Return to previous page.
8. Or press it several times to return directly to the work page.

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3.2 Enter the Setup Function Page
1. Press and hold the “ESC” key for four seconds. When you hear the buzzer “Beep” sound, you are on
the verification password page. If there is no action for a long time, it will return to the status page.
2. Enter the password as shown in the figure. Press “Enter” to go to the next page.
3. According to the figures: Control Setting, Screw Setting, Tool Alignment & File Manager etc.;
return to the previous page or leave, press “ESC” to return to the status page, or select any item and
then press "Enter" button to go to the next page.
1
3
2

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4. Control Setting
Name Function Explanation Set Value Options Default Setting
Operation Mode STD: Stand-alone mode
ADV: KL-AMS Network system
(wireless/wired) connection mode
STD/ADV
STD
Device ID Set the device number 1~99 01
Edit Unit Unit = Program + Tool
Press “Enter” key and then set “Program” and
“Tool”
1~99(Unit)
1~99(Pro)
1~5(Tool)
01
01
01
Job Edit /
Total Sequence
Set the “Job” for the Sequence first, and then
the quantity of “Total Sequence” for each job
1~20(Job)
1~20(Seq)
01
01
SEQ. Edit Set the “Job” for the Sequence first and then
the quantity of “Unit” and “OF. (offset)” for
each “S”
1~20(Job)
1~20(Seq)
1~99(Unit)
+99.99~
–99.99
(offset)
01
01
01
+00.00
Call Job Select the program of job to start locking 0~20 (Job) 00
Factory Default Restore to factory status and clear all memory
data
Y/N N
Torque Unit
Set torque display unit
Kgf.cm
N.m
Kgf.m
Lbf.in
Kgf.cm
Brake Signal After jump off, the duration of brake signal
Keep: Continue to next startup and then
disappear
Release: Disappear as soon as hand-panel is
released
Keep/Release Keep
Barcode Enable Switch "Job" with the barcode stored in the
controller
OFF : Turn off barcode switching
ON : Turn on barcode switching
OFF/ON OFF
Save/Scan Job
Barcode
Select the work program, switch the bar code
used by the work program, each group of bar
codes cannot exceed 20 bytes.
1~20 01
Barcode Setting First set the “Job”
From: Set the bar code to judge from the first
few characters.
Count: There are a few judgment characters
from the number of characters to be judged.
NA NA
Change Password Set password lock 0000~9999 0000

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Sequence Type 1. “OKALL signal” output mode when the
“Sequence Type” is “Single” or “Multiple” .
2. Turn OFF/ON Sequence Loop Function.
OFF: (1)Sequence process controlled by
“DAS” or “AMS” system.
(2) Turn OFF Sequence Loop Function.
Single :
(1) “OKALL signal” output after
finished each “Sequence” .
(2) Turn ON Sequence Loop Function.
Multiple :
(1) “OKALL signal” output after
finished the “Job” .
(2) Turn ON Sequence Loop Function
NOTE:
In “Single” or“ Multiple” mode, “ASM”
system cannot switch the programs
and tools execution order externally
OFF
Single
Multi
OFF
Product Serial
Number
Display controller’s serial number NA
controller’s serial
number
Auto Learning Auto Learning:
To enable the automatic learning function,
you need to set “P” and “T” first. After the
auto-learning is completed (there is a braking
action), you will know which program and
which tool the data to store. The screen will
display three kinds of data for tools, as
“Time”, “Torque” & “Thread” (The three
data cannot be 0, to save the parameters after
automatic learning)
1~99(Pro)
1~5(Tool)
O1
NA
Gate Mode Once: One-time artifacts are in place
Twice: Two-time artifacts are in place
None: Do not start this mode
Once/Twice/None None
Reverse Mode Set reverse countdown function
Once: Reverse countdown only once
Each: Count down each reverse rotation
Once/Each Once
Batch Mode Set counter function
DEC: countdown; INC: count up
DEC/INC DEC
Device Time Set controller time
Year/month/day/hour/minute/second
NA NA
Network Mode Select data output by WLAN 、LAN
or RS-232
WLAN / LAN /
RS-232
RS-232

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5. Screw Setting
Name Function Explanation Set Value Options Default Setting
Program Select program set 1~99 01
Batch Count Select count value 1~99 05
High Time
The maximum stop time of the screwdriver
(The time
set at “High Time” after the start
of the screwdriver, “NG” will be displayed
on the status bar, it can detect stripped or
oversize screw).
0.000~9.999 9.999
Low Time The minimum stop time of the screwdriver
(The time set at “Low Time” after the start
of
the screwdriver, “NG” will be displayed
on the status bar, it can check whether the
screw is properly fastened or not).
0.000~9.999 0.000
Height Torque Screwdriver maximum torque range 000.00~550.00 550.00
Low Torque Screwdriver minimum torque range 000.00~550.00 000.00
High Thread Screwdriver maximum count thread, but
not applicable to tapping screws
0.000~9.999 9.999
Low Thread Screwdriver minimum count thread, but
not applicable to tapping screws
0.000~9.999 0.000
Thread Finding
Mode
ON: Turn on the function,
No "NG" is displayed if the tool doesn’t
shut off and the running time does not exceed
"High Time" and the number of turns does not
exceed "High Thread"
OFF: Turn off the function, “NG” is displayed
when a user releases the Lever / Push-start
trigger before the tool shutting off
NOTE: “Pre Tighten Time” is not applicable
to this setting.
ON/OFF
ON
Language Select Select language interface Chinese/English English
Memory Screw
Count
The working picture state is retained, and the
number of screws locked to zero after the
controller is restarted due to power jump or
the process of the workpiece is executed from
the beginning.
OFF/ON OFF
Lock Tool This function allows the starter serial number
to lock a set of tool
port channels. Any change
of the driver or installation on a tool port that
is not locked will cause the controller to
display "ESD" and trigger the buzzer.
Y: lock screwdriver
N: Turn off the lock function
N/Y N
Firmware Version Display controller firmware version NA NA

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Slow Start Time Set up the slow start time of the
screwdriver
0.000~9.999 0.000
Slow Start Speed Set up the slow start speed of the
screwdriver.
L0 (100%), L1~L9 (10%~90%)
L0~ L9 L0
Run Reverse Time Set up the screwdriver run reverse time 0.000~9.999 0.000
Rev Suspend Time Set up the screwdriver reverse suspend
time
0.001~9.999 0.100
Auto Reverse Time Set up auto reverse time after screwdriver
shut off.
0.000~9.999 0.000
Pre Tighten Time Set up the screwdriver start automatic pre
tighten time
0.000~9.999 0.000
Reconfirm Time The screwdriver shut off on site does not
count if it is within the set time.
0.000~9.999 0.000
Count Thread
After the fastening is completed, confirm
the count thread again.
00~99
10
OKALL Alarm
Time
Set OKALL signal output time
0.000~9.999
1.000
OK One Time Set OK One signal output time 0.000~9.999 0.000
NG Stop Sets the selected handling method when
screwdriver error
ON: When the error signal “NS” is
displayed, immediately stop screwdriver
action; the user must press “ENTER”
button to cancel forward rotation (if it is
the I/O part, input “CFM+GND” for
external confirmation, but the screwdriver
can be reversed)
OFF: When the error signal “NS” is
displayed, the screwdriver will not stop; it
will not affect the next start, but on
ly sends
out alarm
ON/OFF OFF
OKALL Stop The handling method selected after setting
up counter value is completed.
ON: When the operation is completed,
immediately stop screwdriver action; the
user pre
sses the “ENTER” button to cancel
forward rotation (if it is the I/O part, input
“CFM+GND” for external confirmation)
OFF: When the action is completed, the
screwdriver will not stop; it will not affect
the next start.
ON/OFF OFF

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5.1 Action Restriction
6. Description of Displayed Status Code
Code Description Release Locking Method
C1 One-time external GATE signal confirmation External GATE Signal
Trigger One-time
C2 Two-time external GATE signal confirmation method External GATE Signal
Trigger Two-time
C3 When “OKALL Stop” function is enabled, LCM screen will display
“C3” during OKALL.
Panel Enter Key/external
CONFIRM Key
C4 When “OKALL Stop” & “Gate Mode-Once” function are enabled;
LCM screen will display “C4” during OKALL.
External Sensor Switch
One-time + Panel
Enter/external CONFIRM
Key
C5 When “OKALL Stop” & “Gate Mode-Once” function are enabled;
LCM screen will display “C5” during OKALL.
External Sensor Switch
Two-time + Panel
Enter/external CONFIRM
Key
NST
NSQ
NSC
NST: Stop time after screwdriver start is less than LT/greater than
HT
NSQ: Stop torque after screwdriver start is less than LQ/greater than
HQ
NSC: Stop count thread after screwdriver start is less than
LC/greater than HC
Panel Enter Key/external
CONFIRM Key
OK The LCM screen will display “OK” each time the fastening is in
position.
NA
OKALL The LCM screen will display “OK ALL” each time the fastening for
the entire batch is in position.
NA
NGT
NGQ
NGC
NGT: Stop time after screwdriver start is less than LT/greater than
HT
NGQ: Stop torque after screwdriver start is less than LQ/greater than
HQ
NGC: Stop count thread after screwdriver start is less than
LC/greater than HC
NA
Mode
Function Name
1 2 3 4
RunReverseTime
V
X
X
X
AutoReverseTime
X
V
X
X
PreTightentTime
X
X
V
X
Reconfirm Time
X
X
X
V
Note: V- can be set, X-OFF
Turn on the “NG Stop” function, when NG occurred in “RunReverse/AutoReverse/PreTightent” time,
the screwdriver can still be used without being locked.

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E3 Power-off Protection:
When the voltage of the electric screw driver drops instantly, the
action of the electric screw driver is stopped, and the LCM displays
this symbol, representing that the screw driver is currently under
low-voltage protection.
NA
E4 Temperature Protection:
When the internal temperature of the electric screw driver is too
high, the action of the electric screw driver is stopped, and the LCM
displays this symbol, representing that the screw driver is currently
under over-temperature protection.
NA
E5 Stall Protection:
When the startup of the electric screw driver motor is abnormal, the
action of the electric screw driver is stopped, and the LCM displays
this symbol, representing that the screw driver is currently under
motor startup abnormality protection.
NA
E7 Directional Push Board Fault:
When the electric screw driver motor is switched on, as the direction
push board is changed, the motor of the screw driver then stops
action immediately, and LCM displays this symbol.
NA
E8 Abnormal Brake Signal:
When the electric screw driver brake signal detection is abnormal,
the action of the electric screw driver is stopped, and the LCM
displays this symbol.
NA
E9 Eeprom Fault:
When electric screwdriver Eeprom signal detection is faulty, it will
stop screwdriver motion and show the symbol on LCM.
NA
Er GATE Operation Fault:
When there is fault with turning on GATE function operation, buzzer
will sound intermittently and LCM will show this symbol.
NA
ES Screwdriver End Communication is Abnormal:
When the power screw driver communication signal detection is
abnormal, the action of the electric screw driver is stopped, and the
LED displays this symbol.
NA
ESC Screwdriver End Calibration is Abnormal:
When the electric screw driver is not calibrated, the LCM displays
this symbol.
NA
ESD Screwdriver End Anti-Interference Cable is Abnormal:
When the device is being used and the screwdriver is swapped,
replaced, or the interference preventive line is abnormal, the main
screen will show “ESD”, indicating that the current wiring may be
abnormal, and immediate inspection and repair is recommended.
After the inspection and repair is completed, press the “ENTER”
button to dismiss it.
Panel Enter Key/external
CONFIRM Key
EPC “ADV Mode” at “Operation Mode” Set up “STD Mode”

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7. Tool Alignment
8. File Manager
For internal test only, there is no authorized external access yet.
Operating Environment Construction Diagram
Tool & Torque meter KL-MCTDS5 Computer - (TAS Software)
1. Select “Tool Alignment”.
2. Select the tool to be calibrated, press "Enter key" to confirm, MCTDS5 setup is completed.
Please refer to "TAS Operation Manual" for more complete illustration.

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9. External Output Control Function Description
Connector No.
Definition Function Description
CN 1 START RUN FWD:
CN1 and 2 conducting when starting the screwdriver
CN1+CN2 conducting when short-circuit
CN1+CN2 breaking when open-circuit
CN 2 COM
CN 3 BRAKE Brake:
CN3 and 4 conducting when screwdriver brake starts
CN3+CN4 conducting when short circuit
CN3+CN4 breaking when open-circuit
CN 4 COM
CN 5 REVERSE RUN BWD:
CN5 and 6 conducting when screwdriver reversed
CN5+CN6 conducting when short circuit
CN5+CN6 breaking when open-circuit
CN 6 COM
CN 7 OK OK:
CN7 and 8 conducting when one screw is locked
CN7+CN8 conducting when short circuit
CN7+CN8 breaking when open-circuit
CN 8 COM
CN 9 NG NOK:
CN9 and 10 conducting when there is an operation error
CN9+CN10 conducting when short circuit
CN9+CN10 breaking when open-circuit
CN 10 COM
CN 11 OKALL OK BATCH:
CN11+CN12 conducting when complete the set number of
screwdriver
CN11+CN12 conducting when short circuit
CN11+CN12 breaking when open circuit
CN 12 COM
CN 13 Vdc Output Power 24Vdc/50mA, 12Vdc/100mA
CN 14 GND Output power GND

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10. External Input Control Function Description
Connector No. Definition Function Description
CN 1
External start signal input
START_IN
1. The screwdriver starts when the CN1+CN2 is at short-circuit
(CLOSE)
2. The screwdriver stops when CN1+CN2 is at open-circuit (OPEN)
CN 2 GND
CN 3 External Reverse Signal
Input REVERSE
1. The external reversal signal CN3+CN4 is short-circuited first
(CLOSE). When the activation signal CN1+CN2 is short-circuited
(CLOSE), the screwdriver starts reverse rotation.
2. The external reversal signal CN3+CN4 is open-circuited first
(OPEN). When the signal CN1+CN2 is short-circuited (CLOSE),
the screwdriver starts forward rotation.
CN 4 GND
CN 5 Disable externally signal
input DISABLE
1. Screwdriver cannot start when CN5+CN6 is short-circuited
(CLOSE)
2. The screwdriver can start when CN5+CN6 is open-circuited
(OPEN)
CN 6 GND
CN 7 External confirmation
button enter CONFIRM
1. When the system requires confirmation, it can be replaced by this
CN7+CN8 short circuit (CLOSE)
2. NG signal will be cleared after CONFIRM is run
CN 8 GND
CN 9 External confirmation
button enter CLEARED When the counter value is to be cleared, the function can be enabled
by this CN9+CN10 short-circuit (CLOSE).
CN 10 GND
CN 11 External sensor switch
GATE
1. Enter a confirmation signal for the machine to determine the
locked object as a valid value
2. Inductive switch: external switch in operation, connect one or two
switches
3. For any switch connection, CN14 must be connected
CN 12 GND
CN 13 External confirmation
button enter RESET JOB When the Job is to be reseted, the function can be enabled by this
CN13+CN14 short-circuit (CLOSE).
CN 14 GND

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11. TOOL External Output Function Description
Connector No. Definition Function Description
CN 1 SEL1 TOOL lamp signal is enabled by CN1+CN2 short-circuit
(CLOSE)
CN 2 COM
CN 3 SEL2 TOOL lamp signal is enabled by CN3+CN4 short-circuit
(CLOSE)
CN 4 COM
CN 5 SEL3 TOOL lamp signal is enabled by CN5+CN6 short-circuit
(CLOSE)
CN 6 COM
CN 7 SEL4 TOOL lamp signal is enabled by CN7+CN8 short-circuit
(CLOSE)
CN 8 COM
CN 9 SEL5 TOOL lamp signal is enabled by CN9+CN10 short-circuit
(CLOSE)
CN10 COM