Kilews KL-TCG User manual

KL-TCG User Manual
Model : KL-TCG-L
Model : KL-TCG
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com.tw Y2F214-1-014
20220112

1
Table of Contents
1. Product specification introduction....................................................................................................2
2. Appearance introduction...................................................................................................................3
2.1 Panel..................................................................................................................................................3
2.2 Bottom...............................................................................................................................................4
2.3 Upper case.........................................................................................................................................4
2.4 LCM display function introduction...................................................................................................5
3. System setting method introduction .................................................................................................5
3.1 Hot key function introduction...........................................................................................................5
3.2 Enter setting function page ...............................................................................................................5
4. Control setting ..................................................................................................................................6
5. Program setting.................................................................................................................................7
6. Screw setting ....................................................................................................................................8
7. Extra function ...................................................................................................................................8
8. CONFIRM mode..............................................................................................................................9
9. External output control function description..................................................................................10
10. External input control function description .................................................................................... 11
11. Data transmission description and flow control suggestion............................................................12
12. EXPLODED VIEW DRAWING & PARTS LIST..........................................................................14

2
1. Product specification introduction
Model KL-TCG KL-TCG-L
Input Voltage
AC 115V / 230V
Input Frequency
50 - 60Hz
Input Current
6.3A
Input Voltage
DC 40V
Output Current
Max 9A
Output Power
360W
Function Period
1s ON / 3s OFF
Size
241 x 185 x 127(mm)
Weight
3.4Kg
DC screwdriver model:
SKT-CG30 series
SKT-CGS30 series
SKT-LCG30 series
SKT-CG120 series

3
2. Appearance introduction
2.1 Panel
Notice:
Bar code scanner: There will be a waiting time of 20 seconds when the controller is turned on, the controller
has no scanner function during this time.
1. OK signal LED 7. Start signal LED
2. NG signal LED 8. Reverse signal LED
3. OKALL signal LED 9. Disable signal LED
4. Four-digit-seven-segment display for torque
value
10. 16X4 LCM display setting function
5. ESC button (Return/Leave/Enter setting
mode)
11. Enter button (Select/Confirm)
6. Up、Down、Left、Right buttons
Job: Job project JS: Job sequence TP: Tightening program
TR: Tightening repeat
Time: Display screwe
Torque: Display torque value
Status: Display status (OK,NGQ,NGC,OKALL....)

4
2.2 Bottom
2.3 Upper case
1.
Micro SD card slot (Data Storage)
6.
Voltage Choice Switch
2.
External wireless module port
7.
Barcode scanner USB type-A port
3.
Software update port
8.
Wired communication port
4.
Tool connector
9.
Output signal port
5.
Socket and switch
10.
Input control signal port
1.DC fuse station (Content 10A/250V)
2.Grounding station (FG)
1.
2.
3.
4.
6.
5.
9.
10.
8.
7.
1.
2.

5
2.4 LCM display function introduction
3System setting method introduction
3.1 Hot key function introduction
3.2 Enter setting function page
1. Display job
2. Display sequence
3. Display system status
4. Display job sequence
5. Display repeat times
6. Display action time
7. Display number of turns
8. Display the target torque/
display the tightening
torque
1.Left button: Press 3 seconds to return to the first job sequence after beep sound.
2.Down button: Press 3 seconds to return to the last job sequence after beep sound.
3.Up button: Press up and down button and release to view tool setting.
4.Right button: Press for 3 seconds to go to the next job sequence.
1. Press “ESC” button for 3 seconds to enter settings after beep sound
2. Input password and press Enter to enter settings
3. Follow below image to enter Control setting、Program setting、Screw setting 、File
management；
Press『ESC』and back to status display page. Choose one of program
and press『
Enter』
to the next page.
Job：1 JS：1 Time：
0.267
TP：1 TR：5 Thread：
1.5
****** Torque:11.27kgc
Status: OK
2.
3.
4.
5.
1.
6.
7.
8.
3
1
4
2
1
2

6
4. Control setting
Name
Set Up Time
and Value
Function Description
Default setting
Operation mode
STD/ADV
Connection mode.
STD: Standalone mode.
ADV: KL-AMS network system.
(STD/ADV) connection mode.
STD
Device ID
001~250
Equipment No.
01
Tool Start Mode
Both/Push/Lever
Choose tool start mode.
Lever
Tool LED Mode
START/ON/OFF
Set tool LED on or off.
OFF
Edit Job’s Seq
J
：
01~50
JS：01~50
TP：00~99
TR：00~99
Reverse button：
CW/CCW
Force level:0~9
RPM：
Setup screw sequence and repeat. time in job
project, save up to 50 projects.
JS: display job sequence.
TP: display tightening program.
TR: display repeat times.
Remove the screw button settings:
Forward (CW) and reverse (CCW) can be set
Force Level：Number of force segments
Force0(disable)、1~9(10%~100%)
RPM：set to remove the screw speed
Job
：
00
JS：01
TP：00
TR：00
Reverse buttonsetting：
1. Direction:
CCW
2. Force Level:5
3. RPM：
the lowest rpm (please
refer to
thespecification
of screwdriver)
Call Job
01~50
Select program
00
Factory Default
N/Y
Return to default status and remove all memory
data.
N
Torque Uuit
Kgf.cm/N.m
/kgf.m
/lbf.in
Set up torque display unit.
Kgf.cm
Gate Mode
None/Once/Twice
None: Function off.
Once: Workpiece in position (Short signal.)
Twice: Workpiece in/out position (Open signal).
None
OKALL Signal
ONCE/EACH
OKALL signal output method
Once: Output OKALL signal after all sequences
completed. OKALL signal output time depends
on At setting.
Each: Output OKALL signal after each sequence
completed. OKALL signal output time depends
on At setting.
ONCE
Save Job Barcode
1~50
“Scan job barcode “will show after pressing.
After using scanner to scan barcode, it will save
barcode into controller automatically.
Setup sequence 1 to 50, it will switch to barcode
sequence. Barcode length should not exceed 54
bits.
01
Barcode Setting
01~50
From：01~54
Count：01~54
Below steps will show you how to use certain
section of a barcode to select/switch Job.
Step 1. Determine the initial point of the section
(01-20)
Step 2. Determine section size (01-20)
Step 3. Assign selected section to Job (01-50)
01
From：01
Count：01
Batch Mode
Decrease/Increase
Select count up or count down
Decrease

7
Controller Time
YYYY/MM/DD
HH：MM：SS
Set up controller time
Year/Month/Day/Hour/Minute/Second.
2018/01/01
01：01：01
Product Serial Number
S/N
Display device product serial number.
S/N
Change Password
0000~9999
Set up password lock
0000
Output Select
WIFI/LAN/RS-232
Select data output from offline
to online
RS-232
Buzzer Mode
ON/OFF
Setup buzzer.
ON
Language Select
Chinese/
English
Select language
English
Barcode Enable
OFF/ON
Turn on the barcode enable function and scan the
barcode before starting to work, or turn off the
function to start work without scan barcode.
OFF
IP Address
LAN
(STATIC/DHCP)
IP
Mask
Gateway
STATIC: User can set a static IP address
manually.
DHCP: An IP address assigned by network server
via router automatically.
Select manual setting and fill out an available IP
address.
IP：IP address
Mask：Subnet mask
Gateway：Default Gateway
LAN
：
STATIC
IP：192.168.0.7
Mask：255.255.255.0
Gateway：
192.168.0.1
Start Signal Mode
Motor/Trigger
Duration of start signal when screwdriver is
stopped.
Motor：The start signal disappears when
screwdriver is stopped.
Start signal：When the driver is stopped, the start
switch (press lever plate/ push down/ external
signal) is released. The start signal disappears.
Motor
5. Program setting
Name
Set Up Value
Function Description
Default setting
Tightening Step
001~250
Step can set the speed, target value (torque / time /
number of turns)...
01
Step Name
******
Setup program name, it can
choose number、capitals and
lower case letters、number for
program name.
******
RPM
Setup rotation speed (According
to screwdriver type
Please refer to the
specification of
screwdrivers
Option
Q/C
Setup tightening target
Force
Direction
CW/CCW
Setup rotation direction
CW
Delay Time
0.0~9.9
Setup interval time between screws
0.8
Target Thread
000.1~999.9
Setup target no. of thread
005.0
Target Torque
Setup target torque
Please refer to the
specification of
screwdrivers
Hi Torque
000.01~499.99
Setup max. torque value
Please refer to the
specification of
screwdrivers
Lo Torque
000.00~499.98
Setup min. torque value
000.00
Hi Thread
000.1~999.9
Setup max. thread value
999.9
Lo Thread
000.0~999.8
Setup min. thread value
000.0

8
6. Screw setting
Name
Set Up
Value
Function Description
Default
setting
Tightening Program
01~99
Setup screw parameter.
01
Screw Name
******
Setup screw parameter name. It can choose
number
、
capitals and lower case letters
、
number.
******
Step 1
001~250
Setup 1st sequence
01
Step 2
000~250
Setup 2nd sequence
00
Step 3
000~250
Setup 3rd sequence
00
Step 4
000~250
Setup 4th sequence
00
Step 5
000~250
Setup 5th sequence
00
OKALL Alarm Time
0.0~9.9
AT
：
OKALL signal holding time
1.0
OK Time
0.0~9.9
OT
：
OK signal holding time
9.9
NG Stop
OFF
1~9
Disable screwdriver when error occurred.
1~9
Setting value “1” means the screwdriver will be locked
when an error occurs.
Setting value “2” means when two consecutive errors
occurs will lock the screwdriver.
Setting value “3” means when three consecutive errors
occurs will lock the screwdriver…and so on. If the
tightening status is OK once, it will be recalculated。
ON: When malfunction signal『NS』happens, it will
disable screwdriver immediately；User need to press
『ENTER』button to deactivate rotation(For I/O part.
But screwdriver can reverse.)
OFF: When malfunction『NG』happen, screwdriver will
not stop；it will not affect next activation. It will provide
a warning
OFF
OKALL Stop
OFF/ON
Disable screwdriver when batch completed
ON: Stop screwdriver after batch completed. Users need
to press『ENTER』(For I/O part, it is confirm signal)
OFF: Screwdriver is normal after batch completed.
OFF
7. Extra function
Name
Function Description
Export to SD Card
Export to controller internal setting value(Controller setting
、
Program setting
、
Screw setting)
Calibrate Tool
Calibration mode

9
8. CONFIRM mode
Code Description Disable method
C1 Once external confirmation “GATE”
External GATE Signal
Trigger once
C2 Twice external confirmation “GATE”
External GATE Signal
Trigger twice
C3
When
『
OKALL disable screwdriver
』
function is on, LCM
will display『C3』after a batch completed.
Panel Enter button/
External CONFIRM
C4 When 『OKALL disable screwdriver』＆『Gate mode_ trigger once』
functions are on LCM will display『C4』after a batch completed.
External GATE Signal
Trigger once +Panel Enter
/External CONFIRM
C5 When『OKALL disable screwdriver』＆『 Gate Mode_ trigger twice』functions
are on；LCM will display『C5』after a batch completed.
External GATE Signal
Trigger twice +Panel
Enter/External CONFIRM
NS When error occurs, LCM will display『NS』
Panel Enter button/
External CONFIRM
BS
When turn on the Barcode Enable, "BS" will be displayed before the job is
executed.
Barcode scan function
OK
When screwdriver shut off, LCM will display
『
OK
』
NA
OKALL
When a batch is completed
，
LCM will display
『
OK ALL
』
NA
NG
NG-F
：
Sequence incomplete
NS-F：Press Confirm/Enter for next action.
NGQ: When output torque isn’t inside set torque range. Output torque could
be lower than“LQ”or higher than”HQ”
NGC: When number of output shaft rotation isn’t
inside set range. No. of
rotation could be lower than“LC”or higher than”HC”.
Sequence incomplete: 1NG-F means sequence 1
is not completed properly,
2NG-F means sequence 2 is not completed properly… and so on.
NA
E3
Vo l t a g e -drop protection
：
When the voltage of the electric screwdriver drops
instantly, the electric screwdriver will be stopped, and the LCM displays this
symbol, representing that the screwdriver is currently under low-voltage
protection.
NA
E4
Over-temperature protection
：
When the internal temperature of the electric
screwdriver is too high, the electric screwdriver will be stopped, and the LCM
displays E4, representing that the screwdriver is currently under
over-temperature protection.
NA
E5
Stall protection
：
When the startup of the electric screwdriver motor is
abnormal, the electric screwdriver will be stopped, and the LCM displays E5,
representing that
the screwdriver is currently under motor stall protection.
NA
E7
Torque abnormal: When sensor received the abnormal parameters form
screwdriver, it will stop the actions of the screwdriver and display E7 symbol
on the LCM.
NA
E8
Temp cooling down state: When the screwdriver enters the temperature
protection, it will stop the action of the screwdriver and display E8 symbol on
the LCM.
NA
E9
Abnormal operation: When the screwdriver runs continuously for more than
20 seconds, it will stop the action of the screwdriver and display E9 symbol
on the LCM.
NA
Er
GATE function abnormal
：
When the GATE function is on and function
abnormal, the buzzer will alarm and LCM displays this Er.
Please confirm GATE phase
and setting mode
ES
Screwdriver end communication error：When the electric
screwdriver communication error occurs, the
electric screwdriver will be stopped and the LCM displays this ES.
NA

10
EOC
Calibration is required when EOC is stated on LCM display.
[Note]: When numbers of tightening are reached one million time, the EOC
warning comes up on display panel each time as machine turning on.
NA
ELS
When LCM displays the word ELS, it indicates that the SD card capacity is
less than 100MB, and it will stop the operation of the screwdriver. Which
need to press the Enter key to release the screwdriver freeze state.
NA
EPC
ADV MODE communication abnormal
。
NA
9. External output control function description
Connector No Symbol Definition Function Description
CN 1 START
RUN FWD:
When the screwdriver is on,CN1、2 short.
When it short, CN1+CN2 short.
When it open, CN1+CN2 open.
CN 2 COM
CN 3
-
-
CN 4
-
CN 5 REVERSE
RUN BWD:
When the screwdriver reverse,CN5、6 short.
When it short, CN5+CN6 short.
When it open, CN5+CN6 open.
CN 6 COM
CN 7 OK
OK:
When a screw is fastened,CN7、8 short.
When it short, CN7+CN8 short.
When it open, CN7+CN8 open.
CN 8 COM
CN 9 NG
NOK:
When there is malfunction,CN9、10 short
When it short, CN9+CN10 short.
When it open, CN9+CN10 open.
CN 10 COM
CN 11 OKALL
OK SEQUNECE:
When it completed sequence setting screw,CN11、12 short.
When it short, CN11+CN12 short.
When it open, CN11+CN12 open.
CN 12 COM
CN 13 Vdc
Controller output voltage: DC+12V/100mA or +24V/50mA
Default value: +24V/50mA (+12V/100mA can be customized).
CN 14
GND
Output voltage GND

11
10. External input control function description
Connector No
Symbol Definition
Function Description
CN 1
External start
signal input
START_IN
1. When CN1+CN2 short (CLOSE), screwdriver
start functioning.
2. When CN1+CN2 open (OPEN)，screwdriver stop
functioning.
CN 2 GND
CN 3
External reverses
signal input
REVERSE
1.When external reverse signal CN3+CN4 short
(CLOSE) first and activate signal CN1+CN2 short (CLOSE),
screwdriver start reversing.
2.When external reverse signal CN3+CN4 open (OPEN) first
and activate signalCN1+CN2 short (CLOSE), screwdriver
start forwarding.
CN 4 GND
CN 5
External disable
signal input
DISABLE
1.When CN5+CN6 short (CLOSE), screwdriver cannot be
activated.
2.When CN5+CN6 open (OPEN), screwdriver can be
activated.
CN 6 GND
CN 7
External confirm
signal input
CONFIRM
1.When system requests to press confirm button, we can short
CN7+CN8 (CLOSE) instead.
2. After CONFIRM is executed, the NG signal is also cleared.
CN 8
GND
CN 9
External clear
signal input
CLEARED
1.To clear sequence/program, it can be activated by shorting
CN9+CN10(CLOSE)
CN 10
GND
CN 11 External sensor switch
GAT E
1.By inputting a confirm signal, it makes machine to judge it
effective value.
2.Sensor switch：Switch in process can be
one or two.
CN 12 GND
CN 13
External confirm
SEQUENCE
CLEARED
When we need to clean sequence, it can be activated by
shorting CN13+CN14 (CLOSE).
CN 14
GND

12
11. TCG Data transmission description and flow control suggestion
VER:2020060201
1. Controller power on and time synchronization
After controller is power on, it will send data {REQ100...} each second to inform
external device such as computer、PLC、AMS. The external device needs to reply {CMD100,....} that to sync
the external device time to the controller.
If the controller does not receive {CMD100,....},{REQ100,...}will be sent again after 10 seconds.
2. When controller received barcode information, it will send scanned data and data format as {REQ101,...} to
external device for control judgement or record saving. External device needs to reply {CMD100,....}.
3. After controller is power on and screwdriver shut off, brake signal format as {DATA100,....} will be send.
Every shut off will cause column 14 (no. of total tightening on controller) to increase by 1. External device
needs to reply {CMD100,....}, if not replying CMD100,the controller will keep on sending DATA100(only
update date time) and column 14 (no. of total tightening on controller) value will remain unchanged.
4. Shut off data will be sent after each shut off. Use the column 14 (no. of tightening on controller) to judge if
there it is a new shut off data or not.
5. When controller receive feedback and format as {CMD100,....} from external device, controller will resume
to automatically send {REQ100,...} and be able to configure controller time.
6. Recommended software control flow as below:
P.S: The content of [CMD100] in flow as the below:
{CMD100,YEAR,MONTH,DAY,HOUR,MINUTE,SECOND,0000,0000,0,1}
Str2 0001~9999 YEAR
Str3 01~12 MONTH
Str4 01~31 DAY
Str5 00~23 HOUR
Str6 00~59 MINUTE
Str7 00~59 SECOND
Str8 0000-9999 Check Sum (YEAR+MONTH+DAY+HOUR+MINUTE+SECOND = Check Sum)
Str9 0000-9999 Key Code (Check Sum + 5438 = Key Code)
Str10 (default: 0)
Str11 Instruction number (Same as the Instruction number of REQ100)
7. When the screwdriver is running, it will start transmitting {DATA101,....}
until the screwdriver status (for example: NG,OK...) is generated.
PS:WIFI and Ethernet will not output {DATA101,...} data.

13
External device
PC/AMS/PLC
(Slave)
Controller
TCG
(Master)
Ethernet
External device response to controller
CMD100(send/sec.)
Cyclic communication
Controller send to external device
REQ100(send/sec.)
Get Barcode Data
Barcode data from the controller
REQ101
External device response to controller
CMD100
Controller
TCG
(Master)
External device
PC/AMS/PLC
(Slave)
External device response to controller
CMD100
Controller send to external device
DATA100(After Data101, check column 14 of Data 100
to judge if it is any new data)
Controller
TCG
(Master)
External device
PC/AMS/PLC
(Slave)
Get Torque values during fastening process
Controller send to external device
DATA101(Tool is busy now and keeps sending Data
101 until the tool gets new status)
Our company reserves the right to modify
the product without prior notice.

1. {REQ100} Data format/exa
m
Field Parameter Value Data Type String Length Position Description
1 Header+CMD {REQ100 String 7 Byte 1-7 Header+Command code
2Year 0001~9999 String 4 Byte 9-12 Year
3Month 01~12 String 2 Byte 14-15 Month
4Date 01~31 String 2 Byte 17-18 Date
5Hour 00~23 String 2 Byte 20-21 Hour(24 hours)
6Minute 00~59 String 2 Byte 23-24 Minute
7Second 00~59 String 2 Byte 26-27 Second
8 Check Sum 0000~9999 String 4 Byte 29-32
9Ke
y
Code 0000~9999 String 4 Byte 34-37 Ke
y
Code
10 unused 0String 1 Byte 39 unused
11 unused 0String 1 Byte 41 unused
12 Device ID 001~250 String 3 Byte 43-45 Device index number arran
g
ed in the same assembl
y
line (or
13 Tool SN 20 B
y
tes String 20 Byte 47-66 Screwdriver serial no.
14 Device SN 20 B
y
tes String 20 Byte 68-87 Device serial no.
15 Device Operation Mode 0~3 String 1 Byte 89
Mode :
0 : ADV (Connection mode),
1 : STD (Standalone Mode),
2 : ALI (Alignment mode) ,
3 : SET(Settin
g
mode)
16 Sequence Control Mode 0~1 String 1 Byte 91 0 : Sequence control mode
1 : Ski
p
se
q
uence mode
17 Job 01~50 String 2 Byte 93-94 Selected Job
18 Sequence 01~50 String 2 Byte 96-97 Selected Sequence
19 Select Tool 1 String 1 Byte 99 Selected Tool (Current activated screwdriver)
20 Program Unit 01~99 String 2 Byte 101-102 Selected Unit Program
21 Device Type 4String 1 Byte 104 Device type (4:TCG)
22 Tool Connect 0~1 String 1 Byte 106 Screwdriver connection status (1: Connect, 0: Not connect)
23 Device Version 0.000~9.999 String 5 Byte 108-112 Device firmware version
24 Tool Version 0.00~9.99 String 4 Byte 114-117 Screwdriver firmware version
25 Tool Enable/Disable Stat
u
0~1 String 1 Byte 119 Screwdriver status (0: Disable, 1: Enable)
26 Tool Stop Status 0~9,A~L String 1 Byte 121 Tool Stop Status (0: None , 1:NS, 2:AS, 3:E3, 4:E4, 5:E5, 7:E7, 8:E8, 9:E9,
A:EPC, B:ESC, C:ES, D:Er, E:C1, F:C2, G:C4, H:C5, I:EOC, J:BS, K:Confirm,
27 Screw count 00~99/00~99 String 5 Byte 123-127 The numbers of remaining screws / Total screws
28 Instruction number 1~255 String 3Byte 129-131 Instruction number
29 Tail } String 1 Byte 133 Tail
ASCII code LF
ASCII code CR
{REQ100,... }Total:133 Byte,29 Field
Remark
2. {REQ101} Barcode format/e
Field Parameter Value Data Type String Length Position Description
1Header+CMD {REQ101 String 7 Byte 1-7 Header+Command code
2Year 0001~9999 String 4 Byte 9-12 Year
3Month 01~12 String 2 Byte 14-15 Month
4Date 01~31 String 2 Byte 17-18 Date
5Hour 00~23 String 2 Byte 20-21 Hour(24 hours)
6Minute 00~59 String 2 Byte 23-24 Minute
7Second 00~59 String 2 Byte 26-27 Second
8 Check Sum 0000-9999 String 4 Byte 29-32
9 Key Code 0000-9999 String 4 Byte 34-37 Key Code
10 Barcode 1~54 Byte String 54 Byte 39-92 Barcode data
11 Tool SN 20 Bytes String 20 Byte 94-113 Screwdriver serial no.
12 Device SN 20 Bytes String 20 Byte 115-134 Device serial no.
13 Instruction number 1~255 String 3 Byte 136-138 Instruction number
14 Tail } String 1 Byte 140 Tail
15 ASCII code LF
16 ASCII code CR
{REQ101, ..... }Total: 140 Byte,14 Field
Remark
3. {DATA100} Data format/ex
a
Field Parameter Value Data Type String Length Position Description
1Header+CMD {DATA100 String 8 Byte 1-8 Header+Command code
2Year 0001~9999 String 4 Byte 10-13 Year
3Month 01~12 String 2 Byte 15-16 Month
4Date 01~31 String 2 Byte 18-19 Date
5Hour 00~23 String 2 Byte 21-22 Hour(24 hours)
6Minute 00~59 String 2 Byte 24-25 Minute
7Second 00~59 String 2 Byte 27-28 Second
8 Check Sum 0000-9999 String 4 Byte 30-33
9 Key Code 0000-9999 String 4 Byte 35-38 Key Code
10 Device Type 4 String 1 Byte 40 Device type (4:TCG)
11 Device ID 001~250 String 3 Byte 42-44
Device
index
number
arranged
in
the
same
assembly
line
(or
workstation)
12 Tool SN 20 Bytes String 20 Byte 46-65 Screwdriver serial no.
Less than 20 B
y
tes ,fill the underline"_".
13 Device SN 20 Bytes String 20 Byte 67-86 Device serial no.
Less than 20 B
y
tes ,fill the underline"_".
14 Device Count 0000000001~9999999999 String 10 Byte 88-97 Device accumulated shutoff count after poweron
15 Job 01~50 String 2 Byte 99-100 Selected Job
16 Sequence 01~50 String 2 Byte 102-103 Selected Sequence
17 Program unit 01~99 String 2 Byte 105-106 Selected Unit Program
18 Program Name 1~6 Bytes String 6 Byte 108-113 Setup program name, it can choose number、
ca
p
itals and lower case letters、number for
p
ro
g
ram name.
19 Select Tool 01~09 String 2 Byte 115-116 Selected Tool (Current activated screwdriver)
20 Torque
Please
refer
tothe
specification
of
screwdrivers
String 9 Byte 118-126 Shutoff troque(example:0000.0000)
21 Torque unit 0~3 String 1 Byte 128 Torque unit(0: kgf.cm, 1: N.m, 2: lbf.in, 3: kgf.m)
22 Fastening time 0000.0000~0009.9990 String 9 Byte 130-138 Fastening time(ms)
23 Fastening thread 0000.0000~9999.9999 String 9 Byte 140-148 Fastening thread
Item 1 to 14 are separated by "," (ASCII 0x2c)
{DATA100,2019,11,26,16,24,48,2144,7582,4,003,TMP0005_____________,TCG-TEST____________,0000000001,01,01,01,******,01,0000.0000,0,0000.4720,0003.0000,99/99,1,1NG-F,0,}
2.Command {REQ101} : Send from Device to Host (Send barcode data to host immediately after barcode scaned a data)
Kilews KL-TCG Basic Data Output Protocol Description
(Ver1.0_20210701_01)
There are three basic data output formats send from device (TCG) to external system (DAS/AMS/Other System) via the buildin RS232 port on the device :
1.Command {REQ100} : Send from Device to Host (Send device status to host per second after device startup ready)
COMPORT Setting:Baud rate : 115200/9600(CTDS 1.7X), Data bit : 8 , Stop bit : 1, Parity bit :NON
Serial communication Mode -ASCII (American Standard Code for Information Interchange)
3.Command {DATA100} : Send from Device to Host (Send last shutoff data to host immediately and repeat per second after screwdriver shutoff )
ps : 1.Device will change output data from {DATA100} to {REQ100} after read {CMD100} from external system
{REQ100,2019,11,26,13,39,57,2165,7603,0,0,003,TMP0005,TCG-TEST,1,1,10,10,1,10,4,1,1.008,1.09,1,0,99/99,100,}
Item 1 to 29 are separated by "," (ASCII 0x2c)
3.Command {DATA101} : Send from Device to Host (Send the data to the host immediately when the screwdriver is running)
4.Command {CMD100} : Send from Host to Device (Host respond system time to device )
{REQ101,2019,11,26,15,56,48,2175,7613,OPID0000001,TMP0005,TCG-TEST,100,}
2.The character position in the string does not contain a comma

24 Screw count 00~99/00~99 String 5 Byte 150-154 The numbers of remaining screws / Total screws
25 INC/DEC 0~1 String 1 Byte 156 INC/DEC(0: INC, 1: DEC)
26 Status OK,NGQ,NGC,OKALL,NG-F,NS-F String 5 Byte 158-162
Fastening status
OK:Each time when the fastening is complete.
NGQ: stop torque is less than L/more than H.
NGC: stop number of turns is less than L/more than H.
OKALL:Each time when a batch is complete.
NG-F：Sequence incomplete
1(Number represents step,5 step)
NS-F：Press Confirm/Enter for next action.
1(Number represents step,5 step)
Less than 5 B
y
tes
,
fill the underline" ".
27 Tool Stop Status 0~9,A~H String 1 Byte 164 Tool Stop Status(0: None , 1:NS, 2:AS, 3:E3, 4:E4, 5:E5, 7:E7, 8:E8, 9:E9,
A:EPC, B:ESC, C:ES, D:Er, E:C1, F:C2, G:C4, H:C5)
28 Tail } String 1 Byte 166 Tail
29 ASCII code LF
30 ASCII code CR
{DATA100, ..... }Total:166 Byte,28 Field
Remark
4. {CMD100} Data format/exa
m
Field Parameter Value Data Type String Length Position Description
1Header+CMD {CMD100 String 7 Byte 1-7 Header+Command code
2Year 0001~9999 String 4 Byte 9-12 Year
3Month 01~12 String 2 Byte 14-15 Month
4Date 01~31 String 2 Byte 17-18 Date
5Hour 00~23 String 2 Byte 20-21 Hour(24 hours)
6Minute 00~59 String 2 Byte 23-24 Minute
7Second 00~59 String 2 Byte 26-27 Second
8 Check Sum 0000-9999 String 4 Byte 29-32 YEAR+MONTH+DAY+HOUR+MINUTE+SECOND = Check Sum
9 Key Code 0000-9999 String 4 Byte 34-37 Check Sum+5438=Key Code
10 Device Name 0~1 String 1 Byte 39 Device Name(0: AMS, 1: DAS)
11 Instruction number 1~255 String 3 Byte 41-43 Instruction number
12 Tail }String1 Byte45
Tail
13 ASCII code LF
14 ASCII code CR
{CMD100, ..... }Total: 45Byte,12 Filed
Remark
4. {DATA101} Data format/ex
a
Field Parameter Value Data Type String Length Position Description
1Header+CMD {DATA101 String 8 Byte 1-8 Header+Command code
2Fastening time 00.000~99.999 String 6Byte 10-15 Fastening time
3Torque Please refer tothe specification of screwdriv String 7Byte 17-23 Torque(Torque value varies according to the torque unit)+Tail
4ASCII code LF
5ASCII code CR
{DATA101, ..... }Total: 23Byte,3 Filed
Remark
Communication interface :
Connection : USB WIFI
※The communications protocol will be slightly different from the controller version update, please find the contact person to obtain the latest version of the transmission
communications protocol.
{DATA101,00.612,000.25}
1.Item 1 to 3 are separated by "," (ASCII 0x2c)
2.WIFI and Ethernet will not output {DATA101,...} data.
Item 1 to 28 are separated by "," (ASCII 0x2c)
Remark
※ The external device can judge the 14th field (Device Count) of response data to check if there is any new update tightening data from DATA100.
If the Device Count increased which means there is a new record.
1.Barcode scanner 1.WIFI module
2.Connection method 2.Connection method
{CMD100,2019,11,26,16,24,48,2144,7582,0,100,}
1.Item 1 to 12 are separated by "," (ASCII 0x2c)
2.Reply to CMD100 when the time is inconsistent or repeat {DATA100}
RS-232C 9 Pin Female (DCE) to PC or PLC (DTE)