Kilews KL-TCG User manual

KL-TCG User Manual
Model : KL-TCG-L
Model : KL-TCG
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com.tw Y2F214-1-014
20220112

1
Table of Contents
1. Product specification introduction....................................................................................................2
2. Appearance introduction...................................................................................................................3
2.1 Panel..................................................................................................................................................3
2.2 Bottom...............................................................................................................................................4
2.3 Upper case.........................................................................................................................................4
2.4 LCM display function introduction...................................................................................................5
3. System setting method introduction .................................................................................................5
3.1 Hot key function introduction...........................................................................................................5
3.2 Enter setting function page ...............................................................................................................5
4. Control setting ..................................................................................................................................6
5. Program setting.................................................................................................................................7
6. Screw setting ....................................................................................................................................8
7. Extra function ...................................................................................................................................8
8. CONFIRM mode..............................................................................................................................9
9. External output control function description..................................................................................10
10. External input control function description .................................................................................... 11
11. Data transmission description and flow control suggestion............................................................12
12. EXPLODED VIEW DRAWING & PARTS LIST..........................................................................14

2
1. Product specification introduction
Model KL-TCG KL-TCG-L
Input Voltage
AC 115V / 230V
Input Frequency
50 - 60Hz
Input Current
6.3A
Input Voltage
DC 40V
Output Current
Max 9A
Output Power
360W
Function Period
1s ON / 3s OFF
Size
241 x 185 x 127(mm)
Weight
3.4Kg
DC screwdriver model:
SKT-CG30 series
SKT-CGS30 series
SKT-LCG30 series
SKT-CG120 series

3
2. Appearance introduction
2.1 Panel
Notice:
Bar code scanner: There will be a waiting time of 20 seconds when the controller is turned on, the controller
has no scanner function during this time.
1. OK signal LED 7. Start signal LED
2. NG signal LED 8. Reverse signal LED
3. OKALL signal LED 9. Disable signal LED
4. Four-digit-seven-segment display for torque
value
10. 16X4 LCM display setting function
5. ESC button (Return/Leave/Enter setting
mode)
11. Enter button (Select/Confirm)
6. Up、Down、Left、Right buttons
Job: Job project JS: Job sequence TP: Tightening program
TR: Tightening repeat
Time: Display screwe
Torque: Display torque value
Status: Display status (OK,NGQ,NGC,OKALL....)

4
2.2 Bottom
2.3 Upper case
1.
Micro SD card slot (Data Storage)
6.
Voltage Choice Switch
2.
External wireless module port
7.
Barcode scanner USB type-A port
3.
Software update port
8.
Wired communication port
4.
Tool connector
9.
Output signal port
5.
Socket and switch
10.
Input control signal port
1.DC fuse station (Content 10A/250V)
2.Grounding station (FG)
1.
2.
3.
4.
6.
5.
9.
10.
8.
7.
1.
2.

5
2.4 LCM display function introduction
3System setting method introduction
3.1 Hot key function introduction
3.2 Enter setting function page
1. Display job
2. Display sequence
3. Display system status
4. Display job sequence
5. Display repeat times
6. Display action time
7. Display number of turns
8. Display the target torque/
display the tightening
torque
1.Left button: Press 3 seconds to return to the first job sequence after beep sound.
2.Down button: Press 3 seconds to return to the last job sequence after beep sound.
3.Up button: Press up and down button and release to view tool setting.
4.Right button: Press for 3 seconds to go to the next job sequence.
1. Press “ESC” button for 3 seconds to enter settings after beep sound
2. Input password and press Enter to enter settings
3. Follow below image to enter Control setting、Program setting、Screw setting 、File
management；
Press『ESC』and back to status display page. Choose one of program
and press『
Enter』
to the next page.
Job：1 JS：1 Time：
0.267
TP：1 TR：5 Thread：
1.5
****** Torque:11.27kgc
Status: OK
2.
3.
4.
5.
1.
6.
7.
8.
3
1
4
2
1
2

6
4. Control setting
Name
Set Up Time
and Value
Function Description
Default setting
Operation mode
STD/ADV
Connection mode.
STD: Standalone mode.
ADV: KL-AMS network system.
(STD/ADV) connection mode.
STD
Device ID
001~250
Equipment No.
01
Tool Start Mode
Both/Push/Lever
Choose tool start mode.
Lever
Tool LED Mode
START/ON/OFF
Set tool LED on or off.
OFF
Edit Job’s Seq
J
：
01~50
JS：01~50
TP：00~99
TR：00~99
Reverse button：
CW/CCW
Force level:0~9
RPM：
Setup screw sequence and repeat. time in job
project, save up to 50 projects.
JS: display job sequence.
TP: display tightening program.
TR: display repeat times.
Remove the screw button settings:
Forward (CW) and reverse (CCW) can be set
Force Level：Number of force segments
Force0(disable)、1~9(10%~100%)
RPM：set to remove the screw speed
Job
：
00
JS：01
TP：00
TR：00
Reverse buttonsetting：
1. Direction:
CCW
2. Force Level:5
3. RPM：
the lowest rpm (please
refer to
thespecification
of screwdriver)
Call Job
01~50
Select program
00
Factory Default
N/Y
Return to default status and remove all memory
data.
N
Torque Uuit
Kgf.cm/N.m
/kgf.m
/lbf.in
Set up torque display unit.
Kgf.cm
Gate Mode
None/Once/Twice
None: Function off.
Once: Workpiece in position (Short signal.)
Twice: Workpiece in/out position (Open signal).
None
OKALL Signal
ONCE/EACH
OKALL signal output method
Once: Output OKALL signal after all sequences
completed. OKALL signal output time depends
on At setting.
Each: Output OKALL signal after each sequence
completed. OKALL signal output time depends
on At setting.
ONCE
Save Job Barcode
1~50
“Scan job barcode “will show after pressing.
After using scanner to scan barcode, it will save
barcode into controller automatically.
Setup sequence 1 to 50, it will switch to barcode
sequence. Barcode length should not exceed 54
bits.
01
Barcode Setting
01~50
From：01~54
Count：01~54
Below steps will show you how to use certain
section of a barcode to select/switch Job.
Step 1. Determine the initial point of the section
(01-20)
Step 2. Determine section size (01-20)
Step 3. Assign selected section to Job (01-50)
01
From：01
Count：01
Batch Mode
Decrease/Increase
Select count up or count down
Decrease

7
Controller Time
YYYY/MM/DD
HH：MM：SS
Set up controller time
Year/Month/Day/Hour/Minute/Second.
2018/01/01
01：01：01
Product Serial Number
S/N
Display device product serial number.
S/N
Change Password
0000~9999
Set up password lock
0000
Output Select
WIFI/LAN/RS-232
Select data output from offline
to online
RS-232
Buzzer Mode
ON/OFF
Setup buzzer.
ON
Language Select
Chinese/
English
Select language
English
Barcode Enable
OFF/ON
Turn on the barcode enable function and scan the
barcode before starting to work, or turn off the
function to start work without scan barcode.
OFF
IP Address
LAN
(STATIC/DHCP)
IP
Mask
Gateway
STATIC: User can set a static IP address
manually.
DHCP: An IP address assigned by network server
via router automatically.
Select manual setting and fill out an available IP
address.
IP：IP address
Mask：Subnet mask
Gateway：Default Gateway
LAN
：
STATIC
IP：192.168.0.7
Mask：255.255.255.0
Gateway：
192.168.0.1
Start Signal Mode
Motor/Trigger
Duration of start signal when screwdriver is
stopped.
Motor：The start signal disappears when
screwdriver is stopped.
Start signal：When the driver is stopped, the start
switch (press lever plate/ push down/ external
signal) is released. The start signal disappears.
Motor
5. Program setting
Name
Set Up Value
Function Description
Default setting
Tightening Step
001~250
Step can set the speed, target value (torque / time /
number of turns)...
01
Step Name
******
Setup program name, it can
choose number、capitals and
lower case letters、number for
program name.
******
RPM
Setup rotation speed (According
to screwdriver type
Please refer to the
specification of
screwdrivers
Option
Q/C
Setup tightening target
Force
Direction
CW/CCW
Setup rotation direction
CW
Delay Time
0.0~9.9
Setup interval time between screws
0.8
Target Thread
000.1~999.9
Setup target no. of thread
005.0
Target Torque
Setup target torque
Please refer to the
specification of
screwdrivers
Hi Torque
000.01~499.99
Setup max. torque value
Please refer to the
specification of
screwdrivers
Lo Torque
000.00~499.98
Setup min. torque value
000.00
Hi Thread
000.1~999.9
Setup max. thread value
999.9
Lo Thread
000.0~999.8
Setup min. thread value
000.0

8
6. Screw setting
Name
Set Up
Value
Function Description
Default
setting
Tightening Program
01~99
Setup screw parameter.
01
Screw Name
******
Setup screw parameter name. It can choose
number
、
capitals and lower case letters
、
number.
******
Step 1
001~250
Setup 1st sequence
01
Step 2
000~250
Setup 2nd sequence
00
Step 3
000~250
Setup 3rd sequence
00
Step 4
000~250
Setup 4th sequence
00
Step 5
000~250
Setup 5th sequence
00
OKALL Alarm Time
0.0~9.9
AT
：
OKALL signal holding time
1.0
OK Time
0.0~9.9
OT
：
OK signal holding time
9.9
NG Stop
OFF
1~9
Disable screwdriver when error occurred.
1~9
Setting value “1” means the screwdriver will be locked
when an error occurs.
Setting value “2” means when two consecutive errors
occurs will lock the screwdriver.
Setting value “3” means when three consecutive errors
occurs will lock the screwdriver…and so on. If the
tightening status is OK once, it will be recalculated。
ON: When malfunction signal『NS』happens, it will
disable screwdriver immediately；User need to press
『ENTER』button to deactivate rotation(For I/O part.
But screwdriver can reverse.)
OFF: When malfunction『NG』happen, screwdriver will
not stop；it will not affect next activation. It will provide
a warning
OFF
OKALL Stop
OFF/ON
Disable screwdriver when batch completed
ON: Stop screwdriver after batch completed. Users need
to press『ENTER』(For I/O part, it is confirm signal)
OFF: Screwdriver is normal after batch completed.
OFF
7. Extra function
Name
Function Description
Export to SD Card
Export to controller internal setting value(Controller setting
、
Program setting
、
Screw setting)
Calibrate Tool
Calibration mode

9
8. CONFIRM mode
Code Description Disable method
C1 Once external confirmation “GATE”
External GATE Signal
Trigger once
C2 Twice external confirmation “GATE”
External GATE Signal
Trigger twice
C3
When
『
OKALL disable screwdriver
』
function is on, LCM
will display『C3』after a batch completed.
Panel Enter button/
External CONFIRM
C4 When 『OKALL disable screwdriver』＆『Gate mode_ trigger once』
functions are on LCM will display『C4』after a batch completed.
External GATE Signal
Trigger once +Panel Enter
/External CONFIRM
C5 When『OKALL disable screwdriver』＆『 Gate Mode_ trigger twice』functions
are on；LCM will display『C5』after a batch completed.
External GATE Signal
Trigger twice +Panel
Enter/External CONFIRM
NS When error occurs, LCM will display『NS』
Panel Enter button/
External CONFIRM
BS
When turn on the Barcode Enable, "BS" will be displayed before the job is
executed.
Barcode scan function
OK
When screwdriver shut off, LCM will display
『
OK
』
NA
OKALL
When a batch is completed
，
LCM will display
『
OK ALL
』
NA
NG
NG-F
：
Sequence incomplete
NS-F：Press Confirm/Enter for next action.
NGQ: When output torque isn’t inside set torque range. Output torque could
be lower than“LQ”or higher than”HQ”
NGC: When number of output shaft rotation isn’t
inside set range. No. of
rotation could be lower than“LC”or higher than”HC”.
Sequence incomplete: 1NG-F means sequence 1
is not completed properly,
2NG-F means sequence 2 is not completed properly… and so on.
NA
E3
Vo l t a g e -drop protection
：
When the voltage of the electric screwdriver drops
instantly, the electric screwdriver will be stopped, and the LCM displays this
symbol, representing that the screwdriver is currently under low-voltage
protection.
NA
E4
Over-temperature protection
：
When the internal temperature of the electric
screwdriver is too high, the electric screwdriver will be stopped, and the LCM
displays E4, representing that the screwdriver is currently under
over-temperature protection.
NA
E5
Stall protection
：
When the startup of the electric screwdriver motor is
abnormal, the electric screwdriver will be stopped, and the LCM displays E5,
representing that
the screwdriver is currently under motor stall protection.
NA
E7
Torque abnormal: When sensor received the abnormal parameters form
screwdriver, it will stop the actions of the screwdriver and display E7 symbol
on the LCM.
NA
E8
Temp cooling down state: When the screwdriver enters the temperature
protection, it will stop the action of the screwdriver and display E8 symbol on
the LCM.
NA
E9
Abnormal operation: When the screwdriver runs continuously for more than
20 seconds, it will stop the action of the screwdriver and display E9 symbol
on the LCM.
NA
Er
GATE function abnormal
：
When the GATE function is on and function
abnormal, the buzzer will alarm and LCM displays this Er.
Please confirm GATE phase
and setting mode
ES
Screwdriver end communication error：When the electric
screwdriver communication error occurs, the
electric screwdriver will be stopped and the LCM displays this ES.
NA