KiloVault HAB Series User manual

Revision: 4
11/15/2021
KiloVault® HAB™ V4 Series
Lithium Iron Phosphate (LiFePO4)
Deep Cycle Solar Batteries
Installation and User Manual

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Revision 4
KiloVault® LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] •
[email protected] • www.kilovault.com
**WARNING High Voltage Risk of Personal Injury
or Death**
As is the case with all batteries, the risk of shock is present. When handling
batteries, use protective measures including, but not limited to, safety glasses,
insulated gloves, and protective footwear.
When working with or installing batteries, use electrically insulated gloves and
tools. Remove personal metal items such as watches, rings, bracelets, etc.
The information included in this manual is accurate at the time of publication.
However, this manual is subject to change without prior notice as we
continuously improve our products.
Additionally, the illustrations in this manual are for demonstration only and are
intended to help explain the KiloVault® HAB™ V4 system concepts and
installation instructions. Details may vary slightly depending upon the market
region and the product version.
This publication could include technical or other inaccuracies or typographical
errors. Changes are periodically added to the information herein; these changes
will be incorporated in new editions of the publication. KiloVault® may make
improvements and/or changes in the services, facilities or specifications
described in this publication at any time.
Please note: If this unit is installed by someone other than the end-user, the
installer must explain the contents of this installation and user’s manual to the
end-user.

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Revision 4
KiloVault® LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] •
[email protected] • www.kilovault.com
Contents
1. Safety Information ...................................................................................... 5
1.1. Symbols Used in this Manual............................................................ 5
1.2. General Safety Precautions and Instructions.................................... 6
1.3. Battery Handling Guide..................................................................... 8
1.3.1. Transportation.............................................................................. 8
1.3.2. Storage ......................................................................................... 8
1.3.3. Response to Emergency Situations .............................................. 9
1.3.4. Qualified Personnel...................................................................... 9
2. Overview................................................................................................... 10
2.1. Features .......................................................................................... 10
3. Specifications ............................................................................................ 11
3.1. Electrical Specifications................................................................... 11
3.2. Operating Environment Specifications............................................ 13
3.3. Physical Specifications .................................................................... 14
3.4. Certifications................................................................................... 15
4. Installation ................................................................................................ 15
4.1. Installation Flowchart ..................................................................... 16
4.2. Unpacking the KiloVault® HAB™ V4 ................................................ 17
4.2.1. Package Contents ....................................................................... 18
4.3. Tools, Materials, and Safety Equipment Required for Installation .. 20
4.4. Suitable Installation Locations ........................................................ 20
4.5. Install the KiloVault® HAB™ V4 Wall Mounting Plate...................... 21
4.5.1. Mounting Surface....................................................................... 24
4.5.2. Mounting and Securing the KiloVault® HAB™ V4....................... 24
4.6. Connecting the KiloVault® HAB™ V4 to Your Inverter..................... 25

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Revision 4
KiloVault® LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] •
[email protected] • www.kilovault.com
4.6.1. Connecting the KiloVault® HAB™ V4 .......................................... 27
4.6.2. Disconnecting the KiloVault® HAB™ V4...................................... 28
4.6.3. RJ45 120 Ω Resistor Plug Resistor Plug Installation.................... 28
4.6.4. Single Inverter Simplified Wiring Diagram ................................. 29
4.6.5. Multiple Inverter Simplified Wiring Diagram ............................. 30
4.6.6. Optional Battery Combiner Box and Bus Bar ............................. 31
4.6.7. Setting the KiloVault® HAB™ V4 Address.................................... 32
4.6.8. HAB to HAB and HAB to Inverter Communication Cable Pin
Definitions ................................................................................................ 33
5. Operation, Maintenance & Monitoring .................................................... 34
5.1. KiloVault® HAB™ V4 Control Panel.................................................. 34
5.1.1. KiloVault® HAB™ V4 Control Panel Details................................. 35
5.2. Calibrating Your KiloVault® HAB™ V4.............................................. 36
5.3. Charging Settings ............................................................................ 37
5.3.1. Firmware Updates...................................................................... 40
5.4. Starting the KiloVault® HAB™ V4 for the first time ......................... 41
5.5. Monitoring ...................................................................................... 42
5.6. Maintenance................................................................................... 43
5.7. Disposal........................................................................................... 43
6. Troubleshooting ........................................................................................ 43
6.1. BMS Protection / Alarm Conditions................................................ 43
6.2. Warning / Alarm Indicators............................................................. 45
6.3. Parallel Alarm Conditions and Connection Test .............................. 46
6.4. Resetting / Recalibrating the KiloVault® HAB™ V4.......................... 54
6.4.1. Resetting the KiloVault® HAB™ V4 ............................................. 54
6.4.2. Recalibrating the KiloVault® HAB™ V4 ....................................... 54
6.5. Initial KiloVault® HAB™ V4 Unboxed Voltage.................................. 55

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Revision 4
KiloVault® LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] •
[email protected] • www.kilovault.com
6.5.1. Low KiloVault® HAB™ V4 voltage when unboxed....................... 55
6.5.2. Reset the State of Charge Estimator .......................................... 55
7. Technical Support...................................................................................... 56
7.1. Downloads and Documentation ..................................................... 56
7.2. Software.......................................................................................... 56
7.3. Contact Us....................................................................................... 56
1. Safety Information
1.1. Symbols Used in this Manual
It is essential to read, understand, and follow these instructions prior to
installing or operating KiloVault® batteries.
Warning:
This is a hazardous situation which, if not avoided, could result in
serious injury or death.
Warning:
Do not place or install near flammable or explosive materials.
Warning:
Install the KiloVault® HAB™ V4 out of the reach of children and
animals.
Warning:
The KiloVault® HAB™ V4 is heavy, over 230 lb. (105 kg), and may
cause serious back injury. Lift with multiple people and lifting
equipment rated to lift and support at least 230 lb.
Warning:
Do not dispose of this product with household waste.