KiloVault HAB Series User manual

Revision: 1.00
1/28/2020
KiloVault® HAB™ Series
Lithium Iron Phosphate (LiFePO4)
Deep Cycle Solar Batteries
Installation and User Manual

2 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
**WARNING High Voltage Risk of Personal Injury or Death**
As is the case with all batteries, the risk of shock is present. When handling batteries, use
protective measures including, but not limited to, safety glasses, insulated gloves, and protective
footwear.
When working with or installing batteries, use electrically insulated gloves and tools. Remove
personal metal items such as watches, rings, bracelets, etc.
The information included in this manual is accurate at the time of publication. However, this
manual is subject to change without prior notice as we continuously improve our products.
Additionally, the illustrations in this manual are for demonstration only and are intended to help
explain the KiloVault® HAB™ system concepts and installation instructions. Details may vary
slightly depending upon the market region and the product version.
Please note: If this unit is installed by someone other than the end-user, the installer must
explain the contents of this installation and user’s manual to the end-user.

3 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
Contents
1. Safety Information ........................................................................................................................5
1.1. Symbols Used in this Manual...............................................................................................5
1.2. General Safety Precautions and Instructions .....................................................................6
1.3. Battery Handling Guide........................................................................................................7
1.3.1. Transportation................................................................................................................7
1.3.2. Storage............................................................................................................................7
1.3.3. Response to Emergency Situations...............................................................................7
1.3.4. Qualified Personnel........................................................................................................8
2. Overview........................................................................................................................................9
2.1. Features ................................................................................................................................9
3. Specifications...............................................................................................................................10
3.1. Electrical Specifications......................................................................................................10
3.2. Environmental Specifications / Operating Environment .................................................11
3.3. Physical Specifications .......................................................................................................12
4. Installation...................................................................................................................................13
4.1. Installation Flowchart ........................................................................................................13
4.2. Unpacking the HAB™.......................................................................................................14
4.2.1. Package Contents .........................................................................................................15
4.3. Tools, Materials, and Safety Equipment Required for Installation..................................17
4.4. Suitable Installation Locations...........................................................................................17
4.5. Install the HAB™ Mounting Plates .................................................................................17
4.5.1. Mounting and Securing the HAB™..............................................................................20
4.6. Connecting the HAB™ to Your Inverter .............................................................................21
4.6.1. Connecting the HABTM .................................................................................................22
4.6.2. Disconnecting the HABTM ............................................................................................22
4.6.3. Single Inverter Simplified Wiring Diagram .................................................................23
4.6.4. Multiple Inverter Simplified Wiring Diagram.............................................................24

4 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
4.6.5. Optional Battery Combiner Box and Bus Bar .............................................................25
4.6.6. Setting the HAB™ Address ...........................................................................................25
4.6.7. Inverter Communication Cable, Amphenol AT06-6S, Pin Pinouts ............................26
5. Operation, Maintenance & Monitoring.....................................................................................27
5.1. The HAB™ Control Panel.................................................................................................27
5.1.1. HAB™ Control Panel Details ........................................................................................27
5.2. Configuring and Commissioning the HABTM .....................................................................28
5.2.1. Configuration................................................................................................................28
5.2.2. Starting the HAB™ for the first time: ..........................................................................30
5.2.3. Monitoring....................................................................................................................31
5.3. Operation Using the HAB iT Application ...........................................................................31
5.3.1. Using the HAB iT Application in the “Local Control” Mode ......................................31
5.3.2. Configuring the HAB iT Application While Connected to the Internet.....................32
5.4. Maintenance.......................................................................................................................39
5.5. Disposal...............................................................................................................................39
6. Troubleshooting ..........................................................................................................................40
6.1. BMS Protection /Alarm Conditions ...................................................................................40
6.2. Warning / Alarm Indicators ...............................................................................................41
6.3. Parallel Battery Alarm Conditions and Connection Test ..................................................42
7. Technical Support........................................................................................................................46
7.1. Downloads ..........................................................................................................................46
7.2. Documentation...................................................................................................................46
7.3. Software..............................................................................................................................46
7.4. Contact Us...........................................................................................................................46
8. Revision History...........................................................................................................................47

5 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
1. Safety Information
1.1. Symbols Used in this Manual
It is essential to read, understand, and follow these instructions prior to installing or operating
KiloVault® batteries.
Warning:
This is a hazardous situation which, if not avoided, could result in serious injury or
death.
Warning:
Do not place or install near flammable or explosive materials.
Warning:
Install the HAB™ out of the reach of children and animals.
Warning:
The HAB™ is heavy, over 207 lb. (94 kg), and may cause serious back injury. Lift with
multiple people and lifting equipment rated to lift and support at least 210 lb.
Warning:
Do not dispose of this product with household waste.
Caution:
Risk of electric shock.
Attention:
Disconnect the HAB™ before carrying out maintenance or repair.
Attention:
Read this instruction manual before installing and operating the HAB™.
Note:
Indicates points of particular emphasis that make operation more efficient or
convenient.
Recyclable:
Please contact KiloVault® for recycling instructions.

6 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
1.2. General Safety Precautions and Instructions
Warning:
Failure to follow the instructions in this manual may result in serious injury or death.
Caution:
Risk of electric shock.
Warning:
Do not place or install near flammable or explosive materials.
Warning:
Install the HAB™ out of the reach of children and animals.
Warning:
The HAB™ is heavy, over 207 lb. (94 kg), and may cause serious back injury. Lift with
multiple people and lifting equipment rated to lift and support at least 210 lb.
Warning:
Do not dispose of this product with household waste.
Attention:
Read this instruction manual before installing and operating the HAB™.
Do not attempt to use any battery that appears damaged during shipment or otherwise.
Do not submerge the HAB™. This could cause personal injury and will void your warranty.
Do not attempt to disassemble the HAB™. Its components are not user serviceable. This
could cause personal injury and will void your warranty.
To avoid the risk of shock or fire, ensure all wire is properly sized and in good condition.
Do not impact, pull, drag, or step on the HAB™.
Verify that all equipment that is going to be connected to the HAB™ is turned off before
making any connections.
A small risk of spark does exist while making connections. Ensure the area is free of
explosive gasses and liquids and is not installed in confined areas. This includes flammable
fuel powered machinery, holding tanks, pipe fittings, and connectors.
Respiratory irritation may be caused if the HAB™ is punctured or cracked.
Skin contact with a punctured or otherwise open battery can cause irritation.
If the HAB™becomes punctured or cracked, use appropriate respiratory and hand
protection.

7 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
High voltage battery connections (configurations of greater than 36V DC nominal) can
be dangerous in any DC system. The HAB™ is a 48V nominal battery system and is
greater than 36V DC at the terminals when fully charged! DC voltages over 52V can
stop the human adult heart; please be careful and wear insulated gloves.
1.3. Battery Handling Guide
In addition to the General Safety Precautions and Instructions, the following guidelines should
be observed when handling the HAB™.
1.3.1. Transportation
The HAB™ should kept horizontal while being moved, except when it is being lifted into
place for mounting.
Because the HAB™ weighs over 200 lb., it should be moved with the help of multiple people
and moving / lifting equipment rated over 210 lb.
Do not drop the HAB™.
If you are transporting HAB™ batteries while they are still in the packing crate, do not stack
them more than 5 layers high.
Only transport the HAB™ face up.
Check the HAB™ immediately after transporting it.
If the HAB™ is damaged in any way, do not use it; contact KiloVault immediately.
1.3.2. Storage
In addition to the General Safety Precautions and Instructions, the following guidelines should
be observed when storing the HAB™.
The HAB™ should be stored in a clean, dry, shaded, and well ventilated area, at a
temperature between 15 °C and 35 °C.
The HAB™ must be charged to at least 70% (the state of charge upon delivery) before
storage.
Store the HAB™ no longer than 6 months.
Repeated (100%) discharges will decrease battery capacity (3000 100% discharge cycles will
reduce amp hours capacity by 75%).
Fully charge the battery within 15 days of a deep discharge of 90% or more
Do not drop, stack, or turn the HAB™ upside down.
Store the HAB™ away from children and animals.
1.3.3. Response to Emergency Situations
The HAB™ is comprised of multiple batteries, and is designed to prevent hazards resulting from
failures; however, no battery system is 100% safe, and KiloVault, LLC cannot guarantee its
absolute safety.

8 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
In the unlikely event of a fire, if possible, first shut off the source of the electricity. We
recommend having a fire extinguisher in close proximity of your power generating equipment.
Class ABC extinguishers are easily obtainable and are best suited for multipurpose fire types
such as wood, flammable liquids, and electrical appliances.
1.3.4. Qualified Personnel
This guide, and the tasks and procedures described in this manual, are intended for use by
qualified personnel only. Only qualified personnel shall install, operate, overhaul, or maintain
the HAB™. During maintenance or overhaul, at least two people (equipped with protective
measures, including but not limited to, safety glasses, insulated gloves, and safety shoes) must
be present.
Qualified personnel are defined as being a trained and locally certified electrician or installer
who has all of the following skills and experience:
Knowledge of the functional principles and operation of on-grid and off-grid (backup)
electrical systems.
Knowledge of the dangers and risks associated with installing and using electrical devices
and acceptable mitigation methods.
Knowledge of the installation of electrical devices.
Knowledge of and adherence to the information in this guide, to all applicable safety
precautions, and to electrical industry best practices.

9 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
2. Overview
KiloVault® HAB™ Series wall-mount energy storage systems provide a 7.5 Kilowatt-hour battery
in a single package. Up to eight units can be used together for additional capacity. The HAB
Series has been designed for trouble-free mounting and is easy to connect with other system
components.
2.1. Features
High safety Lithium Iron Phosphate (LiFePO4) battery
Wall mounted all-in-one design
Integrated inverter CAN-bus support
Integrated Wi-Fi communications (HAB iT)
Long cycle life (≥4000cycles)
Advanced High/Low temperature cycle performance
Intelligent LED & LCD display
Support for up to 14 HAB™ battery (Master plus 13 Slave) modules in parallel

10 of 47
KiloVault®LLC • 330 Codman Hill Road, Boxborough, MA 01719 • [phone] • [e-mail] • www.kilovault.com
3. Specifications
3.1. Electrical Specifications
Note:
Specifications are subject to change without prior notice.
The following specifications describe the HAB™ system.
Item
Specification
Model
HAB™ 7.5
Battery Type
LiFePO4
High Voltage Cutout
59.0 V
Low Voltage Cutout
48.0 V
Maximum Continuous Charge Current
120 A
Maximum Continuous Discharge Current
150 A
Maximum Continuous Discharge Power
7.5 kW
Minimum Discharge Voltage
48.0 V
Nominal Capacity
150 Ah
Nominal Energy
7.68 kWh
Nominal Voltage
51.2 VDC
Operational Temperature Range
32° to 113° F (0° to 45° C)
Peak Discharge Current (3s)
500 A
Peak Discharge Power (3s)
25 kW
Recommended Floating Charge Voltage
55.2 V
Standard Charge Voltage
56.4 V
Weight
Over 207 lb. (94 kg)
Refer to Troubleshooting for a complete list of protection limits.