Kilowatt Labs SIRIUS 1860-48-B-1C-M-SD-A-X-X-G User manual

SIRIUS CAPACITOR MODULE
User Manual
Model number: 1860-48-B-1C-M-SD-A-X-X-G
Version 1.0; Release Date: June 2020
Author:
Mamoona Khalid

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
2
Introduction
The Sirius Capacitor Module (“Sirius”) is supercapacitor-based storage that uses supercapacitors as
storage cells instead of chemical cells. Kilowatt Labs’ proprietary balancing, control and charge
retention algorithms control the operation of the supercapacitor-based modules, making Sirius a safe,
efficient and effective alternative to chemical batteries wherever chemical batteries are deployed.
Legal Provisions
No part of this User Manual (“Manual”) may be reproduced, or transmitted, in any form or by any
means, without the prior written permission of Kilowatt Labs, Inc. (“Kilowatt” or the “Company”).
Specifications in this Manual are subject to change without notice. While every attempt has been
made to make the Manual accurate and up-to-date, users are cautioned that product improvements
may cause the Company to make changes to specifications without advance notice. Users are
encouraged to consult the Company or its Resellers before using the Manual. Neither the Company
nor its Resellers shall be liable for any indirect, incidental, or consequential damages under any
circumstances caused by reliance on the material presented, including, but not limited to, omissions,
typographical errors, arithmetical errors or listing errors in the content material. The content of this
manual shall not be modified without the written authorization of the Company.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. Kilowatt Labs® is a registered
trademark of the Company.

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
3
Contents
1 Safety Instructions:...................................................................................................................5
1.1 Symbols Convention: ........................................................................................................5
1.2 Safety Precautions: ...........................................................................................................5
1.3 Modules Connection Safety Precautions:.........................................................................7
1.4 Shipping: ...........................................................................................................................7
1.5 Qualified Installer:.............................................................................................................7
2 Product Introduction: ...............................................................................................................8
2.1 Part Number: ..........................................................................................................................8
2.2 Product Overview: ..................................................................................................................8
2.2.1 Appearance:.........................................................................................................................8
2.2.2 Mechanical Drawings:........................................................................................................9
2.2.3 Dimensions and Weight:................................................................................................11
2.3 Product Description:.............................................................................................................12
3 Module Installation:................................................................................................................18
3.1 Inspection: ............................................................................................................................18
3.2 Safety Gear: ..........................................................................................................................18
3.3 Unpacking and Contents Check:...........................................................................................18
4 Electrical Installation:..............................................................................................................19
4.1 Cable Size:.............................................................................................................................19
4.2 Connecting Cable Lugs, Washers and Bolts to Module Terminals: ......................................19
4.1 Connecting Module to Power Supply:......................................................................................20
4.2 Connecting Module to Load: ....................................................................................................21
4.3 Connecting Modules in Parallel:...............................................................................................22
4.4 Connecting Modules in Series: .................................................................................................23
4.4.1 Steps to Operate Modules in Series: .....................................................................................23
5 Operation Procedures:............................................................................................................25
5.1 Module Configuration:..............................................................................................................25
5.2 Software Configuration:............................................................................................................27
6 Recovery Procedure:...............................................................................................................30
7 Automatic Safety Shutdown:..................................................................................................32
8 Trouble Shooting: ...................................................................................................................34
9 Features: .................................................................................................................................35
9.1 Key Features: ......................................................................................................................35
9.2 Physical features:................................................................................................................35

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
4
9.3 Technical Features: .............................................................................................................36
10 Shelf Life:.................................................................................................................................37
11 Maintenance:..........................................................................................................................37
12 Disposal:..................................................................................................................................37
13 Test Procedures: .....................................................................................................................38
13.1 Round Trip Efficiency Test: .................................................................................................38
13.2 Test Method for Self-Discharge:.....................................................................................39
14 FAQs:.......................................................................................................................................40

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
5
1Safety Instructions:
This manual contains instructions for unpacking, mounting, installation and operation of a Sirius
Module. Please read this manual carefully before operating the system and follow all warnings and
safety instructions to prevent accidents. The Sirius Module must be installed by trained personnel.
1.1 Symbols Convention:
Safety instructions and general information that appears in this manual are described.
1.2 Safety Precautions:
The Sirius Modules are designed to provide years of trouble-free operation. Proper handling is
required to avoid damage to the Module. In particular the following precautions should be observed.
•Personal Safety:
→Always wear proper personal protective equipment (eyes protection, gloves and safety shoes).
Caution!
‘’Caution” indicates hazardous situation which, if not avoided could result in
minor or moderate injury.
Warning!
‘’Warning” indicates hazardous situation which, if not avoided could result
in major injury or death.
Danger!
‘’Danger” indicates hazardous situation which, if not avoided could result in
serious injury or death.
Note!
“Note” provides tip that are valuable for optimal operation of your product.

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
6
→Always make sure charger is set as recommended.
→Always make sure chargers are disconnected while working on Modules.
•Module Safety:
→Do not subject the Module to strong impact.
→Do not crush or puncture the Module.
→Do not dispose the Module in a fire.
→Do not charge the Module when the temperature is below -30oC.
→Do not charge the Module when temperature is above 80oC.
→Do not operate the Module above the specified voltage.
→Under no circumstances charge/discharge the Module at more than 40 A.
→Under no circumstance must the charging voltage exceed 54 Vdc for more than 60 seconds.
→Do not expose the Module to temperatures in excess of 80°C.
→Do not place the Module near a heat source, such as a fireplace.
→Do not disassemble the Module under any circumstances.
→Do not touch the Module with wet hands.
→Do not expose the Module to moisture or liquids.
→Keep the Module away from children and animals.
→Ensure precautions to prevent short-circuit under all circumstances.
→Do not connect or disconnect terminals from the Module without first disconnecting the load.
→Do not touch the terminals with conductors while the Module is charged. Serious burns, shock, or
material fusing may occur.
→Protect surrounding electrical components from incidental contact.
→When connecting to external devices ensure that galvanic isolation does not exceed 1000V.
→Do not use the Module in open-environment, in rain or in a place exposed to water and other
liquids.
→Do not subject the Module to high pressure.
→Do not step on the Module.

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
7
→Do not drop the Module. Internal damage may occur that will not be visible.
→Do not stack Modules once they have been removed from the packaging, instead the Modules
should be placed on shelving.
→In case the Module is physically damaged due to any event, do not install and energize the Module
under any circumstances and immediately contact your Reseller.
1.3 Modules Connection Safety Precautions:
→All Modules must be at 100% SOC or same level of voltage before connecting in Series or in
Parallel.
→The maximum number of Modules that can be connected in series is 8 with Module Combiner.
→Do not connect more than 8 Modules in Series.
→Modules cannot be connected in Series-Parallel combination under any circumstance.
1.4 Shipping:
Sirius Capacitor Modules are shipped out via Air and Sea.
•If the Modules are shipped via Air, please follow the instructions given below:
•Carefully remove the nails from all the four sides of the wooden box and open it.
•Remove the foam and cling wrap and open the carton box and lift the Module manually.
•If the Modules are shipped via Sea, please follow the instructions below:
•Carefully remove the Module from the pallets after cutting the packing strip holding the
Modules to the shipping pallets.
•Open the carton box and lift the Module manually.
1.5 Qualified Installer:
Selling and installation of this Module is only through the Company’s Resellers who are trained on
installation, operation and maintenance of the Sirius Modules.
Note!
If you want to connect more than 8 Modules in Series, please contact your
Reseller.

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
8
2Product Introduction:
2.1 Part Number:
1) Capacity of Module in WH
2) Nominal Voltage of the Module
3) Terminals are on the Front Side
4) Maximum Charge Rate of the Module
5) With Individual Cell Monitoring
6) With Safety
7) With Alarm
8) Not Available
9) Not Available
10) General Module
2.2 Product Overview:
2.2.1 Appearance:
The appearance of the Sirius Module is shown below:

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
9
2.2.2 Mechanical Drawings:
Front View

Sirius Capacitor Module –User Manual Model Number - 1860-48-B-1C-M-SD-A-X-X-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
10
Side View
Top View