Kinesys Elevation 1 Plus User manual

© 2011 Kinesys Projects Ltd
Elevation 1+
Manual Version 1.8.0
Product Manual

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indirectly by this document.
Printed: March 2011
Elevation 1+
© 2011 Kinesys Projects Ltd
Publisher
Technical Editors
Kinesys Projects Ltd
Dave Weatherhead
Martin Honeywill
Andy Hicks

3Contents
© 2011 Kinesys Projects Ltd
Table of Contents
Part 1 Introduction 4
Part 2 Safety Advice 5
Part 3 Left Side 6
Part 4 Right Side 7
Part 5 Front View 8
Part 6 Specifications 9
Part 7 Cable Specification 10
Part 8 Software 11
Part 9 Menus 12
...................................................................................................................................131Menu Operation
...................................................................................................................................14
2Fault Conditions
...................................................................................................................................16
3Menu Structure
Part 10 Position Controller 20
Part 11 Unit Configuration 22
Part 12 Limits 24
...................................................................................................................................261Setting the Software Travel limits without a computer
Part 13 Manual and Remote Running 28
Part 14 System Integration 29
...................................................................................................................................301Elevation 1+ System Diagram Simple
...................................................................................................................................31
2Elevation 1+ Full System Diagram
Part 15 Replacing an Elevation 32
Part 16 Using an Elevation with RCDs 35
Part 17 Contact Information 36

4 Elevation 1+
© 2011 Kinesys Projects Ltd
1 Introduction
The Elevation 1+ chain hoist controller allows variable speed running and full positional
control of electric chain hoists. Any electric chain hoist that has been converted to the
correct specification can be operated by the Elevation 1+.
One significant advantage of converting motors to the Elevation 1+ specification is that
they can still be operated using a traditional motor controller without further
modifications. This allows the motors to be used with basic controller for pre-show
rigging and then be put onto the Elevation control system at a later stage allowing for
savings in rental costs to be achieved.
Elevation 1+ is provided in a hard-wearing aluminium case with a multitude of fixing
points and options available and uses rugged industry standard connections
throughout. Although designed to be operated by an external controller during show
conditions the Elevation 1+ has provision for full variable speed manual control on the
unit as well as a socket to allow a remote handset to be plugged to give basic running in
rigging applications or when a remote means of operating the units is required to offer
backup to the main computer controller.

5Safety Advice
© 2011 Kinesys Projects Ltd
2 Safety Advice
If in doubt about any aspect of moving objects always seek professional advice.
SAFETY MUST ALWAYS BE THE FIRST PRIORITY!
•If you are unsure of any aspect of moving loads with the system stop and seek
professional advice on the appropriate usage of the system.
•Never run the system without all and emergency stop switches connected and in
position. “Cheater” plugs (where supplied) are for the purpose of maintenance and
fault-finding only, and should never be used to bypass the emergency stop system
during a performance.
•Ensure all operators and maintenance personnel are aware of the location of
emergency stop switches.
•Test the emergency stop system daily.
•Never operate hoists without having a clear view of the load or reliable communication
with an observer
•If an unexpected move presents a potentially hazardous situation, use the emergency
stop button to bring all axes to an immediate stop.
•Use extreme caution when using any limit bypass facilities in the system.
•Carry out a full risk assessment for your particular application.
•Only allow competent personnel to operate the system.

6 Elevation 1+
© 2011 Kinesys Projects Ltd
3 Left Side
1
2
3
1. Mains Inlet Gland - supplied with cable to a 32A 3PN+E plug.
2. Mains Outlet Connector - unprotected pass-through.
3. Air Intake Grilles - these must not be obstructed or blocked.

7Right Side
© 2011 Kinesys Projects Ltd
4 Right Side
Right Side
1234
5
6
1. Remote Controller – this can be used for connecting a fixed or variable speed
up/down pendant.
2. Load Cell – allows the connection of an external load cell for monitoring the load
applied to the motor.
3. Data/Control In – data, supply voltage, emergency stop and remote enable are
supplied through this connection.
4. Data/Control Thru – direct pass-through connection for all the data/control in
connections.
5. Fan Outlet – this must be kept clear at all times to allow the free flow of air through
the unit.
6. Hoist Connection – motor, brake and control voltage to the hoist, limit and encoder
feedback from the hoist are all provided through this connector.

8 Elevation 1+
© 2011 Kinesys Projects Ltd
5 Front View
Front View
1
2
3
45
6
7
8
9
10
1. Control MCB – switches the control transformer and electronics. If the unit is linked to
others then turning this off may not turn off the electronics as these can be phantom
powered by other units. Disconnect the data/control in and thru connectors as well to
ensure that the unit is off.
2. Drive MCB – switches power to the drive and brake supply voltage to the hoist. The
hoist is safe and cannot be moved if this circuit breaker is off.
3. Menu Display – displays all the information about the unit status and position as well
as allowing viewing and alteration of menu parameters.
4. Menu Button – accesses the menu system and navigates backwards through the
menu tree once within it. When pressed in conjunction with enter it alternates the unit
in and out of manual mode.
5. Enter Button – confirms selections within the menu system. When pressed in
conjunction with menu it alternates the unit in and out of manual mode.
6. Menu Up Button – moves up the current menu items, increments the currently
displayed parameter value or when used in conjunction with the down button allows
the ultimate limit to be bypassed.
7. Menu Down Button – moves down the current menu items, decrements the currently
displayed parameter value or when used in conjunction with the up button allows the
ultimate limit to be bypassed.
8. Manual Up Button – enables the hoist to be run upwards locally without the use of an
external controller.
9. Manual Down Button – enables the hoist to be run downwards locally without the
use of an external controller.
10.Manual Speed Control – set the speed of all local manual moves.

9Specifications
© 2011 Kinesys Projects Ltd
6 Specifications
Supply Voltage 208v or 380v 3 phase,
neutral and earth.
Unit type preset, not user
configurable.
Supply Current Dependent on motor
type
Nominally 5A (10A for 208v)
Ambient
Temperature
-10° C to 55° C
IP rating Dependant of unit
positioning.
All electrical connections and case
openings must be protected from
water ingress.
Communications RS485 specification
Control Signals 0 - 24v d.c.
Emergency Stop Single wire 12v system –
category 2 rated
Dimensions 424w x 240h x 130d Excluding fixing hardware and cable
glands
Weight 9.5 Kg Excluding fixing hardware

10 Elevation 1+
© 2011 Kinesys Projects Ltd
7 Cable Specification
Data Cable
Male Connector: XLR7M
e.g. Neutrik NC7MX or NC7MX-B
Female Connector: XLR7F
e.g. Neutrik NC7FX or NC7FX-B
Note: alternative manufacturer’s connectors may have different pin configurations –
check compatibility with Neutrik parts before use
Cable: 3-pair 22AWG with overall shield 100/120 ohm nominal impedance
e.g. TMB “ProPlex” PC226T (for portable / touring use) Alpha 6213C (for installation use)
Cable Colour Code
Pin Function Colour (PC226T) Colour (6213C) Pair
1Data Ground shield shield shield
2Data - black black (red) pair 1A
3Data + white red pair 1B
424V DC red black (white) pair 2A
50V green white pair 2B
6Emergency Stop (12V) blue black (green) pair 3A
7Enable (24V) orange green pair 3B
Power Cable (400V Units)
Male Connector: 32A 5-pin plug “Ceeform” type Red 6h earth position
e.g. Walther 230
Female Connector: 32A 5-pin coupler “Ceeform” type Red 6h earth position
e.g. Walther 330
Cable: 5-core 6mm² 400V/700V rated (H07)
e.g. Lapp Cable 1600 1313 (H07RN-F) for portable use
Cable Colour Code
Pin Function Colour
EEarth green/yellow
L1/R Live 1 brown
L2/S Live 2 black
L3/T Live 3 grey
N Neutral blue