Eurotherm Drives 650 Series User manual

EUROTHERM
DRIVES
650 Series
AC Drive
Frame 1, 2 & 3
Product Manual
HA464828U003 Issue 3
©Copyright Eurotherm Drives Limited 2003
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in anyform or
by any means to persons not employed by a Eurotherm Drives companywithout written permission from Eurotherm
Drives Ltd.
Although everyeffort has been taken to ensure the accuracy of this document it may be necessary,without notice, to
make amendments or correctomissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
Compatible with Version 4.4 Software onwards
WARRANTY
Eurotherm Drives warrants the goods against defects in design, materials and
workmanship for the period of 12 months from the date of delivery on the terms
detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification
without notice.

Cont.2
IMPORTANT: Please read this information BEFORE installing the equipment.
Requirements
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation. Information given is intended to highlight safety issues, and to enable you to
obtain maximum benefit from the equipment.
Application Area
The equipment described is intended for industrial motor speed control using AC induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.
Hazards
WARNING!
This equipment can endanger life through rotating machinery and high voltages.
Failure to observe the following will constitute an ELECTRICAL SHOCK HAZARD.
The 400V products in this range are of the Restricted Distribution class according to IEC 61800-3.
In a domestic environment, this product may cause radio interference in which case the user may be required to
take adequate measures.
•The equipment must be permanently earthed due to the high earth leakage current.
•The drive motor must be connected to an appropriate safety earth.
•The equipment contains high value capacitors which take time to discharge after removal of the mains supply.
•Before working on the equipment, ensure isolation of the mains supply from terminals L1, L2 and L3. Wait for at least
5 minutes for the dc link terminals (DC+ and DC-) to discharge to safe voltage levels (<50V). Measure the DC+ and
DC- terminal voltage with a meter to confirm that the voltage is less than 50V.
•Never perform high voltage resistance checks on wiring without first disconnecting drive from the circuit being tested.
•When replacing a drive in an application and before returning to use, it is essential that all user defined parameters for
the product’s operation are correctly installed.
•This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
IMPORTANT: Internal parts of the drive may reach a temperature of 90 degrees centigrade in operation.
Application Risk
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s
specific application. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for
individual applications.
Risk Assessment
Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.
In particular: ●motor speed may not be controlled motor direction may not be controlled motor may be en ergised
Guards
The user must provide guarding and /or additional safety systems to prevent risk of injury and electric shock.
Protective Insulation
All control/signal terminals are SELV, i.e. protected by double insulation. Ensure wiring is rated for highest system voltage.
All exposed metalwork in the Inverter is protected by basic insulation and bonding to a safety earth.
Note: Thermal sensors contained within the motor must be double insulated.
RCDs
These are not recommended for use with this product but ,where their use is mandatory, only Type B RCDs should be used.
!
Safety Information

Cont.3
Control Options
Requires Power Connections only
Control is via the Keypad
Single Wire Starting
Control Connections
Requires Power Connections and
Control Connections
See Chapter 5 to select Remote
Control is via your control panel
STOP START
0100
SPEED
Start
1
2
4
6
7
+10V REF
0V
AIN1
+24V
DIN1
2-position switch
Reference
Speed
LOCAL CONTROL (DEFAULT)
REMOTE CONTROL
PLEASE READ THE MANUAL
Chapters 3 and 4
install and run
the product
details the
Keypad and
menu system
Chapter 5
Chapter 9
technical details
holds many of the
Mounting Options
Cubicle
M1/U
M2/V
M3/W
Motor
Thermistor
(link the terminals
if temperature
sensors not used)
TH1A
TH1B
Power
Supply
Power Connections
L1
N
L1
L2
L3
1
3
Match the motor
voltage to the
drive voltage
Refer to the
motor nameplate
for Star/Delta
voltages
Frame 1
650 Quick Start
Press to enter the menu
and see the first parameter
Press to show the next
parameter
Navigate to the PAR menu
Hold the M key until
Press to edit the
MAX SPEED parameter
Press to exit the parameter
Press (4 times) to show P6
Press to edit the MOTOR
CURRENT parameter
Adjust MOTOR CURRENT
Press to exit the parameter
Adjust MAX SPEED
Press to show P7
Press to edit the BASE
FREQUENCY parameter
Adjust BASE FREQUENCY
Press (3 times) to display
the Local Setpoint
POWER-ON
DIAG is displayed
Quick Set-Up
Refer to motor nameplate
Press to start the
motor and it will ramp
Press to stop the
motor and it will ramp
Press to apply
Local Setpoint
a small setpoint
to the setpoint
to zero
Mount the drive vertically in a lockable cubicle.
Is the drive to operate in Local (using the keypad) or Remote Control?
If Remote Control, make Control Connections.
Make Power Connections. Power-on and follow the Quick Set-Up procedure.
Apply a small setpoint. Start and stop the motor.

Contents
Contents Page
Cont.4
Chapter 1 GETTING STARTED
Introduction...................................................................................................1-1
Equipment Inspection................................................................................................ 1-1
Storage and Packaging ............................................................................................. 1-1
About this Manual.........................................................................................1-1
•Software Product Manual........................................................................ 1-1
Chapter 2 ANOVERVIEW OF THE DRIVE
Component Identification..............................................................................2-1
Chapter 3 INSTALLING THE DRIVE
Mechanical Installation.................................................................................3-1
Mounting the Drive ................................................................................................... 3-1
Ventilation ................................................................................................................ 3-1
Electrical Installation.....................................................................................3-2
Wiring Instructions..................................................................................................... 3-2
•Local Control Wiring............................................................................... 3-2
•Remote Control Wiring ........................................................................... 3-2
Connection Diagram................................................................................................. 3 -3
•Control Wiring Connections.................................................................... 3-4
•Power Wiring Connections ...................................................................... 3-4
•Terminal Block Acceptance Sizes ............................................................. 3 -5
Optional Equipment......................................................................................3-6
•Fitting the Remote 6511 Keypad ............................................................. 3-6
•Fitting the Remote 6521/6901 Keypad.................................................... 3-7
•RS485/RS232 Communication Module ................................................... 3-8
•Line Choke ........................................................................................... 3-10
Chapter 4 OPERATING THE DRIVE
Pre-Operation Checks...................................................................................4-1
Initial Start-up Routines................................................................................4-1
Local Control Operation............................................................................................ 4-2
Remote Control Operation ........................................................................................ 4-2
Chapter 5 THE KEYPAD
Controlling the Drive using the Keypad........................................................5-1
Control Key Definitions.............................................................................................. 5-1
Display Indications.................................................................................................... 5-2
Drive Status Indications ............................................................................................. 5-2
The DIAGNOSTICS Menu...............................................................................5-2

Contents
Contents Page
Cont.5
The Menu System ..........................................................................................5-3
How To Change a Parameter Value........................................................................... 5-4
Special Menu Features ..................................................................................5-4
Resetting to Factory Defaults (2-button reset) .............................................................. 5-4
Changing the Drive Operating Frequency .................................................................. 5-4
Selecting Local or Remote Control ............................................................................. 5-4
Password Protection .................................................................................................. 5-5
Quick Application Selection ....................................................................................... 5-5
Selecting the Menu Detail .......................................................................................... 5-5
Chapter 6 PROGRAMMING YOUR APPLICATION
MMI Parameters............................................................................................6-1
•Configuring Terminal 10 (Digital Input/Output) ....................................... 6-8
•PID - Tuning Your Drive.......................................................................... 6-8
•Auto Restart............................................................................................ 6-9
•Skip Freque ncies .................................................................................. 6-10
•Minimum Speed Mode ......................................................................... 6-11
Product-Related Default Values ................................................................................6-11
•* Frequency Dependent Parameters ...................................................... 6-11
•** Power Dependent Parameters ........................................................... 6-12
Chapter 7 TRIPS AND FAULT FINDING
Trips ..............................................................................................................7-1
Trip Warning Message .............................................................................................. 7-1
What Happens when a Trip Occurs ........................................................................... 7-1
Resetting a Trip Condition ......................................................................................... 7-1
Using the Keypad to Manage Trips ............................................................................ 7-1
Hexadecimal Representation of Trips ......................................................................... 7-4
Fault Finding .................................................................................................7-5
Chapter 8 ROUTINE MAINTENANCE AND REPAIR
Routine Maintenance .................................................................................... 8-1
Repair............................................................................................................8-1
Saving Your Application Data .................................................................................... 8-1
Returning the Unit to Eurotherm Drives....................................................................... 8-1
Disposal ................................................................................................................... 8-1
Chapter 9 TECHNICAL SPECIFICATIONS
Understanding the Product Code ............................................................................... 9-1
•Model Number (Europe) ......................................................................... 9-1
•Catalog Number (North America) ........................................................... 9-2

Contents
Contents Page
Cont.6
Environmental Details ............................................................................................... 9-3
Power Details ............................................................................................................ 9-3
User Re lay ................................................................................................................ 9-3
Electrical Ratings ....................................................................................................... 9-4
Analog Inputs/Outputs .............................................................................................. 9-5
Digital Inputs ............................................................................................................ 9-5
Digital Outputs ......................................................................................................... 9-5
Cabling Requirements for EMC Compliance .............................................................. 9-5
Internal Dynamic Braking Circuit ............................................................................... 9-6
External Brake Resistor .............................................................................................. 9-6
Supply Harmonic Analysis (230V filtered).................................................................. 9-7
Supply Harmonic Analysis (400V filtered).................................................................. 9-8
Supply Harmonic Analysis (230V unfiltered).............................................................. 9-9
Supply Harmonic Analysis (400V unfiltered)............................................................ 9-10
Chapter 10 CERTIFICATION FOR THE DRIVE
Requirements for EMC Compliance .............................................................10-1
Earthing Requireme nts ............................................................................................ 10-1
Requirements for UL Compliance................................................................10-1
European Directives and the CE Mark ........................................................10-3
CE Marking for Low Voltage Directive ......................................................................10-3
CE Marking for EMC - Who is Responsible? .............................................................10-3
EMC Compliance..........................................................................................10-3
Certificates.............................................................................................................. 10-4
Chapter 11 SERIAL COMMUNICATIONS
Connection to the P3 Port............................................................................11-1
Chapter 12 APPLICATIONS
The Default Application ..............................................................................12-1
How to Load an Application........................................................................12-1
Application Description............................................................................... 12-1
Control Wiring for Applications................................................................................ 12-1
Application 1 : Basic Speed Control (default)............................................................ 12-2
Application 2 : Auto/Manual Control ....................................................................... 12-4
Application 3 : Preset Speeds.................................................................................. 12-6
Application 4 : Raise/Lower Trim ............................................................................. 12-8
Application 5 : PID ................................................................................................ 12-10

Getting Started 1-1
650 Series AC Drive
1
GETTING STARTED
Introduction
The 650 Series AC Drive provides simple, compact, and low-cost speed control for 3-phase
induction motors.
It operates as an Open-loop Inverter (V/F Fluxing).
This manual describes the low-power end of the 650 product range for the following motor
power ratings:
Nominal Input Voltage
Nominal Input VoltageNominal Input Voltage
Nominal Input Voltage Phase
PhasePhase
Phase Drive Power
Drive PowerDrive Power
Drive Power
Frame 1
Frame 1Frame 1
Frame 1 230V 1 0.25 – 0.75kW 0.3 - 1.0 Hp
Frame 2
Frame 2Frame 2
Frame 2 230V 1 1.1 – 1.5kW 1.5 - 2.0 Hp
Frame 2
Frame 2Frame 2
Frame 2 400V 3 0.37 – 2.2kW 0.5 - 3.0 Hp
Frame 3
Frame 3Frame 3
Frame 3 230V 3 2.2 – 4.0kW 3.0 - 5.0 Hp
Frame 3
Frame 3Frame 3
Frame 3 400V 3 3.0 – 7.5kW 4.0 - 10.0 Hp
The drive features:
•Local or Remote mode operation
•Support for RS485 and Modbus RTU comms protocols
•SELV control terminals (Safe Extra Low Volts)
•Intelligent monitoring strategy to avoid nuisance tripping
•In-built protection of the unit against overloads, excessive voltages, phase-to-phase and
phase-to-earth short circuits
•An internal RFI filter is fitted as standard
•An internal dynamic brake switch for connection to an external resistor (400V units only)
•Quiet operation
Note: Do not attempt to control motors whose rated current is less than 50% of the drive rated
current. Poor motor control or Autotune problems may occur if you do.
Equipment Inspection
•Check for signs of transit damage
•Check the drive is suitable for your requirements by reading the Product Code on the rating
label. Refer to Chapter 9: “Technical Specifications” - Understanding the Product Code.
If the unit is damaged, refer to Chapter 8: “Routine Maintenance and Repair” for information on
returning damaged goods.
Storage and Packaging
Save the packaging in case of return. Improper packaging can result in transit damage.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from
high temperatures, humidity, dust or metal particles.
About this Manual
This manual is intended for use by the installer, user and programmer of the drive. It assumes a
reasonable level of understanding in these three disciplines.
Note: Please read all Safety Information before proceeding with the installation and operation
of this unit.
It is important that you pass the manual on to any new user of this unit.
Software Product Manual
An accompanying Software Product Manual is available for download from the Eurotherm
Drives website: www.eurothermdrives.com.

2-1 An Overview of the Drive
650 Series AC Drive
1
ANOVERVIEW OF THE DRIVE
Component Identification
567
4
1
8
3
2
10
11
Figure 2-1 View of Component Parts (Frame 1 illustrated)
1Main drive assembly 7Control terminals
2Keypad 8Volt-free relay contacts
3DIN clip/fixing bracket 9Product rating label
4Terminal cover 10 Motor thermistor terminals
5Power terminals 11 RS232 port - P3 (optional)
6Motor cable screen clamp
Frame 2 Frame 1Frame 3
9

Installing the Drive 3-1
650 Series AC Drive
0
INSTALLING THE DRIVE
IMPORTANT: Read Chapter 10: “Certification for the Drive” before installing this unit.
Mechanical Installation
W
H2
D
SIDE VIEW - Frame 1 illustrated
The DIN clip is repositioned on Frames 1 and 2
to provide the upper fixing hole when wall-mounting
W2
H1 H4
H3
C
DIN
centreline
H2
REAR VIEW - Frame 3
H1
H3
C
DIN centreline
W2
H4
W
DIN
centreline
REAR VIEW - Frame 1 illustrated
(Frame 2 similar)
Fixing
FixingFixing
Fixing Torque
TorqueTorque
Torque Weight
WeightWeight
Weight H1 Fixing Centres
H1 Fixing CentresH1 Fixing Centres
H1 Fixing Centres H2
H2H2
H2 H3
H3H3
H3 H4
H4H4
H4 C
CC
C W
WW
W D
DD
D
Frame 1
Frame 1Frame 1
Frame 1 M4 1.5Nm 0.85kg 132 143 35 139 6 73 142
(5.2”) (5.6”) (1.4”) (5.5”) (0.2”) (2.9”) (5.6”)
Frame 2
Frame 2Frame 2
Frame 2 M5 3.0Nm 1.4kg 188 201 35 194 6.5 73 173
(7.4”) (7.9”) (1.4”) (7.7”) (0.24”) (2.9”) (6.8”)
Frame 3
Frame 3Frame 3
Frame 3 M5 3.0Nm 2.7kg 242 260 38 112 5 96 200
(9.5”) (10.2”) (1.5”) (4.4”) (0.2”) (3.8”) (7.9”)
Dimensions are in millimetres ( inches )
Mounting the Drive
To maintain compliance with European Electrical Safety Standard VDE0160(1994)/EN50178
(1998) the unit must be mounted inside a control cubicle that requires a tool for opening. The
cubicle should provide 15dB attenuation to radiated emissions between 30-100MHz.
Mount the drive vertically on a solid, flat, non-flammable, vertical
surface. It can be panel-mounted, or rail-mounted on a rail
complying with EN50022 (35mm DIN).
DIN Mounting
To DIN mount the unit, hang the unit on the top DIN rail and push
the unit onto the bottom DIN rail until it snaps in to position. Secure
with a lower screw fixing. To release the unit, use a flat bladed
screwdriver as shown.
Ventilation
Maintain a minimum air clearance for ventilation of 100mm (4 inches) above and below the
unit. When mounting two or more 650 units together, these clearances are additive. Ensure that
the mounting surface is normally cool. Be aware that adjacent equipment may generate heat and
also have clearance requirements. Provided the minimum clearance for ventilation is maintained,
650 drives may be mounted side-by-side.
lower
fixing
hole

3-2 Installing the Drive
650 Series AC Drive
Electrical Installation
IMPORTANT: Read the Safety Information on page Cont. 2 before proceeding.
Wiring Instructions
Local Control Wiring
This is the simplest installation. Every new drive will operate in
Local Control when first powered-up. The keypad is used to start
and stop the drive.
Refer to the Connection Diagram and install the:
•Thermistor cable, or link/jumper terminals TH1A and TH1B
if not used (we recommend you use a thermistor)
•Motor cable
•Supply cable
•Follow the earthing/gro unding and screening advice
Refer to Chapter 4: "Operating the Drive"- Local Control
Operation.
Remote Control Wiring
If operating in Remote Control you will use your control panel to start and stop the drive, via a
speed potentiometer and switches or push-buttons.
Your wiring of the contr ol terminals will be gover ned by the Application you use: refer to
Chapter 12 for an explanation of the various Applications you can select and the appropriate
control wiring. Application 1 is the default Application.
The diagram below shows the min imum connections to operate the drive for single-wire
(switch) starting, and push-button starting. Other control connections for your Application,
shown in Chapter 12, and can be made to suit your system.
Referring to the Connection Diagram:
•Follow the instructions for Local Control Wiring, as detailed above
•Install using minimum connections (suitable for Application 1only), or refer to Chapter 12
and install the appropriate control wiring for your system
Note: You can still operate the drive in Local mode, if necessary, with any Application selected.
Refer to Chapter 4: "Operating the Drive" and follow the relevant instructions for Single Wire
Starting or Push-Button Starting.
WARNING!
This product is designated as “professional equipment”
as defined in EN61000-3-2. Where enforced, permission of the supply authority shall
be obtained before connection to the low voltage domestic supply.
Ensure that all wiring is electrically isolated and cannot be made “live”
unintentionally by other personnel.
The drive is suitable for use with both earth referenced supplies (TN) and non-
earth referenced supplies (IT) when fitted with an internal ac supply EMC filter.
To motor thermistor,
or link terminals
TH1A and TH1B
Minimum Connections
To motor thermistor,
or link terminals
TH1A and TH1B
Minimum Connections for Application 1:
+10V REF
Reference
Start
1
2
4
6
7
0V
AIN1
+24V
DIN1
Speed
Single Wire Starting
Reference
Stop
1
2
4
6
7
0V
AIN1
+10V REF
+24V
DIN1
Speed
10
Start
Push-Button Starting
DIN4/DOUT2
normally-closed
pushbutton
normally-open
pushbutton
switch
2-position

Installing the Drive 3-3
650 Series AC Drive
Connection Diagram
10
9
8
7
6
5
4
3
2
1
M2/V
M3/W
L1
TH1A
TH1B
L2/N
RL1A
RL1B
13 12 11
M1/U
Motor Protective Earth/Ground
(future option)
Control Cables
User Relay Cable
Supply Cable
Motor Cable
Thermistor Cable
Dynamic Brake Cable
screen and
earth wire
connections
only
shown for
clarity
M
external brake resistor
Motor Thermistor
(400V unit only)
Volt-free
Contacts
screen
Supply Protective Earth/Ground
3380-460V ac
DIN4/DOUT2
DIN3
DIN1
+24V
AOUT1
+10V REF
AIN2
AIN1
0V
DIN2
Connect the 0V/COMMON to protective earth/ground.
connect the 0V/COMMON signals and join to
In a system comprising more than one controller,
protective earth/ground at one point only.
This is mandatory to meet the EMC specification stated.
*
**
*
two
separate
use
protective
earth
wires
Motor Screen Earth/Ground
fix cable
tie here
press here and slide down
To remove the Terminal Cover
Wire Retainers
Screen Earth/Ground
DBR
L3
DC+
Volt-free relay terminals can
be used as either `live’ or SELV.
1 : RL1A, RL1B
Motor thermistor connections are
regarded as a `live circuit’ and
must not be connected to SELV circuits.
2 :TH1A, TH1B
See Note 1
See
Note 2
RS232
port
P3
Refer to Chapter 12: "Applications"
for specific control wiring for each
Application
Wiring Instructions
IMPORTANT:
Note that the 650 unit must be permanently earthed using two independent protective earth/ground incoming supply conductors.
1 Remove the terminal cover from the drive.
2 Loosen the motor cable screen clamp.
3 Connect the power supply cable, motor cable and control cables (if required).
4 Fasten the motor cable in place with the motor cable screen clamp.
Frames 2 & 3 only : Secure control cables under the wire retainers.
5 Connect the thermistor and user-relay if required.
Frames 2 & 3 only: connect the dynamic brake if required (3 phase units only).
6 Use a cable tie and secure all the control cables and user-relay cables (if fitted)
7 Connect the ancillary equipment as shown, for example, an external brake resistor.
8 Re-fit the terminal cover.
Secure any control cable screen connections under the right hand screw.
as close to the control terminals as possible.
TNIT
Non-earth referenced
supply
Earth referenced
supply
The drive is suitable for use with earth
fitted with an internal ac supply EMC filter.
referenced supplies (TN) and non-earth
Frame 2
3380-460V ac
(see Power Terminal Variations
inset for other frame sizes)
referenced supplies (IT) when
M2/V
M3/W
L1
TH1A
TH1B
L2/N
M1/U
DBR
L3
DC+
1220-240V ac
Frame 2
3220-240V ac
Frame 3
M1/U
M2/V
M3/W
L1
TH1A
TH1B
L2/N
1220-240V ac
Frame 1
Power Terminal
Variations 3380-460V ac
L3
M2/V
M3/W
L1
L2
M1/U
DC+
DBR
DC-
TH1A
TH1B

3-4 Installing the Drive
650 Series AC Drive
Control Wiring Connections
Terminal
TerminalTerminal
Terminal
(SELV)
(SELV)(SELV)
(SELV)
Description
DescriptionDescription
Description Application 1 Default Function
Application 1 Default FunctionApplication 1 Default Function
Application 1 Default Function
(for other Applications refer to Chapter 12: “Applications”)
(for other Applications refer to Chapter 12: “Applications”)(for other Applications refer to Chapter 12: “Applications”)
(for other Applications refer to Chapter 12: “Applications”)
Range
RangeRange
Range
P3 P3 RS232 port for use with remote-mounted RS232 keypad or
programming PC
-
RL1A User Relay Volt-free contact 0-250Vac/24Vdc 4A
RL1B User Relay Volt-free contact 0-250Vac/24Vdc 4A
10 DIN4/
DOUT2
Configurable digital input/output
Not Stop (input):
0V = No latching of Run (DIN1), 24V = Run latched
0-24V source open
collector 50mA
maximum
9 DIN3 Jog – configurable digital input:
0V = Stop, 24V = Jog
0-24V
8 DIN2 Direction – configurable digital input:
0V = Forward, 24V = Reverse
0-24V
7 DIN1 Run – configurable digital input: 0V = Stop, 24V = Run 0-24V
6 +24V 24V – 24V supply for digital I/O 50mA maximum
5 AOUT1 Ramp Output – configurable analog output (10mA loading) 0-10V
4 10VREF 10V - 10V reference (10mA maximum loading) 10V
3 AIN2 Feedback – analog input 2 0-10V, 4-20mA
2 AIN1 Setpoint – analog input 1 0-10V
1 0V 0V - 0V reference for analog/digital I/O 0V
Power Wiring Connections
Terminal
TerminalTerminal
Terminal Description
DescriptionDescription
Description Function
FunctionFunction
Function Range
RangeRange
Range
200V 1-Phase
200V 1-Phase200V 1-Phase
200V 1-Phase 200V/400V 3-Phase
200V/400V 3-Phase200V/400V 3-Phase
200V/400V 3-Phase
TH1A Thermistor Connection to motor
thermistor
TH1B Thermistor Connection to motor
thermistor
It is good practice to protect motors by fitting temperature
sensitive resistors. A typical resistance (up to a reference
temperature of 125°C) is 200Ω, rising rapidly to 2000Ωabove
this temperature. Connect devices in series between TH1A and
TH1B. Link the terminals if temperature sensors are not used.
Reference
Terminal
Supply protective earth (PE). This terminal must be connected to a protective (earth)
ground for permanent earthing.
permanent earthing.permanent earthing.
permanent earthing.
L1 Power Input Single and three
phase live
connection
220/240V ac ±10% rms with
respect to L2/N. 50-60Hz
(IT/TN)
220/240V or 380/460V ac
±10% rms with respect to L2, L3
phase-to-phase. 50-60Hz
(IT/TN)
L2/N
L2
Power Input Single phase neutral
(or L2 three phase
live connection)
220/240V ac ±10% with
respect to L1. 50-60Hz
(IT/TN)
220/240V or 380/460V ac
±10% with respect to L1, L3.
50-60Hz (IT/TN)
L3 Power Input Three phase live
connection
Not applicable 220/240V or 380/460V ac
±10% with respect to L1, L2.
50-60Hz (IT/TN)
DC- No user connection
DC+ Dynamic
Brake
Connection to
external brake
resistor
Not applicable Frame 2 (high volt only) & 3.
See “Internal Dynamic Brake
Switch” table
DBR Dynamic
Brake
Connection to
external brake
resistor
Not applicable Frame 2 (high volt only) & 3.
See “Internal Dynamic Brake
Switch” table
M1/U
M2/V
M3/W
Motor
Outputs
Connection for
motor
Motor rated at:
0 to 220/240V ac
0 to 240Hz
Motor rated at:
0 to 220/240V or 380/460V ac
0 to 240Hz
Reference
Terminal
Supply protective earth (PE). This terminal must be connected to a protective (earth)
ground for permanent earthing.
permanent earthing.permanent earthing.
permanent earthing.

Installing the Drive 3-5
650 Series AC Drive
Terminal Block Acceptance Sizes
Wire sizes should be chosen with respect to the operating conditions and your local National
Electrical Safety Installation Requirements. Local wiring regulations always take precedence.
Frame Size
Frame SizeFrame Size
Frame Size Power Terminals
Power TerminalsPower Terminals
Power Terminals
(maximum wire size)
(maximum wire size)(maximum wire size)
(maximum wire size)
Brake Terminals
Brake TerminalsBrake Terminals
Brake Terminals
(maximum wire size)
(maximum wire size)(maximum wire size)
(maximum wire size)
Thermistor/Control
Thermistor/ControlThermistor/Control
Thermistor/Control
Terminals
TerminalsTerminals
Terminals
(maximum wire size)
(maximum wire size)(maximum wire size)
(maximum wire size)
Frame 1 2.5mm2/12 AWG Not Applicable 2.5mm2/12 AWG
Frame 2
200V 2.5mm2/12 AWG Not Applicable 2.5mm2/12 AWG
Frame 2
400V 2.5mm2/12 AWG 2.5mm2/12 AWG 2.5mm2/12 AWG
Frame 3
230V 6.0mm2/10 AWG 6.0mm2/10 AWG 2.5mm2/12 AWG
Frame 3
400V 6.0mm2/10 AWG 6.0mm2/10 AWG 2.5mm2/12 AWG
Power Wiring
Note: For specified EMC emission and immunity performance, install to EMC Installation
Instructions. Refer to Chapter 10: “Certification for the Drive” - for more information
Terminal tightening torque for Frame 3 power connections i s 20 lb.in (2.26Nm).
Protect the incoming mains supply using the specified fuse, or RCD circuit breaker Type B.
IMPORTANT: We do not recommend the use of circuit breakers (e.g. RCD, ELCB, GFCI), however,
where their use is mandatory, they must:
•Operate correctly with dc and ac protective earth currents (i.e. type B RCDs as in
Amendment 2 of IEC755).
•Have adjustable trip amplitude and time characteristics to prevent nuisance tripping
on switch-on.
Control Wiring
Control wiring of between 0.08mm2(28AWG) and 2.5mm2(12AWG) can be used. Ensure all
wiring is rated for the highest system voltage. All control terminals are SELV (Safe Extra Low
Voltage), i.e. double-insulated from power circuits.
Using Cage Clamp Terminals
Strip the wire insulation to 5-6mm (0.20-0.24 inches), or
alternatively use wire-crimps. Insert a flat-bladed screwdriver,
maximum blade size 3.5mm. The cage provides the correct
force for a secure connection.
IMPORTANT: DO NOT lever or turn the screwdriver.

3-6 Installing the Drive
650 Series AC Drive
P3
72mm
26mm
54m
m
7mm
mm
15.5±1
0
3.5 ±0.5
0mm
32 ±2
0mm
mm5.5±0.5
mm
25±0.5
mm
58±0.5
Template
Cut-out
21
1
P3
4
3
Optional Equipment
Fitting the Remote 6511 Keypad
You can remote-mount the drive-mounted Keypad using:
•the (optional) RS232 (P3) port located under
the terminal cover
•A standard P3 lead, Eurotherm Part Number
CM057375U300, which is used to connect
the Keypad to the drive.
Two self-tapping screws are provided with the
Keypad. Remove the protective film from the
gasket. An enclosure rating of IP54 is achieved
for the remote Keypad when correctly mounted.
Assembly Procedure
Cut-out Dimensions
The drawing below can be photocopied actual size (100%) and used as a template.

Installing the Drive 3-7
650 Series AC Drive
Fitting the Remote 6521/6901 Keypad
The 6052 Mounting Kit is required to remote-mount a 6521 Keypad. An enclosure rating of
IP54 is achieved for the remote Keypad when correctly mounted using the 6052 Mounting Kit.
6052 Mounting Kit Parts for the Remote Keypad
Tools Required
No. 2 Posidrive
screwdriver.
Assembly Procedure
Cutout
Dimensions
An actual size template is provided with the
Keypad/6052 Mounting Kit.
Figure 3-1 Mounting Dimensions for the
Remote-Mounted Keypad 6521/6901
11
41
6052 Mounting Kit
6052 Mounting Kit6052 Mounting Kit
6052 Mounting Kit
No. 6 x 12mm 3m, 4-way
23
To Remote Keypad
5
1
4
port on the control board
The 6901 keypad,
supplied with 690+
products, may be
remote mounted and
connected to the 650
drive in the same way.
mm
Template
6901

3-8 Installing the Drive
650 Series AC Drive
RS485/RS232 Communication Module
You can create a network of drives by linking a Master (PC/PLC) to one or more 650 drives
fitted with this module.
Plug this Communication Module on to the front of the 650 drive, replacing the keypad.
It converts signals from the host 650 drive into RS485 or RS232, and vice versa, so that
information can be shared between the Master and 650 drive(s).
Wiring is very simple - all connections are SELV (Safe Extra Low Voltage). Select to use
RS485 or RS232 by wiring to the appropriate terminal on the module.
Note: RS485 and RS232 terminals cannot be used simultaneously.
We recommend you ground the module to the system earth using the Functional Earth terminal.
RS485 Connections RS232 Connections
master to single/multiple slave master to single slave only
Tx
Rx
0V
9-Way or 25-Way
D-Type Connector
PC/PLC
9-Way / 25-Way
D-Type
PC/PLC
A
B
Scn
A
B
To PC/PLC
Chassis
650 Drive
with
Module
Connector
Functional
Earth
Drive Master
PC/PLC
Drive Drive Drive Master
PC/PLC
Wiring Specifications
RS485 Connections RS232 Connections
Network Type 2-Wire Shielded Twisted-Pair 3-Wire Un-Shielded Cable
Connections A=RxA/TxA, B=RxB/TxB, Shield Rx, Tx, Ground (0V)
Signal Levels To RS485 Standard To RS232 Standard
Receiver Input
Impedance
¼ Unit Load 3 kΩminimum
7kΩmaximum
Maximum C able Lengt h 1200m (4000ft) 3 metres
Maximum B aud Rate 57.6kbaud 57.6kbaud
Maximum N umber of
Units
32 including slaves and masters 2: 1 master and 1 slave
only

Installing the Drive 3-9
650 Series AC Drive
LED Indications
The module has three LEDs providing diagnostic
information about the 650 host drive's ‘Health’,
‘Receive’ and ‘Transmit’ activity.
HEALTH = Green, Rx = Red, Tx =Red
LED Name
LED NameLED Name
LED Name LED Duty
LED DutyLED Duty
LED Duty Drive State
Drive StateDrive State
Drive State
HEALTH
HEALTHHEALTH
HEALTH SHORT FLASH Re-configuration, or corrupted non-volatile
memory at power-up
EQUAL FLASH Tripped
ON Healthy
LONG FLASH Braking
OFF No drive power, or serious hardware fault
Rx INTERMITTENT Indicates activity on the ‘receive’ line carrying
data from the Master
Tx INTERMITTENT Indicates activity on the ‘transmit’ line carrying
data to the Master
Configure the Drive
Before the module can be used you must configure the drive to your system. Set-up the
parameters in the SERIAL menu as appropriate. Refer to Chapter 6: "Programming Your
Application" - SET::SERL Menu, parameters SSE01 to SSE08.
For Tag number information refer to the 650 Software Product Manual, available on the
Eurotherm Drives website: www.eurothermdrives.com.
Note: This Option can only be used on drives using software version 4.1 or higher.

3-10 Installing the Drive
650 Series AC Drive
Line Choke
Cables are considered to be electrically sensitive, clean or noisy. A line choke is used to reduce
harmonic emission to meet the limits of EN61000-3-2.
drive motor
(noisy)
signal/control cable
(sensitive)
power
supply
(clean)
cable
fuse or suitable
circuit breaker
(RCD not
recommended)
line
choke (noisy)
motor
cable
The choke is for use on the following drive:
Phase
PhasePhase
Phase Drive Nominal
Drive NominalDrive Nominal
Drive Nominal
Input Voltage
Input VoltageInput Voltage
Input Voltage
(V)
(V)(V)
(V)
Drive Power
Drive PowerDrive Power
Drive Power
(kW/hp)
(kW/hp)(kW/hp)
(kW/hp)
Rated
RatedRated
Rated
Current
CurrentCurrent
Current
(Aeff)
(Aeff)(Aeff)
(Aeff)
Rated
RatedRated
Rated
Inductivity
InductivityInductivity
Inductivity
(mH)
(mH)(mH)
(mH)
Choke
ChokeChoke
Choke
Part Number
Part NumberPart Number
Part Number
3 400 0.37/0.5 6 4.88 CO467763U003
(Europe)
Rated
RatedRated
Rated
Current
CurrentCurrent
Current
(Aeff)
(Aeff)(Aeff)
(Aeff)
Rated
RatedRated
Rated
Inductivity
InductivityInductivity
Inductivity
(mH)
(mH)(mH)
(mH)
A
AA
A
(mm)
(mm)(mm)
(mm)
B
BB
B C
CC
CD1
D1D1
D1 D2
D2D2
D2 D3
D3D3
D3 E1
E1E1
E1 E2
E2E2
E2 E3
E3E3
E3 F*
F*F*
F* G
GG
GFixing
FixingFixing
Fixing
Screws
ScrewsScrews
Screws
Weight
WeightWeight
Weight
(kg/lbs)
(kg/lbs)(kg/lbs)
(kg/lbs)
650 Frame 2, 3-phase, 400V, 0.37kW/0.5Hp
6 4.88 148 76 151 90 100 136 39 45 49 110 69 M4 2.1/
* dimension is dependent of the air gap

Operating the Drive 4-1
650 Series AC Drive
A typical alarm
1
OPERATING THE DRIVE
Pre-Operation Checks
WARNING!
Wait for 5 minutes after disconnecting power before working on any part of the system or removing the
terminal cover from the drive.
Initial checks before applying power:
•Check for damage to eq uipment.
•Mains power supply voltage is correct.
•Motor is of correct voltage rating and is connected in either star or delta, as appropriate.
•Check all external wiring circuits - power, control, motor and earth connections.
Note: Completely disconnect the drive before point to point checking with a buzzer, or when checking
insulation with a Meggar.
•Check for loose ends, clippings, drilling swarf etc. lodged in the drive and system.
•If possible check that the motor can be turned freely, and that any cooling fans are intact and free from obstruction.
Ensure the safety of the complete system before the drive is energised:
•Ensure that rotation of the motor in either direction will not cause damage.
•Ensure that nobody else is working on another part of the system which will be affected by powering up.
•Ensure that other equipment will not be adversely affected by powering up.
Prepare to energise the drive and system as follows:
•Remove the supply fuses, or isolate using the supply circuit breaker.
•Disconnect the load from the motor shaft, if possible.
•If any of the drives control terminals are not being used, check whether these unused terminals need to be tied high
or low.
•If the motor thermistor terminals are not connected to a motor thermistor, connect these terminals together.
•Check external run contacts are open. Check external speed setpoints are all zero.
Re-apply power to the drive and system
Initial Start-up Routines
Note: Refer to Chapter 5: “Using the Keypad” to familiarise yourself with the keypad’s
indications, and how to use the keys and menu structure.
WARNING!
Unpredictable motion, especially if motor parameters are incorrect.
Ensure no personnel are in the vicinity of the motor or any connected machinery.
Ensure that machinery conne cted to the motor will not be damaged by
unpredictable motion.
Ensure that the emergency stop circuits function correctly before running the motor
for the first time.
The drive can be started in either Remote Control or Local Control. By default, the drive will
start in Local Control.
These routines assume that the drive’s control terminals are wired as shown in the Control
Wiring Connections in Chapter 3.
Connected in this way, a positive setpoint will rotate the motor in a clockwise direction when
viewed down the shaft, looking toward the motor.
Note: If during the start-up routine the display shows either an alarm
(indicated by the letter “A”) or a flashing Warning message,
refer to Chapter 7: “Trips and Fault Finding”.
!
IMPORTANT
On power-up
in Remote
Control, the
drive will
immediately
start running if
the RUN
si
g
nal is
!
IMPORTANT
When power
is applied to
the drive in
Remote
Control, it will
immediately
start running if
the RUN
signal is
active.

4-2 Operating the Drive
650 Series AC Drive
REMOTE
LOCAL
Local Control Operation
This is the simplest method of operating the
drive.
Connect the keypad to the drive and power -up
the unit.
The drive will display the Local screen. If not,
refer to Chapter 5 and select Local Control.
Follow the instructions opposite to start and
stop the motor.
Remote Control Operation
Connect the keypad to the drive and power-up the unit.
The drive will display the Local screen. Refer to Chapter 5 and select Remote Control.
IMPORTANT: Ensure that the speed potentiometer is set to zero.
Follow the instructions below to start and stop the motor using your control panel.
Reverse the motor’s direction of rotation using the DIN2 connection (0V = forward, +24V =
reverse). Alternatively, swap two of the motor phases (WARNING: Disconnect the mains
supply first).
The installation of your drive is now complete:
The drive will operate as an open-loop drive. It is programmed to control an induction motor of
equivalent power, current, and voltage rating to t he drive.
The drive's default parameters will operate effectively under most circumstances, however you
may wish to refer to Chapter 6 to tune the drive to your system.
Reverse
LOCAL
Press to start the motor
and it will ramp to the setpoint
Press to stop the motor
and it will ramp to zero
Press to apply a small setpoint
(see Reverse below)
From zero, release
and press again for
a negative setpoint
STOP START
Close the RUN switch (DIN1)
RUN SWITCH
0100
5
POTENTIOMETER
STOP START
RUN SWITCH
Open the RUN switch (DIN1)
and the motor will ramp to zero
Apply a small speed setpoint
and the motor will ramp to
the setpoint
Press the Start button
0100
5
POTENTIOMETER
Apply a small speed setpoint
and the motor will ramp to
STOP
PUSHBUTTONS
START
STOP
PUSHBUTTONS
START
(DIN1)
the setpoint
Press the Stop button
(DIN4/DOUT2)
and the motor will ramp
to zero
Single Wire Starting Push-button Starting
(Applications 1 & 5 only)