King Canada KCG-951G User manual

950W PORTABLE GENERATOR
INSTRUCTION MANUAL
COPYRIGHT © 2011 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
MODEL: KCG-951G
KING CANADA

WARRANTY & SERVICE
INFORMATION
1-YEAR
LIMITED WARRANTY
FOR THIS 950W PORTATBLE GENERATOR
KING CANADA TOOLS
OFFERS A 1-YEAR LIMITED WARRANTY
FOR NON-COMMERCIAL USE.
BEFORE CALLING THE ABOVE TOLL-FREE NUMBER, PLEASE READ THIS MANUAL, SPECIFICALLY THE
SAFETY PRECAUTIONS, THE INSPECTION BEFORE OPERATION AND THE TROUBLESHOOTING GUIDE.
•DO NOT RETURN THE DEFECTIVE PRODUCT TO THE RETAILER.
WARRANTY INFORMATION
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this generator are available at our authorized KING CANADA generator service centers across canada. For
servicing, call the above toll free number to get servicing instructions and be sure to have your proof of purchase if you are claiming
warranty work.
LIMITED TOOL WARRANTY
KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to
the original retail consumer a 1-year limited warranty as of the date the product was purchased at retail and that each product is free
from defects in materials.
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
•Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper modification, or the
use of accessories and/or attachments not specifically recommended.
•Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store
the product according to the instructions in the owner’smanual.
•Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.
•Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.
•Cosmetic defects that do not interfere with product functionality.
•Freight costs from customer to an authorized warranty service location.
•Repair and transportation costs of products or parts determined not to be defective.
•ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE OR MALFUNCTION OF THE PRODUCT.
•RETAIN THE ORIGINAL CASH REGISTER SALES RECEIPT AS PROOF OF PURCHASE FOR WARRANTY WORK.
KING CANADA shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages
arising from the use of our products. Shipping and handling charges may apply. If a defect is found, KING CANADA will either repair or
replace the product.
KING CANADA TOOLS INC. MONTREAL, QUEBEC, CANADA H9P 2Y4

SAFETY INFORMATION,
CONTROLS AND FUEL
EXHAUST FUMES ARE DANGEROUS
•Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate in a well ventilated area.
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
•Always turn off the engine when refueling.
•Never refuel while smoking or in the vicinity of an open flame.
•When operating or transporting this generator, be sure to keep it upright. If it tilts, fuel may leak from the carburetor or fuel tank.
ENGINE AND MUFFLER MAY BE HOT
•Place the generator in an appropriate location, away from children and pedestrians.
•Avoid placing any flammable materials near the exhaust outlet during operation.
•Keep a 2ft. clearance from buildings or other equipment around the compressor to prevent overheating.
ELECTRIC SHOCK PREVENTION
•Never operate in rain or snow.
•Never touch the generator with wet hands or electric shock can occur.
•Be sure to ground (earth) the generator. See Fig.3.
ELECTRICAL CONNECTION NOTES
•Avoid connecting the generator to commercial power outlet.
•Avoid connecting the generator in parallel with any other generator.
CONTROL FUNCTIONS
1) Toturn generator “ON”. Toggle switch (A) Fig.1 to the “ON” position. The engine can now be
started.
2) Turning generator “OFF”. Toggle switch to the “OFF” position. The engine will not run.
AC BREAKER
The AC breaker turns off automatically when the load exceeds the generator rated output. Press the AC reset button (B) Fig.1 to reset the
breaker. Caution:Reduce the load to within specified generator rated output if AC breaker turns off.
PRE-OPERATION CHECK
Note: Pre-operation checks should be done every time you use your generator.
WARNING! The engine muffler will be very hot after use, avoid touching the engine or muffler
while they are still hot.
FUEL
WARNING!
•Fuel is highly flammable. Check safety rules carefully before refueling.
Make sure there is sufficient fuel in the tank.
Recommended fuel: Oil-Mixed Gasoline
Fuel Tank Capacity: 4.2L
•Use oil-mixed gasoline, or engine will overheat. Mix ratio is 50:1.
•Use clean, fresh unleaded gasoline with a minimum of 77 octane.
•Use special purpose oil for 2-stroke engine.
•Do not fill above the fuel fill or it may overflow,add fuel until it reaches 1 inch away from the top of the fuel
filter.
•Secure gas cap after filling.
Use the fill cap located under the gas cap to measure the gasoline and oil mixture necessary.See Fig.2 for
fill measurements.
GROUNDING
Before operating make sure to ground the generator.Ahex. bolt (A) Fig.3 next to the ground symbol can be
found on the left side of the gererator,attach a wire and ground it as shown in Fig.3. Your local electrical
company or certified electrician should be able to help you with this information. Note: Your engine is already
grounded to the frame with a ground wire. Figure 3
Figure 2
Figure 1

STARTING THE ENGINE
Note: Before attempting to start engine, first it is recommended to assemble the top handle to the top of the fuel
tank using the 2 pan hd screws, washers and spring washers.
WARNING! Before starting the engine, do not connect the electric apparatus.
1. Turn the fuel cock lever (A) Fig.4 downwards to the “ON” open position.
2. Pivot the choke lever (B) to the far left position. The choke is not required to start a warm engine.
3.Push the engine switch (C) to “ON”.
4. Pull slowly on the recoil starter (D) until it is engaged, then pull it briskly. Take your hand off the recoil starter
immediately after the engine starts.
5. Warm up the engine. Move choke lever (E) toward the operating position a short distance at a time over
several seconds in warm weather or minutes in cold weather. Let engine run smoothly before each change.
6. Move the choke lever back to the operating position (E).
CONNECTION
Warning! Potential hazards exist when a portable generator is connected to the main electrical supply
coming from the house. It is at that point that the generator could feed back into the utility company’s
system causing possible electrocution of workers who are repairing the electrical lines.
AC CURRENT
CAUTION: Be sure the electric apparatus is turned off before plugging in. Be sure the total load is
within generator rated output.
1. Start the engine.
2. Plug electrical appliance into the 120V AC socket. See fig.5.
3. Turn on the electric apparatus. Reduce the load to within specified generator rated output if the AC breaker turns off.
STOPPING THE ENGINE
Tostop the engine, first turn off all electric appliances. Then turn engine switch to “OFF” and turn fuel cock to the “OFF” closed position.
EXTENSION CORDS
The use of any extension cord will cause some loss of power. Use the chart
to determine the minimum wire size (A.W.G-American Wire Gauge) extension
cord. Use only extension cords which accept the tool’s plug.
PERIODIC MAINTENANCE
MAINTENANCE CHART
Regular maintenance is most important for best performance
and safe operation. See maintenance chart for schedule.
Figure 4
Figure 5
Pre-
Operation
check
(daily)
Initial
1month
or 20 Hr
Every 3
months or
50 Hr
Every 6
months or
100 Hr
Every 12
months or
300 Hr
Item Remarks
Spark Plug
Check condition,adjust
gap and clean.
Replace if necessary.
Air Filter Clean. Replace if
necessary.
Fuel Filter Clean fuel filter.
Replace if necessary.
Fuel Line
Check fuel hose for
crack or damage.
Replace if necessary.
Exhaust
System
Check for leakage.
Retighten or replace
gasket if necessary.
Check muffler screen.
Carburetor Check choke operation.
Cooling System Check fan damage.
Starting System Check recoil
starter operation.
Decarbonization Clean more frequently
if necessary.
Fittings/
Fasteners
Check all fittings and
fasteners correct if
necessary.
•
•
•
•
•
••
•
•
•
•
OPERATION & MAINTENANCE
LENGTH OF
CONDUCTOR
0-100 FEET
WIRE SIZES REQUIRED
(AMERICAN WIRE GAUGE)
120V LINES
NO.12

MAINTENANCE
AIR FILTER
1. Remove foam air filter. See Fig.6.
2.Wash in solvent.
3. Soak in motor oil (SAE#20)
4. Gently squeeze out motor oil. CAUTION:Do not wring out the element. Never operate
without a filter in place.
SPARK PLUG INSPECTION
1. Remove spark plug cap and then spark plug using the supplied key. See Fig.7.
2. Remove carbon deposits.
3. Check for discoloration. Standard electrode color: Tan Color
4. Check spark plug gap: 0.7-0.8mm (0.028-0.031”)
5. If spark plug needs to be replaced, replace with F5TC spark plug or equivalent (NGK-BP5ES,
Champion-N14Y).
FUEL TANK FILTER
1. Stop engine and turn fuel cock lever to the “OFF” closed position.
2. Clean tank filter with solvent. See Fig.8.
3. Wipe off and reposition fuel filter and fuel cap. Be sure the fuel cap is tightened securely.
TROUBLESHOOTING
ENGINE WON’T START
1. Fuel systems
No fuel supplied to combustion chamber.
- No fuel in tank -- Supply fuel
-Clogged fuel line -- Clean fuel line.
-Foreign matter in fuel cock -- Clean fuel cock.
-Clogged carburetor -- Clean carburetor.
2. Electrical systems
Poor spark
-Spark plug dirty with carbon or wet -- Remove carbon or wipe spark plug.
3. Compression insufficient
-Worn out piston and cylinder -- Consult service centre.
-Loose cylinder head nuts -- Tighten nuts properly.
4. Storage
Long-term storage of your machine will require some preventive procedures to guard against
deterioration. Drain the fuel tank, fuel cock, and carburetor float bowl or add fuel stabilizer and
run engine for 5 minutes.
ENGINE
1. Pour in about one tablespoon of SAE 10W30 or 20W40 motor oil through the spark plug hole.
2. Use the recoil starter to turn the engine over several times (with ignition off).
3. Pull the recoil starter until you feel compression.
4. Stop pulling.
5. Clean exterior of the generator and apply a rust inhibitor.
6. Store the generator in a dry, well-ventilated place, with a cover placed over it.
7. The generator must remain in a horizontal position.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram and
parts list.
Figure 6
Figure 7
Figure 8
0.7-0.8mm
(0.028-0.031”)