King Industrial KC-OVS-FX3 User manual

INSTRUCTI N MANUAL
MODEL: C-OVS-FX3
COPYRIGHT © 2016 ALL RIGHTS RESERVED BY ING CANADA TOOLS INC.
SCILLATING SPINDLE SANDER
09/2016

2-YEAR
LIMITED WARRANTY
F R THIS SCILLATING SPINDLE SANDER
KING CANADA T LS
FFERS A 2-YEAR LIMITED WARRANTY
INTENDED F R C MMERCIAL USE
PR F F PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
Replacement parts for this product are available at our authorized ing Canada service centres across Canada.
LIMITED T L WARRANTY
ing Canada makes every effort to ensure that this product meets high quality and durability standards. ing Canada warrants to the
original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from
defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence or
accidents, repairs done by an unauthorized service centre, alterations and lack of maintenance. ing Canada shall in no event be liable
for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.
To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an authorized
ing Canada service centre. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our authorized
service centres. In cooperation with our authorized serviced centre, ing Canada will either repair or replace the product if any part or
parts covered under this warranty which examination proves to be defective in workmanship or material during the warranty period.
N TE T USER
This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the ing Canada web site for the most updated parts diagram and parts list.
KING CANADA INC. D RVAL, QUÉBEC, CANADA H9P 2Y4
www.kingcanada.com
WARRANTY INF RMATI N

1. KN W Y UR T L
Read and understand the owners manual and labels affixed to the
tool. Learn its application and limitations as well as its specific po-
tential hazards.
2. GR UND THE T L.
This tool is equipped with an approved 3-conductor cord and a 3-
prong grounding type plug to fit the proper grounding type recep-
tacle. The green conductor in the cord is the grounding wire.
NEVER connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE.
eep in good working order, properly adjusted and aligned.
4. REM VE ADJUSTING KEYS AND
WRENCHES.
Form habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
5. KEEP W RK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the floor
is clean and not slippery.
6. AV ID DANGER US ENVIR NMENT.
Don’t use power tools in damp or wet locations or expose them to
rain. eep work area well lit and provide adequate surrounding
work space.
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE W RKSH P CHILD-PR F.
-with padlocks, master switches or by removing starter keys.
9. USE PR PER SPEED.
A tool will do a better and safer job when operated at the proper
speed.
10. USE RIGHT T L.
Don’t force the tool or the attachment to do a job for which it was
not designed.
11. WEAR PR PER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain
long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday eye-glasses
only have impact resistant lenses, thet are N T safety glasses.
Also use a face or dust mask if cutting operation is dusty.
13. D N’T VERREACH.
eep proper footing and balance at all times.
14. MAINTAIN T L WITH CARE.
eep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISC NNECT T LS.
Before servicing, when changing accessories or attachments.
16. AV ID ACCIDENTAL STARTING.
Make sure the swich is in the ‘’OFF’’ position before plugging in.
17. USE REC MMENDED ACCESS RIES.
Consult the manual for recommended accessories. Follow the in-
structions that accompany the accessories. The use of improper
accessories may cause hazards.
18. NEVER STAND N T L.
Serious injury could occur if the tool tips over. Do not store materials
such that it is necessary to stand on the tool to reach them.
19. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are dam-
aged should be carefully checked to ensure that they will operate
properly and perform their intended function. Check for alignment
of moving parts, breakage of parts, mounting, and any other condi-
tions that may affect its operation. A guard or other parts that are
damaged should be properly repaired or replaced.
20. NEVER LEAVE MACHINE RUNNING
UNATTENDED.
Turn power ‘’OFF’’. Don’t leave any tool running until it comes to a
complete stop.
SPECIFIC SAFETY RULES F R SPINDLE SANDERS
Safety is a combination of common sense, staying alert and knowing
how your spindle sander works. Read and understand the following
safety rules before operating.
1. For your own safety, read the entire instruction manual before oper-
ating the spindle sander.
2. Tighten all lock knobs or handles before operating.
3. Select a spindle that is smaller than the curve to be sanded.
4. Use an insert plate that comes closest to the spindle without touching
it.
5. Make sure the spindle is properly positioned in taper sleeve
socket using the wrench provided, tighten the nut. NOTE: Never over
tighten; it may be difficult to remove the spindle later.
6. When table is positioned at any angle other than 90°, it is necessary
to position the workpiece over the centerline.
7. Always lock the table with the lock knobs when setting at any angle.
8. Always loosen both table lock and tilting gear lock before changing
the angle position of the table. Never force the table if it does not tilt
easily, reason may be that the locks are still engaged. Never attempt
to override the stop locks, this will cause damage to the tilting per-
formance.
9. Before leaving the machine remove any particles or pieces left over,
make sure the table is set at a 90° angle.
GENERAL & SPECIFIC
SAFETY RULES

GETTING T KN W Y UR
SCILLATING SPINDLE SANDER
Getting to know your Spindle Sander
1) 2 step activation safety switch
2) Gearbox oil fill plug
3) 1 of 3 table inserts
4) Tilting table
5) Table tilt angle scale
6) Table tilt lock knob (2)
7) Two adjustment keys & storage hook
8) Table inserts & storage hook
9) 1/4” - 1” spindles
10) Rear access panel lock knob
11) 1” - 4” spindles with drums
12) Oil sight glass access panel
13) 4” cast-iron dust chute
14) Tilting table 900stop bolt
Spindle Sander Specifications
MODEL C-OVS-FX3
Oscillations per minute 75
Oscillations stroke 1-1/2”
Spindle drum length 10 (5” - 9”)
Spindle diameter 1/4” - 4”
Spindle speed 1,725 RPM
Table size 24-1/4” x 24-1/4”
Motor 10 Amp. @ 110V, 5 Amp. @ 220V
Voltage 110V/220V, 1 phase, 60 Hz
Prewired 110V
Assembled dimensions (LxWxH)/weight 24-1/4” x 24-1/4” x 47-1/4” / 285 lbs
Package dimensions (LxWxH)/weight 26” x 26” x 44-1/2” / 320 lbs

ELECTRICAL INF RMATI N
WARNING!
ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SE-
RIOUS INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THE MACHINE DISCONNECTED FROM THE POWER
SOURCE. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!
P WER SUPPLY
WARNING: YOUR SPINDLE SANDER MUST BE CONNECTED TO A
110V-120V, 15-AMP CIRCUIT BREA ER. FAILURE TO CONNECT IN
THIS WAY CAN RESULT IN INJURY FROM SHOC OR FIRE.
GR UNDING
This spindle sander must be grounded. If it should malfunction or break-
down, grounding provides a path of least resistance for electric current, to
reduce the risk of electric shock. This spindle sander is equipped with a
cord having an equipment-grounding conductor and grounding plug. The
plug must be plugged into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
Your spindle sander must be properly grounded. Not all outlets are properly
grounded. If you are not sure if your outlet is properly grounded, have it
checked by a qualified electrician.
WARNING: TO MAINTAIN PROPER GROUNDING OF YOUR SPINDLE
SANDER, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN
ANY MANNER.
WARNING: IF NOT PROPERLY GROUNDED, THIS SPINDLE SANDER
CAN CAUSE ELECTRICAL SHOC , PARTICULARLY WHEN USED IN
DAMP LOCATIONS. TO AVOID SHOC OR FIRE, IF THE POWER CORD
IS WORN OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDI-
ATELY.
110V-120V PERATI N
As received from the factory, your spindle sander is ready to run for 110V-
120V operation. This spindle sander is intended for use on a circuit that
has an outlet and a plug which looks like the one illustrated in Fig.1.
WARNING: DO NOT USE A TWO-PRONG ADAPTOR FOR THEY ARE
NOT IN ACCORDANCE WITH LOCAL CODES AND ORDINANCES. NEVER
USE IN CANADA.
220V PERATI N
The motor supplied with this spindle sander is dual voltage (110V/220V). If
220V, single phase operation is desired, the following instructions must be
followed:
1. Disconnect the machine from its power source.
2. The motor comes with four motor leads that are connected for 110V op-
eration. These four motor leads must be rewired for 220V operation,
have a qualified electrician reconnect the motor leads.
3. The 110V plug supplied with the sander must be replaced with a CSA
listed plug suitable for 220V operation. This plug is illustrated in Fig.2.
The switch and motor reset must also be changed for 220V operation.
Contact your authorized service center or qualified electrician to install
the plug, switch and reset and to change the connections from 110V to
220V. The sander must comply with all local and national codes after
the 220V plug is installed.
4. A sander with a 220V plug should only be connected to an outlet having
the same configuration as illustrated by the grounded outlet box in Fig.2.
FIGURE 1
PR PERLY GR UNDED UTLET
CURRENT CARRYING PR NGS
GR UNDING PR NG
Tool’s
Amperage
Rating
3-6
6-8
8-10
10-12
12-16
Cord Size in A.W.G.
Cord Length in Feet
25 50 100 150
18 16 16 14
18 16 14 12
18 16 14 12
18 16 14 12
14 12 - -
110V EXTENSI N C RDS
The use of any extension cord will cause some loss of power. Use
the chart in Fig.3 to determine the minimum wire size (A.W.G-Amer-
ican Wire Gauge) extension cord. Use only 3-wire extension cords
which have 3-prong grounding type plugs and 3-hole receptacles
which accept the tool’s plug.
For circuits that are further away from the electrical circuit box, the wire
size must be increased proportionately in order to deliver ample volt-
age to the spindle sander motor. Refer to Fig.3 for wire length and
size.
FIGURE 3
FIGURE 2
PR PERLY GR UNDED UTLET
CURRENT CARRYING PR NGS
GR UNDING PR NG

ASSEMBLY & ADJUSTMENTS
WARNING! IF ANY PART IS MISSING OR DAMAGED, DO NOT PLUG THE SPIN-
DLE SANDER IN UNTIL YOU HAVE REPLACED THE MISSING OR DAMAGED
PART. For your safety, complete the assembly of the spindle sander before plugging
it into the power supply.
UNPACKING
This spindle sander comes with a protective anti-rust coating on all surfaced areas.
It is necessary to clean these surfaces with a mild solvent or kerosene, do not use
laquer thinner, paint thinner or gasoline. These products will damage painted sur-
faces.
ASSEMBLING/REPLACING SANDING SPINDLES AND DRUMS
1. For 1/4” to 3/4” spindles (A) Fig.4, loosen the set screw (B) on the clamp bracket
(C) at the bottom of the spindle.
2. Slide the corresponding sanding sleeve (D) fully onto the spindle. Note: the
sanding sleeve must slide under the bracket clamp (C) Fig.4 as shown. Re-
tighten the set screw (B) on the clamp bracket (C) to secure the sanding sleeve.
Pull on the sanding sleeve to make sure it is properly secured to the spindle.
3. The 1” spindle (E) Fig.4, does not come with a set screw and clamp bracket,
the sanding sleeve is secured to the spindle using a hex. nut (F).
4. For the 1-1/2” to 4” spindles with drums (G) Fig.4, loosen nut (H) and then slide
the corresponding sanding sleeve onto the drum. Using an open end wrench,
tighten the nut (H) on the top of the drum by turning clockwise, this will secure
the sanding sleeve. Pull on the sanding sleeve to make sure it is properly se-
cured to the drum, if not tighten nut (H) another 1/2 turn.
INSTALLING A SANDING SPINDLE R DRUM
1. Make sure the spindle sander is disconnected from the power source.
2. Select the desired sanding spindle or sanding drum to install.
3. Clean the threaded shaft of the spindle or drum (A) Fig.5 and the oscillating spin-
dle (B) before mounting.
4. Screw the threaded shaft of the sanding spindle or sanding drum in the clockwise
direction by hand into the oscillating spindle.
5. Place the large end of the supplied open end wrench (A) Fig.6 on the large nut
(B) of the oscillating spindle. Then place the small end of the second open-end
wrench (A) Fig.7 on the clamp bracket (B) of the sanding spindle. Turn both open
end wrenches towards each other to secure the sanding spindle or sanding
drum.
6. Do not overtighten, this could make it very difficult to remove the sanding spindle
or sanding drum after use.
FIGURE4
FIGURE5
FIGURE6
FIGURE7

ASSEMBLY & ADJUSTMENTS
INSTALLING THE APPR PRIATE TABLE INSERT
WARNING: FAILURE TO USE THE PROPER INSERT WITH THE CORRESPON-
DING SPINDLE MAY RESULT IN INJURY AND/OR DAMAGE TO THE MACHINE
OR THE WOR PIECE.
1. This machine comes three table inserts. When changing spindles, the table insert
will need to be changed to the matching size. Each table insert has a notch (D)
Fig.8 to fit the alignment pin (E) in the table to ensure that it is properly fitted and
installed in the table opening.
2. The oblong table inserts are used when the table is tilted for bevel sanding.
USING THE APPR PRIATE TABLE INSERT
SPINDLE/DRUM DIAMETER TABLE INSERT (A, B or C Fig.8)
1/4” x 5” ................................................ (A)
3/8” x 6” ................................................ (A)
1/2” x 6” ................................................ (A)
5/8” x 6” ................................................ (A)
3/4” x 9” ................................................ (A)
1” x 9” ................................................... (B)
1-1/2” x 9” ............................................. (B)
2” x 9” ................................................... (C)
3” x 9” ................................................... (None)
4” x 9” ................................................... (None)
TILTING THE TABLE UP T 450
1. Loosen the two table lock knobs (A) Fig.9, located under the table on both
sides of the sander.
2. Tilt the table forward to the desired angle with your hands.
3. An angle scale (B) Fig.9 and pointer (C) are provided at the right side of the trun-
nion to indicate the degree of table tilt.
4. Tighten the two table lock knobs securely after the table degree has been ad-
justed.
SETTING THE TABLE SQUARE WITH THE SANDING SPINDLE/DRUM
The squareness between the table and sanding spindle/drum has been adjusted
at the factory. However, after a long period of operation, the squareness may be-
come inaccurate. To adjust table square with sanding spindle/drum;
1. Set the table to a flat horizontal position. The table tilting scale (A) Fig.9 should
read zero degrees.
2. Place a 90° combination square on the table and against the drum.
3. If the table is not 90° to the drum, adjust the angle of the table by changing the
height of the stop bolt (A) Fig.10. Loosen hex. nut (B), adjust stop bolt height
and retighten hex. nut.
4. If the table is 90° to the drum, but the scale (A) Fig.9 does not read zero degree,
set the scale to read zero degree by loosening the screw which secures the
angle pointer (C) and setting pointer to zero, retighten screw.
FIGURE8
FIGURE9
FIGURE10

ADJUSTMENTS & PERATI N
TURNING THE SANDER N/ FF
This sander comes with a 2 step activation safety switch,
refer to Fig.11, which starts and stops the machine. To turn
the sander on;
1. Push up on the emergency stop button (A) Fig.11 and lift
the switch cover (B) upwards as shown.
2. Press the green On button (C) to start the sander.
3. To stop the sander, you can either press the red Off button
(D) or lower the switch cover and push the large
emergency stop button (E).
DUST C LLECTI N
This sander comes with a 4” dust chute (A) Fig.12. at the rear of the machine al-
lowing for the connection to a dust collector.
Be sure to use appropriate size hose and fittings (not included) and check that all
connections are sealed tightly to minimize airborne dust.
BASIC PERATI N
1. Select and install a sanding spindle/drum that is smaller than the curve to be
sanded.
2. Use an appropriate table insert which comes closest to the sanding spindle/ drum
without touching it.
3. Make sure that sanding spindle/drum is properly installed in the oscillating spindle
seat. NOTE: Turn counterclockwise to loosen and clockwise to tighten. Never
overtighten, it may be difficult to remove later.
4. When table is set at a 90° angle, sanding may be done from any corner on the
table. When the table is positioned at any angle other than 90°, sanding should
only be performed with the workpiece positioned below the centre point of the
table.
5. Make sure the table tilt lock knobs are secured at the desired angle or tilt.
6. Hold the workpiece firmly and work from a stable standing position.
7. To achieve the best finish results and to ensure maximum sanding sleeve life,
slowly move the workpiece back and forth across the entire surface of the sand-
ing spindle/drum.
FIGURE11
FIGURE12

MAINTENANCE &
TR UBLESH TING
WARNING! FOR YOUR OWN SAFETY, TURN THE SWITCH OFF AND REMOVE
THE PLUG FROM THE POWER SOURCE BEFORE PERFORMING
MAINTENANCE, CLEANING OR LUBRICATION WOR ON THE SPINDLE
SANDER.
CLEANING / LUBRICATING
1. Blow out dust accumulation and wood chips inside the motor, housing, and dust
chute frequently.
2. A coat of automotive wax applied to the table will help keep the surface clean, it
will also ensure that moisture from the wood does not remain on bare metal sur-
faces which can cause rust.
3. Periodic lubrication of threaded parts will make these parts easier to operate.
4. Check gearbox for proper oil level (Approx. 1/2 way mark on oil level gauge).
Slide the oil level gauge panel (A) Fig.13 over to the side to access the oil level
gauge (B).
5. If gearbox oil level is low, unscrew and remove oil fill cap (A) Fig.14 and fill with
80W90 gearbox oil (approx. 1.8 L) until the oil level gauge reaches 1/2 way mark
on oil level gauge.
6. We recommend that a small amount of grease be applied to the table trunnions
once a month.
7. No lubrication is required for the bearings, they are permanently lubricated.
TR UBLESH TING
PR BLEM
Motor does not run when power switch is turned “ON”.
Motor does not run at full speed.
Motor does not reach full power.
Motor overheating
Excessive machine vibration
Mark on workpiece
Sanding drum turns in wrong direction
Burns on workpiece
S LUTI N
1. Switch is burned out. Replace the switch.
2. Connection wire is loose or damaged. Tighten or replace the wire.
1. Power voltage is too low. Test voltage.
2. Motor is damaged. Check and repair motor.
1. Incorrect power wiring. Replace with the correct size power wiring.
2. Overload. Reduce sanding load.
1. Motor is dirty. Clean motor.
2. Motor is damaged. Check and repair motor.
1. Machine is incorrectly leveled. Adjust machine leveling
1. Sanding drum is damaged. Replace the sanding drum.
2. Sanding sleeve on drum is worn in some areas. Replace sanding sleeve.
1. Wrong phase or voltage. Make sure the phase and voltage comply with
machine requirement.
1. Wrong abrasive grit on sanding sleeve. Use coarser grit to remove more
material from workpiece.
FIGURE13
FIGURE14