Kingsford Sierra User manual

GR4030-014989SQFB 1 111910
Sierra Smoker
MODEL# GR4030-014989SQFB
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
Tools required for assembly: (Not Included) Pliers, Philips Screwdrivers,
Adjustable Wrench.
Keep this manual for future reference.
WARNING
OUTDOOR USE
ONLY.
Never use grill indoors. Carbon Monoxide poisoning that can lead to death.

GR4030-014989SQFB 2 111910
WARNING
lOnly use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of
supporting the weight of the grill. Never use on wooden or other surfaces that could burn.
lWhen grill is in use, keep clearance of 36”between the hot grill and any combustible materials, such as
bushes, trees, wooden decks, wooden fences, buildings, etc. Do not place hot grill under roof overhang or in
any other enclosed area.
lFor outdoor use only. Do not operate grill indoors or in an enclosed area.
lFor household use only. Do not use this grill for other than its intended purpose.
lWe recommend the use of a charcoal chimney starter to avoid the dangers associated with charcoal lighting
fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal.
Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the
use of their product. Store charcoal lighting fluid safely away from grill.
lWhen using charcoal lighting fluid, allow charcoal to burn with grill lid and doors open until covered with a light
ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap
fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.
lUse only a high grade plain charcoal or charcoal / wood mixture.
lDo not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could
cause an explosion possibly leading to severe bodily injury.
lNever add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
lPlace grill in an area where children and pets cannot come into contact with unit. Close supervision is
necessary when grill is in use.
lDo not leave grill unattended when in use.
lWhen adding charcoal and / or wood, use extreme caution and follow instructions in “Adding Charcoal / Wood
During Cooking”section of this manual.
lDo not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be
present.
lDo not store lighter fluid or other flammable liquids or materials under the grill.
lUse caution when adjusting charcoal grate height / air vent / smoke stack, open the lid, use oven mitt. Handle
will be hot when in use.
lGrill is hot when in use. To avoid burns:
lDO NOT attempt to move the grill.
lWear protective gloves or oven mitts.
lDO NOT touch any hot grill surfaces.
lDO NOT wear loose clothing or allow hair to come in contact with grill.
!
!

GR4030-014989SQFB 3 111910
WARNING
lWhen grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen
close lid to suffocate the flame. Do not use water to extinguish grease fires.
lUse caution when opening the lid. Keeping hands, face and body a safe distance away. Flash flare ups
may occur when air comes into contact with fire or hot coals.
lNever place more than 5 pounds (2.3 kg) on the front table. Do not lean on the front table. Always ensure
front table is securely fastened.
lNever place more than 6 pounds (2.7kg) of charcoal inside the main grill; 4.4 pounds (2kg) in side box.
Always ensure that all parts are securely fastened.
lDo not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal
and finish of your grill.
lUse caution during assembly and while operating your grill to avoid scrapes or cuts from sharp edges of
metal parts. Use caution when reaching into or under grill.
lWhen opening lid, be sure lid is fully opened and secure to prevent lid from closing unexpectedly.
lIn windy weather, place grill in an outdoor area that is protected from the wind.
lClose lid to suffocate flame.
lNever leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and
ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining
coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and
water to remain in metal container 24 hours prior to disposing.
lExtinguished coals and ashes should be placed in a safe distance from all structure and combustible
materials.
lWith a garden hose completely wet the surface beneath and around grill to extinguish any ashes, coals or
embers which may have fallen during the cooking or cleaning process.
lAfter each use, clean the grill thoroughly and apply a light coat of vegetable oil to prevent rusting. Cover the
grill to protect it from excessive rusting.
lUse caution when lifting or moving grill to prevent strains and back injuries.
lWe advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type
of fire extinguisher.
lStore the grill out of reach of children and in a dry location when not in use.
lDo not attempt to service grill other than normal maintenance as explained in “After-Use Safety”and “Proper
Care & Maintenance”sections of this manual.
lProperly dispose of all packaging material
lUse caution and common sense when operating your grill.
lFailure to adhere to safety warnings and guidelines in this manual could result in bodily injury or
property damage.
lKeep this manual for future reference.
!
!

GR4030-014989SQFB 4 111910
ASSEMBLY INSTRUCTIONS
THANK YOU FOR PURCHASING THIS SIERRA SMOKER
Read all safety warnings & assembly instructions carefully before assembling or operating your grill.
For assembly assistance, missing or damaged parts, please call Rankam customer service at 1-888-837-1380
(U.S. only) , Monday thru Friday 9AM to 5PM Eastern Standard Time or email to
[email protected]
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
Two people are required for assembly of this grill.
The following tools are required for assembly and are not included:
lPliers
lPhilips Screwdrivers
lAdjustable Wrench
Product Diagram

GR4030-014989SQFB 5 111910
Components
1. Leg Brace 2. Cart Right Leg 3. Cart Left Leg 4. Bottom Rack
2 pcs
2 pcs
2 pcs
1 pc
5. Stabilizing Plate
(Left)
6. Stabilizing Plate (Right) 7. Wheel Axle 8. Plastic Wheel
1 pc
1 pc
1 pc
2 pcs
9. Grill Body 10. Handle 11. Air Vent 12. Front Shelf Bracket (Left)
1 pc
1 pc
2 pcs
1 pc
13.Front Shelf Bracket
(Right)
14. Front Shelf 15. Smoke Stack 16. Smoke Stack Cover
1 pc
1 pc
1 pc
1 pc
17. Thermometer/Nut 18. Lid Handle 19. Grill Lid 20. Warming Rack
1 pc
2 pcs
1 pc
1 pc

GR4030-014989SQFB 6 111910
21. Charcoal Tray
Holder
22. Charcoal Tray (Main Barrel) 23. Lifter 24. Cooking Grate(Main Barrel)
2 pcs
1 pc
1 pc
3 pcs
25. Grease Cup Clip 26. Fire Box Bottom Body 27. Fire Box Door 28. Charcoal Tray (Fire Box)
1 pc
1 pc
1 pc
1 pc
29. Fire Box Top Body 30. Cooking Grate (Fire Box) 31. Fire Box Cover 32. Stopper
1 pc
1 pc
1 pc
1 pc
Stop! DO NOT RETURN TO RETAILER.
For assembly assistance, missing or damaged parts, please contact Rankam customer service at
custom[email protected] or 1-888-837-1380.
Hardware List
Item Item name Diagram Qty
A Bolt M6 x 40 12 pcs
B Bolt M6 x 15 37pcs
C Bolt M4 x 8 1 pc
D Cap Nut M8 1 pc

GR4030-014989SQFB 7 111910
Item Item name Diagram Qty
E Lock Nut M6 2 pcs
F Flange Nut M6 41 pcs
G Lock Nut M10 2 pcs
H Lid Handle Insulation
Washer
4 pcs
I Spring
1 pc
J Hinge Pin
2 pcs
K Cotter Pin 4 pcs
Assembly Procedures
Symbol: The following symbols will be shown in each procedure for
indication of tightening the bolt and nut if necessary.
Some steps may require the assistance of a friend.
Hand Tighten only at this time
Tighten with tools at this time

GR4030-014989SQFB 8 111910
Step 1.
Step 2.

GR4030-014989SQFB 9 111910
Step 3.
Step 4.
G
G

GR4030-014989SQFB 10 111910
Step 5
Step 6
Insulation
Washer

GR4030-014989SQFB 11 111910
Step 7
Step 8.
I

GR4030-014989SQFB 12 111910
Step 9.
Step 10.

GR4030-014989SQFB 13 111910
Step 11.
Step 12

GR4030-014989SQFB 14 111910
Step 13
Step 14

GR4030-014989SQFB 15 111910
Step 15 - Tighten all hardware
WARNING
DO NOT use grill without charcoal ash pans in place. DO NOT attempt to remove charcoal ash pans while pan
contains hot coals.
WARNING
Place the grill outdoors on a hard, level, non-combustible surface away from roof overhang or any combustible
material. Never use on wooden or other surfaces that could burn. Place the grill away from open windows or
doors to prevent smoke from entering your house. In windy weather, place the grill in an outdoor area that is
protected from the wind.
WARNING
Read all safety warnings and instructions carefully before operating your grill.
!
!
!
!

GR4030-014989SQFB 16 111910
PREPATION FOR USE & LIGHTING INSTRUCTIONS
WARNING
OUTDOOR USE ONLY
.
Never use grill indoors. Carbon Monoxide poisoning that can lead to death.
Curing your grill
Prior to your first use of the Grill, follow the instructions below carefully to cure your grill. Curing your grill will
minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the
first meal prepared on the grill.
IMPORTANT: To protect your grill from excessive rust, the unit must be properly cured and covered at all
times when not in use.
Step 1
Lightly coat all interior surfaces of the grill with vegetable oil or vegetable oil spray. Do not coat charcoal grates or
charcoal ash pan.
Step 2
Follow the instructions below carefully to build a fire. You many use charcoal and/or wood as fuel in the Sierra
Smoker (see “Adding Charcoal/Wood During Cooking”section of this manual).
If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their
product. Place lump or briquette charcoal on top of grate in chimney starter until full. Underneath grate place balled
up paper and light with match or lighter thru holes in bottom of chimney sides. Once paper lights, fire will spread up
thru charcoal until entire column is glowing red in the bottom with ash formation on top. Pick up by handle and pour
lit charcoal into grill. Start with 6 pounds (2.7kg) of charcoal in the main barrel, for smoking, start with 4 pounds
(1.8kg) of charcoal in the side box. Place the charcoal in center of each charcoal grate. This should be enough
charcoal to cook with, once the curing process has been completed. When charcoal is burning strong, carefully
place hot coals on charcoal grate.
NOTE: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.
IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5.
If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do
not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s
warnings and instructions regarding the use of their product. Start with 5 pounds (2.3 kg) of charcoal in the main
barrel. For smoking, start with 3.3 pounds (1.5kg) of charcoal in the side box. This should be enough charcoal to
cook with, once the curing process has been completed. Place the charcoal in the center of each charcoal grate.
Step 3
Saturate charcoal with lighting fluid. With lid open, wait 2 to 3 minutes to allow lighting fluid to soak into charcoal.
Store lighting fluid a safe distance from the grill.
Step 4
With grill lid and doors open, stand back and carefully light charcoal through the doors. Allow to burn until covered
with a light ash (approximately 20 minutes).
WARNING
Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid (approximately 20 minutes).
Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion
when lid is opened.
Step 5
With coals burning strong, close the lid.Allow the temperature to reach 225°F (107°C) on temperature gauge.
Maintain this temperature for 2 hours.

GR4030-014989SQFB 17 111910
Step 6
Increase the temperature to 400°F (205°C) on temperature gauge. This can be achieved by adding more charcoal
and/or wood (see “Adding Charcoal/Wood During Cooking“section of this manual). Maintain this temperature for 1
hour then allow unit to cool completely.
NOTE: It is important that the exterior of the grill is not scraped or rubbed during the curing process.
IMPORTANT: to protect your grill from excessive rust, the unit must be cured periodically and covered at
all times when not in use.
OPERATING INSTRUCTIONS
Step 1
Lightly coat all interior surfaces of the grill including cooking grills with vegetable oil or vegetable oil spray. Do not
coat charcoal grates or charcoal ash pan.
Step 2
Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Sierra
Smoker (see “Adding Charcoal/Wood During Cooking”section of this manual).
If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their
product. Place lump or briquette charcoal on top of grate in chimney starter until full. Underneath grate place balled
up paper and light with match or lighter thru holes in bottom of chimney sides. Once paper lights, fire will spread up
thru charcoal until entire column is glowing red in the bottom with ash formation on top. Pick up by handle and pour
lit charcoal into grill. Start with 6 pounds (2.7kg) of charcoal in the main barrel, for smoking, start with 4 pounds
(1.8kg) of charcoal in the side box. Place the charcoal in center of each charcoal grate. When charcoal is burning
strong, carefully place hot coals in center of each charcoal grate.
WARNING
DO NOT use grill without charcoal ash pan in place. DO NOT attempt to remove charcoal ash pan while pan
contains hot coals.
NOTE: to extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.
IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5.
If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do
not use gasoline, kerosene, alcohol or other flammable materials for lighting charcoal. Follow all manufacturer’s
warnings and instructions regarding the use of their product. Start with 5 pounds (2.3 kg) of charcoal in the main
barrel. For smoking, start with 3.3 pounds (1.5kg) of charcoal in the side box. Place the charcoal in center of each
charcoal grate.
Step 3
Saturate charcoal with lighting fluid. With lid and doors open wait 2 to 3 minutes to allow lighting fluid to soak into
charcoal. Store charcoal lighting fluid a safe distance from the grill.
Step 4
With grill lid and doors open, stand back and carefully light charcoal and allow to burn until covered with a light ash
(approximately 20 minutes).
WARNING
Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid and doors (approximately 20
minutes).Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or
explosion when lid is opened.
Step 5
Place cooking grate on grill support lips. Adjust the height to position charcoal tray to desired cooking level.
WARNING
Always wear oven mitts/gloves when adjusting cooking levels to protect your hands from burns.

GR4030-014989SQFB 18 111910
Step 6
Place food on cooking grates and close grill lid. Always use a meat thermometer to ensure food is fully cooked
before removing from grill.
Step 7
Allow grill to cool completely, and then follow instructions in the “After-Use Safety”and “Proper Care &
Maintenance”sections of this manual.
Regulating Heat
To increase heat, more wood and/or charcoal may be needed. Follow instructions in “Adding Charcoal/Wood
During Cooking”section of this manual.
To maintain the temperature, more wood and/or charcoal may need to be added during the cooking cycle.
NOTE: Dry wood burns hotter than charcoal, so you may want to increase the ratio of wood to charcoal to
increase the cooking temperature. Hardwood such as oak, hickory, mesquite, fruit and nut wood are an
excellent fuel because of their burning rate. When using wood as fuel, make sure the wood is seasoned
and dry. DO NOT use resinous wood such as pine as it will produce an unpleasant taste.
Adding Charcoal/Wood During Cooking
Additional charcoal and/or wood may be required to maintain or increase cooking temperature.
Step 1
Stand back and carefully open grill lid. Use caution since flames can flare-up when fresh air suddenly comes in
contact with fire.
WARNING
Wearing oven mitts/gloves before touching the grill, DO NOT touch the HOT grill body and latch by hand.
Step 2
Stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals. Use cooking
tongs to add charcoal and/or wood to charcoal grates, being careful not to stir-up ashes and sparks. Then close the
charcoal door again.
WARNING
Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
AFTER-USE SAFETY
WARNING
lAlways allow grill and all components to cool completely before handling.
lNever leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished
before removing.
lBefore grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to
protect yourself and property. Place remaining coals and ashes in a non-combustible metal container and
completely saturate with water.Allow coals and water to remain in metal container 24 hours prior to
disposing.
lExtinguished coals and ashes should be placed a safe distance from all structures and combustible
materials.
lWith a garden hose, completely wet surface beneath and around the grill to extinguish any ashes, coals
or embers which may have fallen during the cooking or cleaning process.
lCover and store grill in a protected area away from children and pets.

GR4030-014989SQFB 19 111910
Proper Care & Maintenance
Vegetable oil provides an excellent defense against rust.
lTo protect your grill from excessive rust, the unit must be properly cured and covered at all times when not in
use.
lWash cooking grates and charcoal grates with hot, soapy water, rinse well and dry. Lightly coat grates with
vegetable oil or vegetable oil spray.
lClean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or
vegetable oil spray to the interior surface to prevent rusting. Do not coat charcoal grates or charcoal ash tray.
lIf rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine grit
emery cloth. Touch-up with a good quality high-temperature resistant paint.
lNever apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, and then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.
How do I season my Cast iron Grates.
1. Before the first use wash grates in hot, soapy water. Use soap this time only. Rinse grates and dry completely
using a towel. Towel may become discolored, this is normal.
2. Apply a thin, even coating of melted shortening (Crisco, as an example) to the grates with a soft cloth or paper
towel. Apply to both sides of the grates.
3. Heat grill with a small fire to around 350 degrees. Place grates in grill not directly over the coals and close lid.
Leave closed for at least one hour. Let grates remain in grill until cool.
4. Place grates in proper position in the grill.
Your cast iron grates should be properly seasoned and ready to use!
Tips & Suggestions:
1. Seasoning is an ongoing process. Periodically reapply the oil to grates with a soft cloth. Especially if you see
any rust developing or before long periods of storage.
2. Never put your Cast Iron Grates in the dishwasher or allow to air dry.
3. IF rust does appear, remove with a grill brush and repeat the seasoning process.
4. Cleaning of the grates should be before the cooking begins, not after the cooking is over. A little residue left on
the Cast Iron grates helps protect them between uses.
5. The more Cast Iron Grates are used the better the non-stick qualities become. This is a great excuse
to grill often!
LIMITED WARRANTY
1. Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of One
year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase.
2. If any part of this item fails because of a manufacturing defect within the Limited Warranty Period, Manufacturer
offers to replace such part(s) provide that such parts have not been improperly repaired, altered, or tampered
with or subject to misuse, abuse or exposed to corrosive conditions. This Limited Warranty is, however, subject
to certain limitations, exclusions, time limits and exceptions (Hereinafter “Conditions”) as listed below. Read
these Conditions carefully.
3. This Limited Warranty shall be limited to the replacement or repair of any part(s) which Manufacturer determines,
after reasonable examination, to have been defective at the time of manufacturing and manufacturer’s
obligation(s) shall be limited to replacement, if any, of defective part(s) which shall be shipped at Original
Purchaser’s expense to Original Purchaser’s designated shipping address.
4. This Limited Warranty is given to and covers the ORIGINAL PURCHASER ONLY and such coverage
terminates One year from the date of purchase.
5. DAMAGE LIMITATION WARNING: IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR ANY
INCIDENTIAL OR CONSEQUENTIAL DAMAGES, INCLUDING (BUT NOT LIMITED TO) LOSS OF USE OF
THE PRODUCT, LOSS OF TIME, INCONVENIENCE, EXPENSE FOR TRAVEL, TRANSPORTATION
LODGING EXPENSES, LOSS BY DAMAGE TO PERSONAL PROPERTY OR LOSS OF INCOME, PROFITS
OR REVENUE.

GR4030-014989SQFB 20 111910
6. MANUFACTURER’S OBLIGATION: Manufacturer’s liability shall be limited to the delivery of a good,
merchantable Product and, if necessary, the repair or replacement, at manufacturer’s option, of any defective
part or unit.
7. TRANSFER LIMITATIONS: This Limited Warranty is not assignable or transferable. It covers only the
original purchaser.
8. RESERVED RIGHT TO CHANGE: Manufacturer reserves the right to make changes or improvements to
products it produces in the future without imposing on itself any obligations to install the same improvements in
the products it has previously manufactured.
9. This Limited Warranty gives the Original Purchaser specific legal rights but there may be other rights which vary
by jurisdiction.
IF CUSTOMER SERVICE BECOMES NECESSARY:
1. The Original Purchaser is responsible for shipping and handling charges of the returned item(s) and
replacement parts, if any.
2. All parts to be replaced will need to be shipped before replacement items will be sent.
3. Follow the Customer Service Representative’s instructions exactly. If a return is necessary, it must be packed
carefully and shipped prepaid.
Should you encounter any problem
or
Obtaining replacement parts
CALL US FIRST.
Do not return product to the store.
WE CAN HELP.
Rankam Metal Products Manufactory Ltd.
Please contact Rankam Customer Service at [e-mail]
or at 1-888-837-1380, Mon to Fri, 9:00 a.m. –5:00 p.m. Eastern Standard Time.
KINGSFORD® AND THE KINGSFORD LOGO ARE REGISTERED TRADEMARKS OF
THE KINDSFORD PRODUCTS COMPANY, LLCAND ARE USED UNDER LICENSE BY
RANKAM METAL PRODUCTS MANUFACTORY LTD. ALL RIGHTS RESERVED