Kingsman ZCVRB60 User manual

Model Numbers:
ZCVRB60N, ZCVRB60NE, ZCVRB60LP, ZCVRB60LPE
MQZCVRB60NE2, MQZCVRB60LPE2
Certified to:
ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters • CSA 2.17-2017
Installation Instructions
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: [phone]
Printed in Canada February 28, 2020
Part# 60ZCV-MAN17
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or
mobile home, where not prohibited by
local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other
gases, unless a certified kit is
used.
SERENE
C#400720
⚠ WARNING:
DO NOT OPERATE THIS APPLIANCE WITHOUT
DECORATIVE GLASS EMBERS ON BURNER AND
MEDIA TRAY
VENTED GAS FIREPLACE HEATER:
NOT FOR USE WITH SOLID FUEL.

ZCVRB60 Table of Contents
Table of Contents……………………………………………………………...........................................................
2-3
Safety Screen Installation / Removal................................................................................................................
4
Pre-installation Questions and Answers / Operating Instructions.....................................................................
5
Warnings, Installations, and Operations…………………………………............................................................
6-7
Mobile Home/Manufactured Housing Installation……………………................................................................
8
INSTALLATION
Framing Your Gas Fireplace.............................................................................................................................
9
Nailing Tab Guide.............................................................................................................................................
10
ZCVRB60 -Facing Requirements- Units With Unvented Chase (as Shipped).................................................
11
Tile Lip Kit- V60PTLK.......................................................................................................................................
12
Fireplace Installations in Covered Outdoor Locations......................................................................................
13
Locating Your Appliance / Fireplace Dimensions.............................................................................................
14
ZCVRB60 –Unvented Chase VS Vented Chase- Choose Your Installation.....................................................
15
INSTALLATION – UNVENTED CHASE
Framing Dimensions –Unvented Chase- Ventilation Plates In Place -As Shipped..........................................
16
Mantel Clearances – Unvented Chase - Ventilation Plates In Place –As Shipped...........................................
17
Clearance to Combustibles – Unvented Chase -Ventilation Plates in Place -As Shipped...............................
18
INSTALLATION – VENTED CHASE
Vented Chase –Removal of Ventilation Plates.................................................................................................
19
Kingsman Enclosure Grills................................................................................................................................
19
Vented Chase – Style 1 – Opening With No Grill.............................................................................................
20-21
Vented Chase – Style 2 – Opening With Grill..................................................................................................
22-23
Vented Chase -Style 2 – Opening With Grill - Kingsman VL60EG...................................................................
24
VL60EG Grill Installation...................................................................................................................................
25
VL60EGS Side Grill Installation........................................................................................................................
26
Framing Dimensions –Vented Chase -Ventilation Plates Removed.................................................................
27
Optional Recessed Cavity Dimensions.............................................................................................................
28
Mantel Clearances –Vented Chase -Ventilation Plates Removed....................................................................
29
Clearance to Combustibles –Vented Chase -Ventilation Plates Removed......................................................
30
COMPONENTS AND ACCESSORIES
Surround Dimensions / Clearances..................................................................................................................
31
Surround Installation.........................................................................................................................................
32
UHS Box...........................................................................................................................................................
33
Component Locations.......................................................................................................................................
33
Fan Kit Installation............................................................................................................................................
34
Split Receptacle- Fan Speed Control Outside of Fireplace..............................................................................
35
Door and Glass Information..............................................................................................................................
36
Valve Access Cover Removal / Removable Lower Face Panel.......................................................................
37
ZCVRB60PL Liner Installation..........................................................................................................................
38-39
MQVRB60RLS Liner Installation......................................................................................................................
40
GAS LINE AND MAINTENANCE
Gas Line Installation………………………………………………………………………………………...................
41
Millivolt System, Lighting, & Burner Control......................................................................................................
42
Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace...................................
43
Burner System Maintenance............................................................................................................................
44
Gas Conversion Part A.....................................................................................................................................
45
Gas Conversion Kit For Top Convertible Pilot PART B....................................................................................
46
Gas Conversion for Modulator – PART C.........................................................................................................
47
2

Burner System Removal/Installation Guide......................................................................................................
48
Burner Tube Removal.......................................................................................................................................
48
LOGS AND MEDIA
ULK64 Universal Light Kit (Optional Accent Lighting Kit).................................................................................
49-50
LED Lighting.....................................................................................................................................................
51
LED Light Strip Replacement...........................................................................................................................
52
RBCB1 -Cannonballs- Installation Instructions.................................................................................................
53
MQ Dealer Accessories for ZCVRB60..............................................................................................................
54-55
MQRBD3 5-Piece Driftwood Log Set……………………………………………………………………..................
56
PROFLAME 1 IPI SYSTEM
IPI Electronic Ignition System...........................................................................................................................
57
Remote Control Operation................................................................................................................................
58
IPI Electronic Ignition Parts List – Standard System........................................................................................
59
Configuration #1: Basic System........................................................................................................................
60
Configuration #2: Remote On/Off.....................................................................................................................
61
EGTM / GTM System -No Batteries..................................................................................................................
62
Configuration #3: Remote ON/OFF, variable HI/LO, and fan...........................................................................
63
IPI Lighting Instructions....................................................................................................................................
64
PROFLAME 2 IPI SYSTEM
Proflame 2 Parts List.........................................................................................................................................
65
Proflame 2 IFC Module and Remote Control....................................................................................................
66
Cold Climates – CPI Setting - Proflame 2 Remote Control..............................................................................
67
Remote Flame Control, Room Thermostat.......................................................................................................
68
Smart Thermostat, Fan Speed Control, Remote Dimmer Control....................................................................
69
Proflame 2 Label Diagram................................................................................................................................
70
VENTING SECTION
Vent Terminal Clearances...............................................................................................................................
71
General Vent Installation Information...............................................................................................................
72
Installation Of Side Wall Venting......................................................................................................................
72
Venting Routes And Components....................................................................................................................
73
Venting Straight Up Through Roof....................................................................................................................
74-75
Air Intake Adjustment Plate - Vertical Venting and Power Venting...................................................................
76
Glass Safety / Termination Cap Safety ............................................................................................................
77
Approved for Power Vent PVH58 / PVH58FM..................................................................................................
78
PARTS LISTS
PVH58 Parts List...............................................................................................................................................
79
ZCVRB60 Parts List..........................................................................................................................................
80-81
Troubleshooting the Gas Control System.........................................................................................................
82
WARRANTY
Limited Lifetime Warranty.................................................................................................................................
83
3

60ZCVCSS Safety Screen Installation / Removal
To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame
and pull bottom away from fireplace.
⚠ WARNING:
Wait until unit is COMPLETELY cool before touching glass or attempting to install or
remove Child Safety Screen.
Engage slots in top of Screen
Mount Brackets onto screw in
fireplace opening and push
bottom in.
4

Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a fireplace glass cleaner.
 Babies, small children, pregnant women and pets should leave the area during the cure phase.
 Ventilate well, open doors and windows.
 Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and
any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan
is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep
burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down
the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air
circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained
to and understood by the customer.
Operations and Maintenance Instructions
For safe installation and operation note the following:
 Be sure to read and understand all the instructions in this manual before operation of appliance.
 Ensure all wiring is correct and properly enclosed to prevent possible shock.
 Check for gas leaks.
 Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
 Make sure venting and termination cap are installed and unobstructed.
 If brick or porcelain liners are used, ensure they are installed.
 Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
 If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
 Venting systems should be periodically examined by a qualified agency.
 The flow of combustion and ventilation air must not be obstructed.
 The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
 Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner
areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.
 Never use your gas fireplace as a cooking device.
 Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
 Areas in and around the Chase Vent Openings should be cleaned annually.
5