Kingsman ZDV3318 Series User manual

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Installation Instructions
Model Number ZDV3318, ZDV3622, ZDVRB3622
Zero Clearance Direct Vent Fireplace
Stock #’s: ZDV3318N, ZDV3318NE, ZDV3318LP, ZDV3318LPE
ZDV3622N, ZDV3622NE, ZDV3622LP, ZDV3622LPE
ZDVRB3622N, ZDVRB3622NE, ZDVRB3622LP, ZDVRB3622LPE
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other
g
ases
,
unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: [phone]
Printed in Canada April 18, 2013 Part # 3318-MAN-II

Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a
minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
2

Table of Contents
Pre-installation Questions and Answers…………………………………........................................ 2
Operating Instructions………………………………………………………....................................... 2
Table of Contents……………………………………………………………...................................... 3
Recommendations for Finishing of Clean View Linear Products.................................................. 4
Mobile Home/Manufactured Housing Installation……………………............................................ 5
Warnings, Installations, and Operations…………………………………........................................ 6
Installation Requirements for the Commonwealth of Massachusetts…....................................... 7
ZDV3318
Locating your Appliance................................................................................................. 8
Fireplace Dimensions..................................................................................................... 8
Framing for your Gas Fireplace..................................................................................... 9
Framing and Facing Requirements............................................................................... 10
ZDV3622 / ZDVRB3622
Locating your Appliance................................................................................................. 11
Fireplace Dimensions.................................................................................................... 11
Nailing Tab Guide.......................................................................................................... 12
Framing for your Gas Fireplace..................................................................................... 13
Framing and Facing Requirements............................................................................... 14
How To Install Clean View Kit (CVCK)......................................................................................... 15
Clearances - ZDV3318/3622/3622RB - Mantels & Surrounds..................................................... 16
Mantel Leg Clearances................................................................................................................ 17
Clearance to Combustibles.......................................................................................................... 18
Z36S3622 Surround Installation................................................................................................... 19
Fan Kit Installation........................................................................................................................ 20
Split Receptacle- Fan Speed Control Outside of Fireplace.......................................................... 21
Z3318 / Z3622PRL & Z3318ML / Z3622ML Installation Guide…………………………………….. 22
Door and Glass Information.......................................................................................................... 23
Gas Line Installation…………………………………………………………………………………….. 24
Millivolt System, Lighting, & Burner Control................................................................................. 25
Burner System Maintenance........................................................................................................ 26
Conversion Kit Instructions – PART A.......................................................................................... 27-28
Gas Conversion Kit For Top Convertible Pilot PART B............................................................... 29
Gas Conversion for Modulator – PART C.................................................................................... 30
IPI Electronic Ignition System
IPI Electronic Ignition System....................................................................................................... 31
Remote Control Operation............................................................................................................ 32
IPI Electronic Ignition Parts List – Standard System.................................................................... 33
Configuration #1: Basic manual HI/LO and manual ON/OFF....................................................... 34
Configuration #2: Remote ON/OFF and Manual HI/LO................................................................ 35
EGTM / GTM System -No Batteries............................................................................................. 36
Configuration #3: Remote ON/OFF, variable HI/LO, and fan....................................................... 37
IPI Lighting Instructions................................................................................................................ 38
Trouble Shooting The Gas Control System.................................................................................. 39
LOGC50 Log Assembly................................................................................................................ 40-41
Accessories Available for Skyline & ZDVRB3622........................................................................ 42-43
ULK2 Universal Light Kit (Optional Accent Lighting Kit)............................................................... 44-45
Venting
Vent Termination.......................................................................................................................... 46
General Vent Installation Information........................................................................................... 47
Installation Of Side Wall Venting.................................................................................................. 47
Venting Table............................................................................................................................... 48
Horizontal Snorkel Terminations.................................................................................................. 49
Vertical Venting............................................................................................................................ 50
Vertical Venting over 15 Feet...................................................................................................... 51
ZDV3318 Parts List...................................................................................................................... 52
ZDV3622 / ZDVRB3622 Parts List............................................................................................... 53
Kingsman Parts ZDV3318 / ZDV3622 / ZDVRB3622.................................................................. 54
Glass Safety / Termination Cap Safety -All Units-....................................................................... 55
Limited Lifetime Warranty............................................................................................................. 56
3

Recommendations for Finishing of Clean View Linear Products
Only non-combustible materials may be used over the face of the appliance.
We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of the fireplace for durability.
Finishing Recommendations (Obtained from professional construction contractors and finishers):
Frame unit with metal studs (minimum 20 gauge).
Minimum of 1/2” DUROCK cement board (this non-combustible panel is ULC listed as a wall shield/floor protector) and
fasten to the entire perimeter framing.
Use fiberglass (mesh) tape for all joints in area of the fireplace.
Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand
and prep for painting.
If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.
Refer to the following website for more information on using DUROCK Cement Board: www.cgcinc.com
OTHER NOTES:
-A full single sheet of non-combustible board (no joints) above the unit is recommended if possible.
-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and
contraction during normal operation.
-Lighter colored painted surfaces may discolor due to heat exposure.
4

Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
Appliance Must Be Secured To
Structure Using Supplied Nailing
Tabs And Or Fastened To Floor.
Use Existing Hole Or Remove
Existing Screw To Mount Ground
Wire (Nailing Tab Screw).
Serrated Or Star Washer
Ground Wire From Appliance To Steel
Chassis Of Mobile Home. USE 8GA
COPPER WIRE.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES AFTER FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES IN CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to
penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local
codes.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor
or ceiling, during installation of appliance or venting.
5

Warnings, Installations and Operations
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when installed in the United States.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product
warranties.
4. For safe operation, glass doors must be
closed.
5. When purging the gas line, the glass front
must be removed.
6. Do not strike or abuse glass. Take care to
avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other
than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and
draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional information consult a qualified
installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
26. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
6

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
provide a primary heat source.
• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use your gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
• Have battery back-up power;
• Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720
(2005 Edition).
B. A carbon monoxide detector shall:
• Be located in the room that houses the appliance or equipment;
• Be either hard-wired or battery powered or both; and
• Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
7

ZDV3318 - Locating your Appliance
Installing with Top
V ent
A - Flatona wall D - As a
room divider
B -
Across thecorner E - Flatonwallcorner
C - As anisland F -
Exterior wall
Island installation with a top vent is possible as long asthe
horizontal portion of the vent system does not exceed 20
feet (6.1 m).
ZDV 3318 Fireplace Dimensions
ZDV3318 CVCK (Clean View Circulating Kit)
ZDV3318 Louvered
8

For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the
elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carbon-
ing and cleaning of glass.
ZDV3318 - Framing for your Gas Fireplace
ZDV3318 Louvered ZDV3318 WITH CVCK (CLEAN VIEW CIRCULATING KIT)
4. When installing horizontal with a 90 degree bend maintain a minimum
of two and a half (2.5”) inches above the bend in enclosures.
5.
For a fireplace with louvers combustible floor can raise 1”
above the bottom of the fireplace.For a fireplace with
33CVCK (Clean view Circulating Kit) floor or hearth can raise
7” above the bottom of the fireplace with portions being com-
bustible and non combustible.See drawing on following page.
6. When installing MQSWF surround, the fireplace must be
raised a minimum of 2 7/8” above the finished floors, to
accommodate the wall surround.The fireplace may be raised
higher but the 60” clearance measured from the bottom of the
fireplace to the ceiling must be maintained at all times.(i.e.
For an 8 ft. ceiling the unit can be raised only 36 inches.)
Framing Specifications
1. Cold climate installation recommendation:When installing this fire-
place against non insulated exterior wall or chase, it is recom-
mended that the outer walls be insulated to conform to applicable
insulation codes.Drywall must be installed over insulation to prevent
contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams).Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure.This allows for 1/2” in front of framing tabs for finishing
materials.
3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace.(louvered models only)
9

Z33CVCK - Framing and Facing Requirements
ZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT)
Z33CVCK - with Wall Surround
10

ZDV3622 / ZDVRB3622 - Locating your Appliance
Installing with Top
V ent
A - Flatona wall D - As a
room divider
B -
Across thecorner E - Flatonwallcorner
C - As anisland F -
Exterior wall
Island installation with a top vent is possible as long asthe
horizontal portion of the vent system does not exceed 20
feet (6.1 m).
ZDV 3622 / ZDVRB3622 Fireplace Dimensions
ZDV3622 louvered
ZDVRB3622 / ZDV3622 Louvered
ZDV3622 -CVCK (Clean View Circulating Kit)
ZDVRB3622 / ZDV3622 CVCK (Clean View Circulating Kit)
11

Z36CVCK Nailing Tab Guide
These Nailing Tabs can be used in two ways:
1/2” Drywall Flush with Face of Fireplace –Fireplace
and Combustible Wall to be covered with Non-
Combustible Materials (e.g. Stone around Fireplace).
Framing Flush with Face of Fireplace -Fireplace to be covered with
Non-Combustibles (e.g. Concrete Board) for Flat Wall appearance.
NOTE: 1/2” MUST BE ADDED TO FRAMING DEPTH OF UNIT.
USE THIS METHOD FOR Z36S3622 SURROUNDS.
[Qty]2 Nailing Tabs are
located on each side of the
CVCK front frame.
Dr
y
wall
Framin
g
Stud
Nailin
g
Tab
Dr
y
wall
Framin
g
Stud
Nailin
g
Tab
Non-Combustible
Material
(
e
g
. Stone
)
Non-Combustible Material
(
e
g
. Concrete Board
)
Framing Stop – Used For
MDV31, MQRB3632,MDV39 Nailing Tabs
Must Be
Rotated 180°
And Folded
Back Onto
Framing Stud.
Nailing Tab
Framin
g
Mount
Framin
g
Stud
Nailing Tab
Framin
g
Stud
Nailing Tab
Flush Surface
12

Framing Specifications
ZDV3622 / ZDVRB3622 - Framing for your Gas Fir eplace
4. When installing horizontal with a 90 degree bend maintain a minimum
1. Cold climate installation recommendation: When installing this fire-
place against non insulated exterior wall or chase, it is recom-
mended that the outer walls be insulated to conform to applicable
insulation codes. Drywall must be installed over insulation to prevent
contact of insulation and
unit.
2.
Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.
3.
Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace. (louvered models only)
of two and a half (2.5”) inches above the bend in enclosures.
5. Fora fireplace with louvers combustible floor can raise 1”
above the bottom of the fireplace. For a fireplace with
36CVCK (Clean view Circulating Kit) floor or hearth canraise
7”
above the bottom of the fireplace with portions being com-
bustible andnon combustible. See drawing on following page.
6.
When installing MQ36SWF surround, the fireplace must be
raised a minimum of 2 1/2” above the finished floors, to
accommodate the wall surround. The fireplace mayberaised
higher butthe 60” clearance measured from the bottom of the
fireplace to the ceiling must be maintained at all times. (i.e.
Foran 8
ft. ceiling theunitcanbe raised only36inches.)
It is recommendedfor Propane Horizontal
Installations that the venting should be a minimum of one foot vertical
off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and
greatlyreducescarboningand cleaningof glass.
ZDV3622 Louvered ZDV3622 WITH CVCK (CLEAN VIEW CIRCULATING KIT)
ZDVRB3622 / ZDV3622 CVCK (Clean View Circulating Kit)
ZDVRB3 red622 / ZDV3622 Louve
NOTE:
If using Z36S3622
Surround, add ½”
to Framing Depth.
See Z36CVCK
Nailing Tab Guide
Page.
13

Z36CVCK - Framing and Facing Requirements
ZDV3622 / ZDVRB3622 WITH Z36CVCK (CLEAN VIEW CIRCULATING KIT)
ADD 5/32 FOR
SPACER SCREW
14

How To Install Clean View Kit (CVCK)
For ZDV3318 / ZDV3622 / ZDVRB3622 / ZDV6000 / ZDV3320 / MQRB3328 / MQZDV3318 / MQZDV3622
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote
Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless
other shielding devices like our IPI Component box is used.
For ZDV6000
/
ZDV3320
/
MQRB3328
,
the 33-MDVHS Heat Shield must be used.
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1) For ZDV6000/ ZDV3320/ MQRB3328
models use the larger (8”) standoffs. On the ZDV3318 unit, remove the large 8” standoffs.
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four [4] supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Using ten [10] supplied screws, install the top shield into the CVCK.
7. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
8. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed
in framing, remove the four [4] screws from the bottom panel. Once screws are removed, bottom panel can be removed to access
gas valve and fan system.
Non-Combustible Header
for ZDV6000 / ZDV3320 /
MQRB3328
(*Not used on 3318 or 3622
Models)
15

CLEARANCES - ZDV3318/3622/3622RB - Mantels & Surrounds
Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible
mantel meets the minimum height and width requirements for a combustible mantel.
16

Mantel Leg Clearances
Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening.
See drawings for proper installation height of your combustible mantel.Non-combustible mantels may be installed at any
height above the fireplace opening except when using MQHBSW.
Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF
GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.
Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.
For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
Surrounds
If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to
prevent discoloration.
17

ZDV3318 - Clearance to Combustibles
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0
inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Louvered Unit
Top of 90 degree bend inMinimum
Enclosure of 37 3/4 to 40 inches 3 1/4 inches/140 mm / All Vent Systems
Enclosure over 40 inches 2 1/2 inches/38mm/All Vent Systems
CVCK Unit (non louvered)
Top of 90 degree bend inMinimum
Enclosure of 40.5inches to 43 inches 5 inches/38 mm / All Vent Systems
Enclosure over 43inches 2 1/2 inches/38mm All vent
Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct
Temp Systems
(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than
wood
flooring, the appliance shall be
installed ona metal or wood
panel, thefull width anddepth
of the
appliance. Carpet may
extend 1 inch above thefloor
of appliance.
For
units with CVCK (Clear
View Circulating Kit)see
framing with CVCK to
establish floor heights
Clearance to Combustibles
ZDV3622 / ZDVRB3622 - Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0
inches/0 mm
Ceiling (from bottom offireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Louvered Unit
Top of 90 degree bend inMinimum
Enclosure of 42 to 46 inches 5 1/2 inches/140 mm / All Vent Systems
Enclosure over 46 inches 2 1/2 inches/38mm/All Vent Systems
CVCK Unit (non louvered)
Top of 90 degree bend inMinimum
Enclosure of 44.5inches to 48.5 inches 5 inches/38 mm / All Vent Systems
Enclosure over 48.5inches 2 1/2 inches/38mm All vent Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp
Systems
(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than
wood
flooring, the appliance shall be
installed ona metal or wood
panel, thefull width anddepth
of the
appliance. Carpet may
extend 1 inch above thefloor
of appliance.
For
units with CVCK (Clear
View Circulating Kit)see
framing with CVCK to
establish floor heights
18

Z36S3622 Surround Installation
Surround Size:
(36”W x 22-1/2”)
Z36S3622BL
Z36S3622SS
NOTE: 1/2” MUST BE ADDED TO FRAMING DEPTH OF UNIT.
See Framing Flush With Face of Fireplace on CVCK Nailing Tab Guide
Page.
The Surround Frames are 1” thick, with a 3/4” space behind the frame. The
Fireplace may be covered up to within 1/8” of the opening with non-
combustible materials.
1. Prepare the Fireplace: With Glass Door removed, place Side Filler of
Surround against inside of CVCK and on Access Panel Tab. Using a 7/64”
drill bit, drill a hole at the TOP of both slots in the Side Filler. Repeat for other
side of fireplace.
2. Hook Surround over Lower Ledge of
CVCK, and slide Side Fillers into place.
NOTE: Cotton gloves must be worn to protect the finish during installation and handling.
Access Panel
(SS Surround Kits Only)
Each kit contains:
(Qty-1) Surround Frame
(Qty-2) Surround Side Fillers
(Qty-1) Surround Access Cover – SS Only
(
Qt
y
-8
)
#6 Self Ta
pp
in
g
Screws Surround Frame
Side Filler
(Left and Right)
Upper Slot Over Top
Upper Slot
Access Panel Tab
Access Panel Tab
Lower Slot
3.
4. Install [2] Screws in Side Fillers and [2] Screws through Tile Header
Lip of CVCK into Surround. Adjust Side Fillers for best fit and tighten.
Place
Surround
OVER Tile
Header Lip
of CVCK
Hook
Surround
OVER Lower
Ledge of
CVCK NOTE:
All hand and finger marks must be cleaned off with a soft cloth and light detergent prior to
applying heat to the unit.
Stainless panels may discolour a little during normal operation. This is normal and should not be
considered a defect.
19

Fan Kit Installation
Fan installation Instructions for ZDV6000 / 3320 /3318
/3318MQ / 3622 / 3622RB with or without CVCK (Clean View
Circulating Kit).
Note: Install Fan Kit Before Installing optional CVCK (Clean
View Circulating Kit).
If CVCK has been installed into framing additional access is
provided by removing screws from bottom panel of CVCK. See
Installing Clean View Kit (CVCK).
1. Slide fan housing into unit and place over 2 Fan Retainer Tabs. Tabs
are pre punched and bent up (*Note: on 6000/3320 units, these
Tabs are located on the right side of the unit). Rubber grommets
at the base of the fan should fit snugly over the tabs.
2. For Fan Disc Installation these units have been installed with a sliding
track system. Install the Thermodisc provided with the Fan Kit. Place
Thermodisc into sliding assembly (Fig.1), and attach 2 leads exiting
right side of the fan housing into thermodisc. Now slide disc assembly
into thermodisc track (Fig.2). Place swivel handle of disc assembly
on track to lock into position. To service disc simply pull swivel handle
slide towards you while rotating handle to access disc.
Caution: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangerous operation.
Verify proper operation after servicing.
Parts List:
1ea. Fan comes with 4ft cord. Two 14” leads (female ends)
1ea. Variable speed control (wall mount type)
1ea. Thermodisc
1 Thermodisc mount assembly
3. Wire Junction Box and wall mounted variable speed control to
120v. Install a duplex outlet to junction box and plug fan into
outlet.
4. Turn the wall switch on (clockwise). Turn fireplace on. Once the
sensor in the unit reaches operating temperature (approximately
10 to 15 minutes) the fan will turn on. The fan can be switched
off if desired by turning the wall switch fully counter clockwise.
5. To set the minimum fan speed, remove the variable switch from
the wall mount. Turn the variable speed wall controller to its
minimum setting (fully counterclockwise). Use the set screw on
the side of the variable speed controller to increase or decrease
the minimum fan speed (lowering the minimum fan speed will
decrease sound level created by fan).
Reinstall switch into wall mount and cover with face plate.
Note: To service fan with CVCK Kit installed see Removing
Burner System in manual. If CVCK is finished with a MQSW
Wall Surround the MQSW may be removed by removing the
4 attachment screws and removing the MQSW
allowing access into the bottom of the fireplace to service
blower.
Electrical Services
All optional Fan Kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with
CSA Standard C22.1 – Canadian Electrical Code part I or with the
National Electrical Code, ANSI/NFPA 70 (latest edition) and /or in
accordance with local codes.
Warning: Electrical Grounding Instructions. This
appliance is equipped with a three-pronged (grounding)
plug for your protection against shock hazard and
should be plugged directly into a properly grounded
three-prong receptacle. Do not cut or remove the
grounding prong from this plug.
CAUTION: DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM
20