Kinroad 650GK -2 User manual

0
Owner’s manual
(EEC)
READTHISMANUALCAREFULLY
ITCONTAINSIMPORTANTSAFETYINFORMATION.
MINIMUM
RECOMMENDED
OPERATOR AGE
650、800、1100GK-2

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650、800、1100GK -2 LimitedWarranty
The warranty policy applies to those cases where the new seller vehicle is unloaded
from its shipping container, set up and delivered by authorized dealer, and under normal
use and service is found to have defects in parts or workmanship under the following
terms and conditions. This warranty covers the engine and engine related components
for a period of 90 days.
This warranty does not apply to any part, which in opinion of seller was defective
because of improper maintenance, improper assembly, alterations, abuse, negligence or
accident.
Should warranty service be required on your 650GK-2 during the 90 days warranty
period, please contact your nearest authorized dealer for repairs.
Whatis not covered under thiswarranty
This warranty does not cover any seller vehicle that has been subjected to:
a. This warranty does not cover any seller vehicle in any way so to adversely affect its
safety or reliability.
b. Renting
c. Disassembly, adjusting, or repairing of the vehicle in any way so as to adversely
affect its safety or reliability.
d. Competition or racing
The warranty does not cover loss of use of the seller vehicle, loss of time,
inconvenience, or other consequential damage which includes, but is not limited to,
loss or damage to persons or property or any expense of returning any damaged
units to the seller distributor or itsauthorized dealer.
Seller has the right to make changes without notice.

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CONTENTS
Page
1. FOREWORD------------------------------------------------------------------------------------------------ 3
2. A FEW WORDSABOUTSAFETY--------------------------------------------------------------------- 4
3. IMPORTANTSAFETY INFORMATION------------------------------------------------------------ 5
4
.
SAFETY LABELS----------------------------------------------------------------------------------------- 7
5. AREYOUREADYTO DRIVE?-----------------------------------------------------------------------8
6. ISYOURVEHICLEREADYTO DRIVE?--------------------------------------------------------- 11
7. SAFEDRIVINGPRECAUTIONS ------------------------------------------------------------------- 12
8. SPECIFICATIONS ---------------------------------------------------------------------------------------14
9. OPERATIONS ---------------------------------------------------------------------------------------------15
10. SERVICEINSTRUCTIONS --------------------------------------------------------------------------- 20
11. REPAIR ---------------------------------------------------------------------------------------------------- 25
12. PERIODICAL CHECK AND SERVICE----------------------------------------------------------- 36
13. WIRING DIAGRAM ----------------------------------------------------------------------------------- 37

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FOREWORD
Thank you for choosing this Go-kart. We hope you will have fun with it.
Before you start to operate the Go-Kart, please read through this Owner’s
Manual carefully as it contains important safety and maintenance
information. Failure to follow the warnings contained in this manual can
result in serious injuries.
Be sure to follow the recommended maintenance schedule and service
your kart accordingly. Preventative maintenance is extremely important to
the longevity of your Go-Kart.
We believes in conservation and protection of earth’s natural resources.
To that end, we encourage every vehicle owner to recycle, trade in, or
properly dispose of, as appropriate, used motor oil, coolant, and other fluids,
batteries, and tires.
We hope you will have a pleasant experience with our products.

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A FORWORDSABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation
of your Go-Kart.
To help you make informed decisions about safety, we have provided operating
procedures and other information on labels and in this manual. This information alerts
you to potential hazards that could hurt you or others.
It is not practical or possible to warn you about all hazards associated with
operating or maintaining a Go-Kart.You must use your own good judgment.
You will find important safety information in a variety of forms,including:
Safety Labels -OntheGo-Kart.
Safety Messages – Preceded by a safety alert symbol and one of two signal
words:WARNING ,orCAUTION.
Thesesignal words mean:
Physical harm may result from failure to adhere to the instructions that are described
within the WARNING labels.
Safety Headings --- such as Important Safety Reminders or Important Safety
Precautions.
Safety Section --- such as Go- Kart Safety.
Instructions --- how to use this Go –Kart correctly and safely.
This entire manual is filled with important safety information----please read it
carefully.

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IMPORTANT SAFETY INFORMATION
Your Go-Kart will provide you with many years of service and pleasure. Providing
you take responsibility for your own safety and understand the challenges you can meet
while driving.
There is a lot you can do to protect yourself when you drive. You’ll find many
helpful recommendations throughout this manual. The following are a few that we
consider most important.
FollowtheAgeRecommendation
It is strongly recommended that no one under the age of 16 be permitted to drive
this Go-Kart without adult supervision.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head
injuries. Always wear an approved motorcycle helmet. We also recommend that you
wear eyeprotection, sturdy boots, gloves, and other protective gear.
TakeTime to Learn & Practice
Even if you have driven other Go-Kart, take time to become familiar with how this
Go-Kart works and handles. Practice in a safe area until you build your skills and get
accustomed to this Go-Kart’s size and weight.
Because many accidents involve inexperienced or untrained drives, we urge all
drivers to take a training course approved by the Go-Kart Safety Institute. Check with
your dealer for more information on training courses.
BeAlertfor Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road.
Continually “read” the terrain for unexpected turns, drop-offs, rocks, ruts, and other
hazards. Always keep your speed low enough to allow time to see and react to hazards.
DrivewithinYourLimits
Pushing limits is another major cause of Go-Kart accidents. Never drive beyond
your personal abilities or faster than conditions warrant. Remember that alcohol, drugs,
fatigue, and inattention can significantly reduce your ability to make good judgments
and driver safely.
Don’t Drink anddrive
Alcohol anddriving don’t mix. Even one drink can reduce yourability to respond to
changing conditions, and your reaction time gets worse with every additional drink. So
don’t drink and drive, and don’t let your friends drink anddrive either.
Never run your Go- Kart indoors.
The exhaust from the engine contains a tasteless, odorless and poisonous gas called
carbon monoxide.

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IMPORTANT SAFETY INFORMATION
Keepaway from moving parts of the Go-Kart
The operator of the Go-Kart should never place their hands or other parts of their
body near any moving part of the Go-Kart. Failure to adhere to this warning will cause
physical harm to your body.
Skiddingor Sliding
The terrain surface can be a major factor affecting turns, Skidding a turn is more
likely to occur on slippery surfaces such as snow,ice, mud and loose gravel. If you skid
on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep
you speed low and drive carefully.

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SAFETY LABELS
This section presents some of the most important information and recommendations
to help you drive your Go-Kart safely, please take a few moments to read these pages.
The labels are considered permanent parts of the Go-Kart. If a label comes off or
becomes hard to read, contact your dealer for warning labels replacements.

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AREYOU READYTO DRIVE?
Before each drive, you need to make sure you and your Go-Kart are both ready to
drive. To help get you prepared, this section discusses how to evaluate your driving
readiness, what items you should check on your Go-Kart, and adjustments to make for
your comfort, convenience, orsafety.
Before you drive your Go-Kart for the first time, weurge you to:
■Read this owner’s manual and the labels on your Go-Kart carefully.
■Make sure youunderstandall the safety messages.
■Know how to operate all the controls.
■Never drive this Go-kart if under 16 years old.
Before each drive, be sure:
■You feel well andare in good physical and mental condition.
■You are wearing an approved motorcycle helmet (with chin strap tightened securely),
eyeprotection, and other protective clothing.
■You don’t have any alcohol ordrugs in yoursystem.
ProtectiveApparel
For your safety, we strongly recommend that you always wear an approved
motorcycle helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt
or jacket whenever you drive.
Although complete protection is not possible, wearing proper gear can reduce the
chance of injury when you drive.
The following suggestions will help you choose the proper driving gear.
Helmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers the best
protection against head injuries. A helmet shouldfit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more.
Regardless of the style, look for a DOT (Department of Transportation) sticker in any
helmet you buy.Always wear a face shield or goggles to protect your eyes and help your
vision.
Operating this Go-Kart without wearing an approved motorcycle helmet, eye protection,
and protective clothing could increase your chances of head and/or eye injury, possibly
death inthe eventof severe accident.
Always wear approved motorcycle helmet that fits properly and wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirtor jacket and long pants.

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AREYOU READYTO DRIVE?
Additional Driving Gear
In addition to a helmet and eyeprotection, we also recommend:
■Sturdy off-roadmotorcycle boots to help protect your feet, ankles, and lower legs.
■Off-road motorcycle gloves to help protect your hands.
■Driving pants with knee and hip pads, a driving jersey with padded elbows, and a
chest/shoulder protector.
Drive Training
Developing your driving skills is an on-going process. Even if you have driven other
Go-Karts, take time to become familiar with how this Go-Kart works and handles.
Practice driving the Go-Kart in a safe area to build your skills. Do not drive in rough
terrain until you get accustomed to the Go-Kart’s controls, and feel comfortable with its
size and weight.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted this Go-Kart
without adult supervision.
Operating Go-Kart without proper instruction could increase your risk of an accident
which could leadto serious injury or death.
Attempt supporting with your hands to the ground when the Go-cart turning over could lead
toseriousinjuryor death.
Never support with your hands to ground whenthe Go-catwill turn over.
A child driving a Go-Kart that is not recommended for his/her age could lose Go-Kart
control and result in severe injury or death.
A childunder16 should have adult supervision when operate on the Go-Kart.