Kioti K9 2400 User manual

Thank you for choosing K9 2400, the KIOTI utility vehicle.
KIOTI is committed to provide the best quality products.
It is strongly recommended for KIOTI customer to read this owner’s manual thoroughly before using
K9 2400 as the manual contains a lot of valuable information, such as safe driving guide, explanation for op-
erations, maintenance interval, simple maintenance guide, trouble shootings and etc.
If you have any question about the product or manual, please feel free to contact KIOTI.
KIOTI is always trying to deliver ultimate satisfaction and safety to customers.
FOREWORD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this vehicle, deliver this manual together with the vehicle.
 The specications in this manual are subject to change without notice.
< NOTE >
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This manual was compiled in compliance with the ISO 3600, standards and the here contained instructions comply the
requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used out-
side the European Community, local laws will prevail.
Main protections on the tractors discussed in this manual.
DESCRIPTION NON CANOPY CANOPY
1. ROPS (protection against overturning) Yes Yes
2. FOPS (protection against objects falling from above) No No
3. OPS (protection against penetration of objects from sides)
protection against hazardous chemicals
No
(CategoryⅠ)No
(CategoryⅠ)ISO 3600 EU STANDARDS
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SAFETY PRECAUTIONS ........................................
VEHICLE IDENTIFICATIONS ...................................
SPECIFICATIONS .................................................
CONTROLS AND FEATURES .................................
OPERATION ........................................................
REPLACEMENT PARTS .........................................
MAINTENANCE ....................................................
STORAGE AND DISPOSAL ....................................
TROUBLESHOOTING ............................................
INDEX .................................................................
1
2
3
4
5
6
7
8
9
10
TABLE OF CONTENTS
SECTION
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TABLE OF CONTENTS
SAFETY PRECAUTIONS ....................................1-1
PRECAUTIONS BEFORE OPERATION .................. 1-2
GENERAL PRECAUTIONS............................................. 1-2
PRECAUTIONS DURING OPERATION ................... 1-4
WHEN STARTING THE ENGINE.................................... 1-4
WHEN DRIVING THE VEHICLE ..................................... 1-6
WHEN PARKING THE VEHICLE .................................. 1-13
SAFETY PRECAUTIONS DURING SERVICING ... 1-14
SAFETY PRECAUTIONS WHEN USING THE
ROPS ................................................................... 1-19
SAFETY DECAL..................................................... 1-20
MOUNTING LOCATION ................................................ 1-20
DECALS ........................................................................ 1-22
CAUTIONS FOR DECAL MAINTENANCE ................... 1-26
PRECAUTIONS BEFORE OPERATION .............2-1
VEHICLE IDENTIFICATION NUMBER..................... 2-2
VEHICLE SERIAL NUMBER ........................................... 2-2
ENGINE SERIAL NUMBER............................................. 2-2
SPECIFICATIONS................................................3-1
SPECIFICATION ....................................................... 3-2
EXTERIOR DIMENSIONS............................................... 3-2
GENERAL SPECIFICATIONS......................................... 3-3
OPTION LIST AND FEATURES ...................................... 3-5
NOISE LEVELS AS PERCEIVED BY THE OPERATOR.... 3-7
VIBRATION LEVELS OF THE TRACTOR EXPOSI-
TION TO VIBRATIONS ................................................ 3-7
CONTROLS AND FEATURES.............................4-1
EXTERIOR VIEW...................................................... 4-3
HOOD.............................................................................. 4-4
ELECTRIC COOLING FAN MOTOR ............................... 4-4
SUSPENSION ................................................................. 4-5
HEADLAMP..................................................................... 4-5
FRONT HITCH RECEIVER ............................................. 4-5
DRAWBAR ...................................................................... 4-6
REFLEX REFLECTOR .................................................... 4-6
SWITCHES ............................................................... 4-7
KEY SWITCH .................................................................. 4-7
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TABLE OF CONTENTS
COMBINATION SWITCH ................................................ 4-9
HAZARD LAMP SWITCH ...............................................4-11
SPARE SWITCH PANEL ............................................... 4-12
12V POWER OUTLET................................................... 4-12
INSTRUMENT PANEL ............................................ 4-13
SPEEDOMETER ........................................................... 4-14
HOURMETER, ODOMETER ........................................ 4-14
MODE SELECTION BUTTON....................................... 4-14
ADJUSTING THE TIME................................................. 4-15
FUEL GAUGE................................................................ 4-15
COOLANT TEMPERATURE GAUGE............................ 4-16
TURN SIGNAL LAMP.................................................... 4-16
ENGINE OIL PRESSURE WARNING LAMP ................ 4-17
HEAD LIGHT HIGH BEAM LAMP ................................. 4-17
PARKING BRAKE INDICATOR ..................................... 4-18
NEUTRAL INDICATOR ................................................. 4-18
SEAT BELT WARNING LAMP (IF EQUIPPED)............. 4-19
GLOW PLUG INDICATOR ............................................ 4-19
ENGINE CHECK LAMP................................................. 4-19
BATTERY CHARGING LAMP ....................................... 4-20
LOWER FUEL LEVEL WARNING INDICATOR ............ 4-20
CONTROLS ............................................................ 4-21
SHIFT LEVER................................................................ 4-21
ACCELERATOR PEDAL ............................................... 4-22
BRAKE PEDAL.............................................................. 4-22
PARKING BRAKE LEVER............................................. 4-24
DIFFERENTIAL LOCK LEVER (REAR WHEEL) .......... 4-25
2WD/4WD SHIFT LEVER.............................................. 4-26
SEAT.............................................................................. 4-26
SEAT BELT .................................................................... 4-27
HEADREST (IF EQUIPPED) ......................................... 4-27
PASSENGER SEAT....................................................... 4-28
ROPS ............................................................................ 4-28
BRUSH GUARD ............................................................ 4-29
SKID PLATES (STEEL) ................................................. 4-29
CUP HOLDERS AND STORAGE BOXES .................... 4-29
CARGO BED ................................................................. 4-30
CARGO BED CONTROL LEVER (OPTION)................. 4-30
FUEL TANK ................................................................... 4-31
REMOTE HYDRAULIC LEVER (OPTION).................... 4-32
HAND THROTTLE LEVER (OPTION)........................... 4-33
ENGINE INSPECTION .................................................. 4-33
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TABLE OF CONTENTS
COOLANT, BRAKE FLUID AND ELECTRICAL DE-
VICES......................................................................... 4-34
TIRE............................................................................... 4-34
PROPER INFLATION PRESSURE ............................... 4-36
OPERATION ........................................................5-1
PRE-OPERATION..................................................... 5-2
DAILY INSPECTION........................................................ 5-2
OPERATING THE ENGINE ...................................... 5-2
STARTING THE ENGINE ................................................ 5-2
CHECKING WARNING LAMPS AFTER STARTING
ENGINE........................................................................ 5-5
OPERATING PRINCIPLE OF PREHEAT SYSTEM ........ 5-6
STOPPING THE ENGINE ............................................... 5-6
OPERATING THE VEHICLE..................................... 5-7
HOW TO DRIVE .............................................................. 5-7
WARMING UP ............................................................... 5-10
JUMP START..................................................................5-11
STOPPING .................................................................... 5-12
PARKING....................................................................... 5-13
SHIFTING...................................................................... 5-14
DRIVING ON SLIPPERY SURFACES .......................... 5-14
TURNING ...................................................................... 5-15
DRIVING ON SLOPE .................................................... 5-16
DRIVING IN FOREST.................................................... 5-17
DRIVING THROUGH WATER ....................................... 5-18
DRIVING BACKWARD .................................................. 5-19
DRIVING ON ROAD...................................................... 5-19
TRANSPORTING CARGO ............................................ 5-20
UNLOADING ................................................................. 5-22
TOWING TRAILER........................................................ 5-23
TRANSPORTING .......................................................... 5-24
4WD OPERATION......................................................... 5-25
DIFFERENTIAL LOCK OPERATION............................. 5-26
TAILGATE (BACK DOOR) ............................................. 5-27
REPLACEMENT PARTS .....................................6-1
ESSENTIAL REPLACEMENT PART ....................... 6-2
OILS AND FLUID............................................................. 6-2
FILTERS .......................................................................... 6-2
BELTS AND RUBBER PARTS......................................... 6-3
ELECTRIC PARTS ......................................................... 6-3
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TABLE OF CONTENTS
MAINTENANCE...................................................7-1
MAINTENANCE CHECK LIST ................................. 7-3
DAILY CHECK CHART.................................................... 7-3
MAINTENANCE INTERVAL TABLE ................................ 7-4
LUBRICANTS ........................................................... 7-6
DAILY INSPECTION ................................................. 7-7
ACCESS FOR SERVICE................................................. 7-7
OPENING INSPECTION SHIELD (A) ............................. 7-7
OPENING SEAT CUSHION (B)....................................... 7-8
RAISING CARGO BED (C) ............................................. 7-8
APPLYING GREASE (D) ................................................. 7-9
CHECKING ENGINE OIL LEVEL (E) .............................7-11
CHANGING ENGINE OIL AND FILTER (F)................... 7-12
DUST VALVE (G)........................................................... 7-13
REPLACING AIR FILTER (H) ........................................ 7-14
CHECKING AIR HOSE AND CLAMP(I)......................... 7-14
CHECKING CVT BELT (J)............................................. 7-15
CHECKING CVT DRIVEN PULLEY CLUTCH BUT-
TONS (K).................................................................... 7-17
CHECKING FUEL FILTER(L) ........................................ 7-18
BLEEDING FUEL LINE (M) ........................................... 7-19
CHECKING INJECTION NOZZLE AND FUEL IN-
JECTION PUMP (N)................................................... 7-20
CLEANING RADIATOR CORE (O) ............................... 7-21
CHECKING COOLANT IN AUXILIARY COOLANT
TANK (P) .................................................................... 7-22
CHANGING COOLANT (Q)........................................... 7-23
CHECKING SPARK ARRESTER OF EXHAUST
PIPE (IF EQUIPPED) (R)........................................... 7-25
CHECKING AND CHANGING GEARBOX OIL (S)........ 7-25
CHECKING AND CHANGING FRONT AXLE OIL (T) ... 7-27
CHECKING AND CHANGING REAR AXLE OIL (U) ..... 7-29
CHECKING DRIVE SHAFT AND CV BOOTS (V) ......... 7-30
CHECKING STEERING RACK BOOTS AND BALL
JOINT (W) .................................................................. 7-31
CHECKING BRAKE FLUID (X) ..................................... 7-32
CHECKING BRAKE PEDAL FREE PLAY (Y)................ 7-32
CHECKING BRAKE PAD (Z)......................................... 7-33
CHECKING PARKING BRAKE (AA) ............................. 7-34
ADJUSTING SUSPENSION (AB).................................. 7-35
CHECKING SUSPENSION SHOCK ABSORBER (AC) 7-36
BATTERY (SEALED) (AD)............................................. 7-36
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TABLE OF CONTENTS
REPLACING HEADLAMP BULB (AE)........................... 7-38
CHECKING AND REPLACING FUSE (AF)................... 7-39
MAIN FUSE (SLOW-BLOW FUSE) (AG) ..................... 7-40
ALIGNING WHEEL AND CHECKING WHEEL NUT
(AH)............................................................................ 7-41
CHECKING DIFFERENTIAL LOCK CABLE (AI)........... 7-42
CHECKING SHIFT AND 4WD CABLES (AJ) ................ 7-42
USING BIODIESEL (AK) ............................................... 7-43
ADJUSTING BELT TENSION (AL)................................ 7-43
WASHING (AM)............................................................. 7-44
PROTECTING PLASTIC AND PAINTED SURFACE
(AO) ........................................................................... 7-45
CHECKING HYDRAULIC OIL (AP) ............................... 7-45
STORAGE AND DISPOSAL................................8-1
VEHICLE STORAGE ................................................ 8-2
DAILY STORAGE ............................................................ 8-2
LONG-TERM STORAGE................................................. 8-2
USING VEHICLE AFTER LONG-TERM STORAGE ....... 8-3
DISPOSAL ................................................................ 8-4
TROUBLESHOOTING.........................................9-1
VEHICLE TROUBLESHOOTING ............................. 9-2
INDEX.................................................................10-1
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This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE. These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
This indicates that interesting or helpful information is being
provided.
NOTE
WARNING
This indicates that a condition may result in harm, serious
injury or death to you or other persons if the warning is not
heeded. Follow the advice provided with the warning.
!
CAUTION
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
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Various universal symbols have been used on the instruments and controls of your KIOTI vehicle. Below is a
list of the universal symbols and their meanings.
UNIVERSAL SYMBOLS
Fuel-Level low
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Differential Lock
Hazard Warning Lights
Headlight-Low Beam
Headlight-High Beam
Four-Wheel Drive-ON
H
L
Preheat
Neutral Position
High speed travel light
Low speed travel light
Reverse travel light
N
R
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SAFETY PRECAUTIONS
1
1
PRECAUTIONS BEFORE OPERATION ...................... 1-2
GENERAL PRECAUTIONS ............................................................1-2
PRECAUTIONS DURING OPERATION ....................... 1-4
WHEN STARTING THE ENGINE ...................................................1-4
WHEN DRIVING THE VEHICLE.....................................................1-6
WHEN PARKING THE VEHICLE..................................................1-13
SAFETY PRECAUTIONS DURING SERVICING ....... 1-14
SAFETY PRECAUTIONS WHEN USING THE ROPS .. 1-19
SAFETY DECAL ......................................................... 1-20
MOUNTING LOCATION ...............................................................1-20
DECALS........................................................................................1-22
CAUTIONS FOR DECAL MAINTENANCE...................................1-26
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K9 2400
1
-2
1. It is recommended that you read
and understand this entire manual
before operation of your new ve-
hicle. Failure to do so could result
in accidents or injury.
2. Only persons who are properly
trained should be allowed to oper-
ate the vehicle.
3. Read and follow all warning labels
and decals afxed to the vehicle.
T66O101A
PRECAUTIONS BEFORE OPERATION
GENERAL PRECAUTIONS
A careful operator is the best opera-
tor. Most accidents can be avoided
by observing certain precautions. To
help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.
4. Replace any missing or damaged
decals as soon as it is practical.
A list of decals is shown on page
1-20~25.
5. Keep safety decals clean of dirt
and debris.
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SAFETY PRECAUTIONS 1
-
3
1
UUVO102A
6. Never operate this vehicle or any
other agricultural equipment while
under the influence of alcohol,
drugs or while fatigued.
7. While working in cooperation with
other vehicles always communi-
cate your intentions.
8. This vehicle should be driven only
by a driver with a valid driver’s li-
cense.
driver's license
UUVO114A
9. Never let anyone under 5 years of
age ride in the vehicle. If it is un-
avoidable, such child should be se-
cured with special restraints which
are not available with this vehicle.
Both driver and passengers should
wear their seat belts at all times.
UUVO115A
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K9 2400
1
-4
10. Never allow anyone to operate
this vehicle unless person has
read this manual and all decals
thoroughly.
UUVO116A
11. It is recommended to wear a hel-
met whenever driving this vehicle
in an aggressive manner. Eye
protection is recommended at all
times.
UUVO123A
PRECAUTIONS DURING OP-
ERATION
WHEN STARTING THE ENGINE
1. Do not operate your vehicle in an
enclosed building without the prop-
er ventilation. Inhalation of carbon
monoxide can cause serious injury
or death.
UUVO108A
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SAFETY PRECAUTIONS 1
-
5
1
2. When starting the vehicle make
sure your path is clear of people to
avoid accidents caused by sudden
movements.
3. Before starting your vehicle you
should make sure that all shift le-
vers are in the neutral position and
parking brake is applied.
UUVO103A
7. Make sure that wheel nuts have
been tightened to the specified
torque.
8. Always check the tire pressure
before start engine. For more in-
formation about tire pressure, see
chapter 4.
9. Make sure that all pressure lines
are tight before starting the ve-
hicle.
UUVO131A
C56O164A
UUVO105A
4. Never start the engine while not
seated.
5. Keep bystanders away from the
vehicle while in operation.
6. Be sure to scrape off mud or soil
from your shoes before riding in
the vehicle.
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K9 2400
1
-6
10. Always activate the brake pedal
before releasing the park brake.
UUVO133A
WHEN DRIVING THE VEHICLE
KUVO157A
1. In some countries or states, it is
illegal to drive a UTV on public
roads. Be aware of trafc laws be-
fore driving.
UUVO122A
2. When driving on a public road,
make sure to install the "Safety
lamp kit" supplied by KIOTI and
observe the applicable regula-
tions and laws. If the vehicle is not
equipped with the "Safety lamp
kit", there will be no brake lamps,
turn signal lamps and tail lamps on
the vehicle. In this condition, it is
very dangerous to drive on a pub-
lic road.
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SAFETY PRECAUTIONS 1
-
7
1
UUVO112AKUVO158A UUVO125A
3. While turning the headlights on,
dim them when meeting another
vehicle.
4. Always slow the vehicle before
turning. Turning at high speed may
tip the vehicle over or cause a loss
of control.
5. Drive at speeds that allow you to
maintain control at all times.
6. Do not apply the differential lock
while traveling at road speeds. As
the vehicle may run out of control.
7. Do not use 4WD while traveling at
road speeds in a normal road con-
dition.
8. Avoid sudden movements of the
steering wheel as this can cause a
loss of control of the vehicle. This
risk is especially great when travel-
ing at road speeds.
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K9 2400
1
-8
13. For your safety ROPS with a
seat belt is recommended for all
applications.
9. When working in groups, always
let the others know what you are
going to do before you do it.
10. Do not operate near ditches,
holes, embankments, or other
terrain features which may col-
lapse under the vehicle's weight.
The risk of vehicle upset is even
higher when the ground is loose
or wet.
KUVO162A
11. Watch where you are going at
all times so that you are able to
avoid obstacles that can cause
injury or damage to your vehicle.
12. Before making reverse move-
ments with your vehicle, you
should always check to see that
the path is clear.
KUVO101A C56O164A
KUVO109A
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SAFETY PRECAUTIONS 1
-
9
1
14. Watch front and rear to avoid
obstacles at row ends, near trees
and around other obstructions.
UUVO109A
15. Never try to get on or off a mov-
ing vehicle.
UUVO110A
16. To minimize the risk of a rollover,
crash, be especially careful when
obstacles and slopes are ahead
and when braking on hills or dur-
ing turns.
UUVO121A
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K9 2400
1
-10
17. Never drive the vehicle at exces-
sive speeds. Always travel at
speed proper for the terrain, vis-
ibility and operating conditions.
UUVO124A
18. Never attempt abrupt wheelies,
jumps or other stunts.
UUVO125A
19. Always keep your both hands on
the steering wheel and your both
feet on the floor of the vehicle
during operation.
20. Always keep arms and legs in-
side the cab frame while the ve-
hicle is in motion.
UUVO126A
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