Kioti K9 2400 User manual

Thank you for choosing K9 2400, the KIOTI utility vehicle.

KIOTI is committed to provide the best quality products.

It is strongly recommended for KIOTI customer to read this owner’s manual thoroughly before using

K9 2400 as the manual contains a lot of valuable information, such as safe driving guide, explanation for op-

erations, maintenance interval, simple maintenance guide, trouble shootings and etc.

If you have any question about the product or manual, please feel free to contact KIOTI.

KIOTI is always trying to deliver ultimate satisfaction and safety to customers.

FOREWORD

Make sure to read this manual carefully and keep it handy for future reference.

When leasing or transferring this vehicle, deliver this manual together with the vehicle.

 The specications in this manual are subject to change without notice.

< NOTE >

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This manual was compiled in compliance with the ISO 3600, standards and the here contained instructions comply the

requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used out-

side the European Community, local laws will prevail.

Main protections on the tractors discussed in this manual.

DESCRIPTION NON CANOPY CANOPY

1. ROPS (protection against overturning) Yes Yes

2. FOPS (protection against objects falling from above) No No

3. OPS (protection against penetration of objects from sides)

protection against hazardous chemicals

(CategoryⅠ)No

(CategoryⅠ)ISO 3600 EU STANDARDS

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SAFETY PRECAUTIONS

........................................

VEHICLE IDENTIFICATIONS

...................................

SPECIFICATIONS

.................................................

CONTROLS AND FEATURES

.................................

OPERATION

........................................................

REPLACEMENT PARTS

.........................................

MAINTENANCE

....................................................

STORAGE AND DISPOSAL

....................................

TROUBLESHOOTING

............................................

INDEX

.................................................................

TABLE OF CONTENTS

SECTION

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TABLE OF CONTENTS

SAFETY PRECAUTIONS ....................................1-1

PRECAUTIONS BEFORE OPERATION .................. 1-2

GENERAL PRECAUTIONS............................................. 1-2

PRECAUTIONS DURING OPERATION ................... 1-4

WHEN STARTING THE ENGINE.................................... 1-4

WHEN DRIVING THE VEHICLE ..................................... 1-6

WHEN PARKING THE VEHICLE .................................. 1-13

SAFETY PRECAUTIONS DURING SERVICING ... 1-14

SAFETY PRECAUTIONS WHEN USING THE

ROPS ................................................................... 1-19

SAFETY DECAL..................................................... 1-20

MOUNTING LOCATION ................................................ 1-20

DECALS ........................................................................ 1-22

CAUTIONS FOR DECAL MAINTENANCE ................... 1-26

PRECAUTIONS BEFORE OPERATION .............2-1

VEHICLE IDENTIFICATION NUMBER..................... 2-2

VEHICLE SERIAL NUMBER ........................................... 2-2

ENGINE SERIAL NUMBER............................................. 2-2

SPECIFICATIONS................................................3-1

SPECIFICATION ....................................................... 3-2

EXTERIOR DIMENSIONS............................................... 3-2

GENERAL SPECIFICATIONS......................................... 3-3

OPTION LIST AND FEATURES ...................................... 3-5

NOISE LEVELS AS PERCEIVED BY THE OPERATOR.... 3-7

VIBRATION LEVELS OF THE TRACTOR EXPOSI-

TION TO VIBRATIONS ................................................ 3-7

CONTROLS AND FEATURES.............................4-1

EXTERIOR VIEW...................................................... 4-3

HOOD.............................................................................. 4-4

ELECTRIC COOLING FAN MOTOR ............................... 4-4

SUSPENSION ................................................................. 4-5

HEADLAMP..................................................................... 4-5

FRONT HITCH RECEIVER ............................................. 4-5

DRAWBAR ...................................................................... 4-6

REFLEX REFLECTOR .................................................... 4-6

SWITCHES ............................................................... 4-7

KEY SWITCH .................................................................. 4-7

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TABLE OF CONTENTS

COMBINATION SWITCH ................................................ 4-9

HAZARD LAMP SWITCH ...............................................4-11

SPARE SWITCH PANEL ............................................... 4-12

12V POWER OUTLET................................................... 4-12

INSTRUMENT PANEL ............................................ 4-13

SPEEDOMETER ........................................................... 4-14

HOURMETER, ODOMETER ........................................ 4-14

MODE SELECTION BUTTON....................................... 4-14

ADJUSTING THE TIME................................................. 4-15

FUEL GAUGE................................................................ 4-15

COOLANT TEMPERATURE GAUGE............................ 4-16

TURN SIGNAL LAMP.................................................... 4-16

ENGINE OIL PRESSURE WARNING LAMP ................ 4-17

HEAD LIGHT HIGH BEAM LAMP ................................. 4-17

PARKING BRAKE INDICATOR ..................................... 4-18

NEUTRAL INDICATOR ................................................. 4-18

SEAT BELT WARNING LAMP (IF EQUIPPED)............. 4-19

GLOW PLUG INDICATOR ............................................ 4-19

ENGINE CHECK LAMP................................................. 4-19

BATTERY CHARGING LAMP ....................................... 4-20

LOWER FUEL LEVEL WARNING INDICATOR ............ 4-20

CONTROLS ............................................................ 4-21

SHIFT LEVER................................................................ 4-21

ACCELERATOR PEDAL ............................................... 4-22

BRAKE PEDAL.............................................................. 4-22

PARKING BRAKE LEVER............................................. 4-24

DIFFERENTIAL LOCK LEVER (REAR WHEEL) .......... 4-25

2WD/4WD SHIFT LEVER.............................................. 4-26

SEAT.............................................................................. 4-26

SEAT BELT .................................................................... 4-27

HEADREST (IF EQUIPPED) ......................................... 4-27

PASSENGER SEAT....................................................... 4-28

ROPS ............................................................................ 4-28

BRUSH GUARD ............................................................ 4-29

SKID PLATES (STEEL) ................................................. 4-29

CUP HOLDERS AND STORAGE BOXES .................... 4-29

CARGO BED ................................................................. 4-30

CARGO BED CONTROL LEVER (OPTION)................. 4-30

FUEL TANK ................................................................... 4-31

REMOTE HYDRAULIC LEVER (OPTION).................... 4-32

HAND THROTTLE LEVER (OPTION)........................... 4-33

ENGINE INSPECTION .................................................. 4-33

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TABLE OF CONTENTS

COOLANT, BRAKE FLUID AND ELECTRICAL DE-

VICES......................................................................... 4-34

TIRE............................................................................... 4-34

PROPER INFLATION PRESSURE ............................... 4-36

OPERATION ........................................................5-1

PRE-OPERATION..................................................... 5-2

DAILY INSPECTION........................................................ 5-2

OPERATING THE ENGINE ...................................... 5-2

STARTING THE ENGINE ................................................ 5-2

CHECKING WARNING LAMPS AFTER STARTING

ENGINE........................................................................ 5-5

OPERATING PRINCIPLE OF PREHEAT SYSTEM ........ 5-6

STOPPING THE ENGINE ............................................... 5-6

OPERATING THE VEHICLE..................................... 5-7

HOW TO DRIVE .............................................................. 5-7

WARMING UP ............................................................... 5-10

JUMP START..................................................................5-11

STOPPING .................................................................... 5-12

PARKING....................................................................... 5-13

SHIFTING...................................................................... 5-14

DRIVING ON SLIPPERY SURFACES .......................... 5-14

TURNING ...................................................................... 5-15

DRIVING ON SLOPE .................................................... 5-16

DRIVING IN FOREST.................................................... 5-17

DRIVING THROUGH WATER ....................................... 5-18

DRIVING BACKWARD .................................................. 5-19

DRIVING ON ROAD...................................................... 5-19

TRANSPORTING CARGO ............................................ 5-20

UNLOADING ................................................................. 5-22

TOWING TRAILER........................................................ 5-23

TRANSPORTING .......................................................... 5-24

4WD OPERATION......................................................... 5-25

DIFFERENTIAL LOCK OPERATION............................. 5-26

TAILGATE (BACK DOOR) ............................................. 5-27

REPLACEMENT PARTS .....................................6-1

ESSENTIAL REPLACEMENT PART ....................... 6-2

OILS AND FLUID............................................................. 6-2

FILTERS .......................................................................... 6-2

BELTS AND RUBBER PARTS......................................... 6-3

ELECTRIC PARTS ......................................................... 6-3

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TABLE OF CONTENTS

MAINTENANCE...................................................7-1

MAINTENANCE CHECK LIST ................................. 7-3

DAILY CHECK CHART.................................................... 7-3

MAINTENANCE INTERVAL TABLE ................................ 7-4

LUBRICANTS ........................................................... 7-6

DAILY INSPECTION ................................................. 7-7

ACCESS FOR SERVICE................................................. 7-7

OPENING INSPECTION SHIELD (A) ............................. 7-7

OPENING SEAT CUSHION (B)....................................... 7-8

RAISING CARGO BED (C) ............................................. 7-8

APPLYING GREASE (D) ................................................. 7-9

CHECKING ENGINE OIL LEVEL (E) .............................7-11

CHANGING ENGINE OIL AND FILTER (F)................... 7-12

DUST VALVE (G)........................................................... 7-13

REPLACING AIR FILTER (H) ........................................ 7-14

CHECKING AIR HOSE AND CLAMP(I)......................... 7-14

CHECKING CVT BELT (J)............................................. 7-15

CHECKING CVT DRIVEN PULLEY CLUTCH BUT-

TONS (K).................................................................... 7-17

CHECKING FUEL FILTER(L) ........................................ 7-18

BLEEDING FUEL LINE (M) ........................................... 7-19

CHECKING INJECTION NOZZLE AND FUEL IN-

JECTION PUMP (N)................................................... 7-20

CLEANING RADIATOR CORE (O) ............................... 7-21

CHECKING COOLANT IN AUXILIARY COOLANT

TANK (P) .................................................................... 7-22

CHANGING COOLANT (Q)........................................... 7-23

CHECKING SPARK ARRESTER OF EXHAUST

PIPE (IF EQUIPPED) (R)........................................... 7-25

CHECKING AND CHANGING GEARBOX OIL (S)........ 7-25

CHECKING AND CHANGING FRONT AXLE OIL (T) ... 7-27

CHECKING AND CHANGING REAR AXLE OIL (U) ..... 7-29

CHECKING DRIVE SHAFT AND CV BOOTS (V) ......... 7-30

CHECKING STEERING RACK BOOTS AND BALL

JOINT (W) .................................................................. 7-31

CHECKING BRAKE FLUID (X) ..................................... 7-32

CHECKING BRAKE PEDAL FREE PLAY (Y)................ 7-32

CHECKING BRAKE PAD (Z)......................................... 7-33

CHECKING PARKING BRAKE (AA) ............................. 7-34

ADJUSTING SUSPENSION (AB).................................. 7-35

CHECKING SUSPENSION SHOCK ABSORBER (AC) 7-36

BATTERY (SEALED) (AD)............................................. 7-36

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TABLE OF CONTENTS

REPLACING HEADLAMP BULB (AE)........................... 7-38

CHECKING AND REPLACING FUSE (AF)................... 7-39

MAIN FUSE (SLOW-BLOW FUSE) (AG) ..................... 7-40

ALIGNING WHEEL AND CHECKING WHEEL NUT

(AH)............................................................................ 7-41

CHECKING DIFFERENTIAL LOCK CABLE (AI)........... 7-42

CHECKING SHIFT AND 4WD CABLES (AJ) ................ 7-42

USING BIODIESEL (AK) ............................................... 7-43

ADJUSTING BELT TENSION (AL)................................ 7-43

WASHING (AM)............................................................. 7-44

PROTECTING PLASTIC AND PAINTED SURFACE

(AO) ........................................................................... 7-45

CHECKING HYDRAULIC OIL (AP) ............................... 7-45

STORAGE AND DISPOSAL................................8-1

VEHICLE STORAGE ................................................ 8-2

DAILY STORAGE ............................................................ 8-2

LONG-TERM STORAGE................................................. 8-2

USING VEHICLE AFTER LONG-TERM STORAGE ....... 8-3

DISPOSAL ................................................................ 8-4

TROUBLESHOOTING.........................................9-1

VEHICLE TROUBLESHOOTING ............................. 9-2

INDEX.................................................................10-1

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This manual includes information titled as WARNING, CAUTION, IMPORTANT

and NOTE. These titles indicate the following:

SAFETY AND VEHICLE DAMAGE WARNING

This indicates that interesting or helpful information is being

provided.

NOTE

WARNING

This indicates that a condition may result in harm, serious

injury or death to you or other persons if the warning is not

heeded. Follow the advice provided with the warning.

CAUTION

This indicates that a condition may result in damage to your

vehicle or its equipment if the caution is not heeded. Follow

the advice provided with the caution.

This mark indicates emphasis on notable characteristics of

working procedures, and information about technology for

easier operation.

IMPORTANT

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Various universal symbols have been used on the instruments and controls of your KIOTI vehicle. Below is a

list of the universal symbols and their meanings.

UNIVERSAL SYMBOLS

Fuel-Level low

Parking Brake

Battery Charging Condition

Engine Oil-Pressure

Turn Signal

Differential Lock

Hazard Warning Lights

Headlight-Low Beam

Headlight-High Beam

Four-Wheel Drive-ON

Preheat

Neutral Position

High speed travel light

Low speed travel light

Reverse travel light

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