Kip Fold 1000 User manual



KIPFold1000–Offline

UserManual

Safe

t

In order to

out by trai

n

t

y Instr

u

For your p

r

machine a

precaution

guarantee ha

z

n

ed personnel.

WARNING

:

CAUTION:

NOTE:

Indi

c

WARNING

:

the power sw

CAUTION:

respective m

a

emitting unu

s

authorized s

e

WARNING

:

power cord a

n

NOTE:

Che

c

WARNING

:

Make sure th

a

on an unstab

l

Set the adjus

t

u

ctions

r

otection, plea

s

nd keep this

m

s and instructi

o

z

ard-free oper

a

:

Ignoring this

w

Ignoring this

w

c

ates additiona

:

Stop using th

itch and disco

n

Switch the ma

a

chine. Materi

a

ual sounds. I

m

e

rvice partner.

:

Move the ma

c

n

d other cable

s

c

k the docume

:

a

t the machin

e

l

e or tilted ben

c

t

able feet on t

h

s

e read these

s

m

anual for futur

e

o

ns on the ma

c

a

tions it is stro

n

w

arning could

w

arning could

c

l important inf

o

e machine if a

n

nect the supp

chine off befo

r

a

ls not approv

e

m

mediately tur

n

- Mo

v

c

hine carefully

s

before you

m

ntation for the

-

e

is placed on

a

c

h.

h

e ground whe

n

s

afety instructi

o

e

reference cl

o

c

hine or the on

n

gly recomme

n

- Symbol

s

c

ause serious

c

ause injury or

o

rmation.

- General

cover was da

m

ly line. Then c

a

r

e opening any

e

d can cause f

a

n

off the power

v

ing the m

a

and slowly us

i

m

ove the machi

space require

m

Installati

o

a

level, horizon

t

n

the machine

o

ns and the m

a

o

se to the mac

h

n

es described i

n

ded that any

m

s

-

injury or even

damage to pr

o

-

m

aged or the

m

a

ll an authoriz

e

cover. Alway

s

a

ults in your m

a

switch and di

s

a

chine -

i

ng two person

ne.

m

ents before

y

o

n -

tal surface of

s

is in the desir

e

a

nual complet

e

h

ine. Carefully

n the operatin

g

m

aintenance o

r

death.

o

perty.

m

achine was d

r

e

d service part

n

s

use materials

achine. Do no

t

s

connect the s

u

n

s. Make sure

t

y

ou move the

m

s

ufficient stren

g

e

d position.

e

ly before ope

r

observe all w

a

g

instructions.

r

repair work is

r

opped. Imme

d

n

er.

recommende

d

t

use the mach

u

pply line. The

n

t

hat you disco

n

m

achine.

g

th. Do not pla

c

r

ating the

a

rnings,

only carried

d

iately turn off

d

for the

ine when it is

n

call a

n

nected the

c

e this machin

e

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NOTE:

Do

n

WARNING

:

which could

c

avoid any ris

k

CAUTION:

mentioned in

the machine.

WARNING

:

voltage netw

o

that is equip

p

machine. Do

not use an e

x

CAUTION:

marking label

NOTE:

If co

WARNING

:

n

ot place this

m

-

:

Do not remo

v

c

ause serious i

n

k

, only properl

y

Do not carry

o

the user man

u

:

This machin

e

o

rk in which th

e

ed with a grou

not use a dam

x

tension lead t

o

Do not conne

c

.

nnection to a

d

:

Do not break

m

achine in a lo

c

Maintena

n

v

e covers or p

a

n

jury. Do not

m

y

qualified and

ut maintenanc

e

u

al. Use maint

e

-

P

e

is not design

e

neutral wire i

s

nding terminal

.

a

ged power c

o

connect the

m

c

t the machine

d

ifferent mains

-

any mechanic

a

c

ation that is s

u

n

ce and m

a

nels which ar

e

m

odify the mac

h

trained servic

e

activities for

e

nance materi

a

P

ower sup

e

d for connecti

o

s

not connecte

.

Only use the

o

rd (e.g. expos

e

m

achine.

to a mains vol

t

voltage is req

u

-

Electrica

l

a

l security inte

u

bject to vibrat

odificatio

n

e

fixed to the

m

hine, because

e

technicians a

r

other machine

a

ls for their int

e

ply -

o

n to an IT po

w

e

d to ground.

O

mains connec

t

e

d core wire,

b

t

age that diffe

r

u

ired, contact

y

l

s -

rlock switch.

t

ions and shoc

k

n

s -

m

achine. The

m

this could cau

s

re allowed to

m

e

components

o

e

nded purpose

w

er supply sys

t

O

nly connect th

e

t

or cable that

w

b

roken wire), t

h

r

s from the val

u

y

our authorize

d

k

s.

m

achine contai

n

s

e electrical s

h

m

odify the mac

o

r with other m

a

only. Do not p

t

em. An IT po

w

e

power cord t

o

w

as supplied

w

h

is could lead i

n

u

e stated on th

d

service partn

e

n

s moving part

h

ock or fire. To

hine.

aterials than

lace liquids on

w

er system is

a

o

a wall socke

t

w

ith the

n

to a fire. Do

e power

e

r.

a

t

Set Up

Installation

The folder should be set up by an engineer, who has been trained.

Environment

The room in which the folder is to be placed should be dry and dust free. Humidity should be about 20-80% with room

temperature of 15° C to 35° C (59°- 95°F). The folder must stand horizontally aligned and very stable without shaking.

Make sure that the folder to place the folder in a way that does not block exits and allows an ergonomic workflow.

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itch O

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b

t

o

I

n

i

n

T

t

o

A

T

n

P

lease use onl

y

h

e mains supp

l

D

o not use m

u

T

hese cords wi

l

T

he power sup

p

T

he main switc

h

T

he display sh

o

b

riefly shown in

b

eep signal will

o

p of the displ

a

n

case an erro

r

n

the displa

y

.

T

he message c

o

p of the displ

a

A

fter clearing t

h

T

here are three

T

he green LED

T

he red LED is

T

he yellow LE

D

y

the connectin

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y voltage is id

e

u

lti plug exten

s

l

l not stand the

p

ly connection

h

is at the fold

e

o

ws a short me

the display.

W

sound. At the

a

y illuminate.

Y

r

is detected d

u

o

ntains error

a

y will be blinki

h

e jam press b

u

LEDs on top

o

indicates the

f

blinking in cas

D

indicates that

n

g cable delive

r

e

ntical with yo

u

s

ion cords!

e

power consu

m

is at the right

b

e

r’s front side.

e

ssage as indi

c

W

hen the folde

r

same instanc

e

Y

ou will see th

e

u

ring the self t

e

a

nd localizatio

n

ng. Refer to th

u

tton in or

d

o

f the folder's

d

f

older being re

a

s

e of any error.

the folder is b

u

r

ed with the fol

u

r supply.

m

ption of a pri

n

b

ottom side of

c

ated. The Fir

m

r

has complete

l

e

, you will noti

c

e

folding progr

a

e

st phase, a m

e

n

code. Further

e .

d

er to restart th

d

isplay:

a

dy for safe a

n

usy folding.

der. Make sur

e

n

ter and the fo

the folder.

m

ware versions

l

y started a do

u

c

e the green L

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a

m last used di

s

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ssage will be

more, a red L

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e folder.

n

d normal oper

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that

lder.

are

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shown

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tion.

Displ

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previo

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pres

s

1. Folding

2. Progra

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3. Binding

4. Panel si

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5. Cross f

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6. Status (

m

7. Status

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ay Info

f

olding progra

m

u

s folding pro

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s

this button in

s

tyle

m

number

margin

z

e

o

ld panel size

m

achine type)

L

ED

rmatio

n

m

g

ram

case the LED

L

1

2

3

n

is blinking red

L

ED

. green: re

a

. yellow: bu

s

. red: err

o

in order to get

a

dy

s

y

o

r

detailed infor

m

ation about t

h

e error.

Medi

a

Fan F

o

All docum

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copies will

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All fan-fol

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Reco

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Best perfo

r

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a

& Fo

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lder

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nts with lengt

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be folded in s

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Fold

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ed sheets unt

m

mende

d

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mance with 2

0

r

mats

h

from 420 m

m

e

gments of 28

f

i

l a length of 1

2

d

media

0

# or 75 - 90 g

r

NOTE:

Film

m

up to 28 folds

f

olds, to be fini

2

00mm can b

e

r

/m²

s, plastics or

m

(20# / 80 gr.

P

shed manuall

y

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folded as cro

s

m

aterials with g

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aper) and wid

y

.

s

s fold.

g

lossy / shiny s

th up to max.

9

urfaces are no

9

30 mm. Long

e

t suitable.

e

r

Prog

r

There are

8

The select

e

The cente

r

In Order t

o

Buttons

Selected i

c

Pressing b

Press agai

All folding

p

binding m

a

panel widt

h

Press

t

Selected i

c

Pressing b

r

ams

8

folding progr

a

e

d program nu

r

of the display

o

change the st

and move

t

c

ons blink freq

u

uttons and

n within th

r

p

rograms can

a

rgin: 0-50 mm

h

: 160-210 m

m

t

he cursor will

s

c

ons blink freq

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uttons and

a

ms available.

mber will app

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shows an ima

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atus of the cro

s

t

he cursor fro

m

u

ently.

edit the blin

r

ee seconds to

b

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c

m

s

tart to blink.

B

u

ently.

edit the blin

Through the

k

e

ar on the left

h

g

e of the sele

c

s

s folder or th

e

m

icon to icon.

king setting.

save the cha

n

c

rements of 1

m

B

uttons and

king settings.

k

eys and

h

and side of th

e

c

ted fold style.

e

rotation unit

p

n

ges

m

m within the f

o

move the c

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x

Pr

o

wit

h

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e

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e

Pr

e

pa

c

Pr

e

to

1

Mo

v

the

you select the

e

display.

p

ress the c

u

o

llowing range

u

rsor from ico

n

x

ample:

o

gram 1 shoul

d

h

a filing margi

n

ect folding pro

g

e

ss button

e

ss button u

c

kage icon blin

k

e

ss buttons

i

1

85 mm

v

e the cursor f

o

margin width

desired foldin

g

u

rsor will start

:

n

to icon.

d

process pack

a

n of 25 mm.

g

ram 1 with b

u

ntil the numbe

r

ks

in order to set

o

rward to the

f

g

program.

to blink.

a

ges 185 mm

w

u

tton or

r below the fol

d

the package

w

f

igure represe

n

w

ide

d

w

idth

n

ting

Please no

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range of a

d

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t

ice that the ad

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justment of th

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ustable width

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e margin is 0 -

o

f the packag

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50 mm. Ther

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Pr

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sto

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must be at le

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e

fore a packag

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Ch

a

42

0

Pr

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h buttons

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ss button

w

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e the new val

u

a

st 160 mm u

p

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of 155/65 is

n

a

nge the cros

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0

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ss or to

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ss

c

hange the val

u

w

ithin three se

c

u

es

p

to a maximu

m

n

ot adjustable.

s

fold length fr

o

change the va

u

e to 25 mm

c

onds in order

m

of 230 mm.

T

o

m 200mm to

lue

to

T

he

Foldi

Foldin

g

Program 1

-

Foldin

g

Required

s

ng Styl

g

progra

m

-

4 are presets

g

styles

s

tyle

es

m

s

(noted below i

n

Icon a

t

n

metric)

t

the display

Se

l

De

s

Pa

c

Pa

c

ma

r

Pa

c

lect the progra

s

cription

c

kage folding

w

c

kage folding

w

rgin

c

kage folding

w

m by pressing

w

ith intermedia

w

ith intermedia

w

ithout interm

e

or

te fold

te fold and bin

d

e

diate fold

d

ing

Free

This new

i

layer com

p

size, so thi

Explanati

o

"100 to 4

2

"-" means

:

"<" mean

s

Exam

p

Program

A

of 30 mm

(

Select fold

Press butt

o

Press butt

o

Press butt

o

Press butt

o

Press butt

o

Move the

c

With butto

n

Press butt

o

The dyna

m

Style P

i

nnovation ope

p

letely free. Th

i

s program will

o

n of signs a

n

0" means: tw

o

:

the folding en

s

: one more fol

d

p

le

A

should proce

s

(

for A1 sized p

a

ing program A

o

n

o

n until the

f

o

ns or in

o

n until the

s

o

ns or in

c

ursor forward

n

s or sel

e

o

n within t

h

m

ic icon on the

rogra

m

ns the potenti

a

i

s program will

not work for a

n

d numbers i

n

o

full panel of t

h

ds here – the l

d

– the last pa

g

s

s packages o

f

a

per).

with button

f

irst number b

e

order to set th

s

econd numb

e

order to set th

t

o the next fig

u

e

ct <(last pag

e

h

ree seconds

left shows the

m

s A, B,

a

l of the folder

t

not calculate t

n

other format.

the display:

h

e indicated si

z

ast page is to

t

g

e is to the left

In

bl

S

e

th

f

135 mm and

1

or

e

side the fold

p

e package wid

e

r beside the f

o

e package wid

u

re

e

to the left)

folding style.

C & D

t

o nearly all po

he folding, tha

t

z

e are folded.

t

he right upper

lower exit

Order to chan

ink. Buttons

e

lected icons

b

e blinking setti

1

80mm wide –

p

ackage icon b

l

th to 135 mm.

o

ld package ic

o

th to 180 mm.

o

ssible folding

s

t

means: you

d

r

exit

n

ge values pre

s

and move

b

link frequentl

y

ngs.

the rest of pa

p

links.

o

n blinks.

s

tyles, since y

o

d

efine a progra

s

s - the cu

r

the cursor fro

m

y

. Pressing but

t

p

er will determ

i

o

u can define

e

m for a given

p

r

sor will start t

o

m

icon to icon.

t

ons and

i

ne a filing ma

r

e

very

p

aper

o

edit

r

gin

Additional Ex

a

mples

First

S

Seco

n



S

tep

n

d Step

Feed

i



i

ng Pri

n

ts

Th

e

fee

d

Pla

c

the

rail

to t

h

In

a

lea

d

(on

Th

e

the

n

Th

e

It i

m

flat

t

Fol

d

e

recommend

e

d

ing the prints

ce the left han

d

print into the f

o

guide. Long,

s

he trailing edg

e

a

ny case the ti

t

d

ing edge of t

h

the right hand

e

fan folded co

p

n fed into the f

o

e

folder will au

t

m

proves the fo

l

t

ened by hand

d

ed copies wil

l

e

d position is ri

g

with the left h

a

d

near to the r

a

o

lder, force it

a

s

mall prints ne

e

.

t

le block (lege

n

h

e document e

n

side of the le

a

py must be tur

o

lder again.

t

omatically swi

t

l

ding quality if

t

before the cro

l

be laid out in

g

ht from the ta

b

a

nd.

a

il guide and f

e

a

lso slightly to

t

e

d to be guide

d

n

d) has to be o

n

tering the fol

d

a

ding edge).

ned by 90° an

d

t

ch to cross fol

t

he copy is

ss fold.

the basket.

ble,

e

ed

t

he

d

up

n the

d

er

d

d.

Trou

b

The LED

a

Clearing

a



b

lesho

o

a

bove the dis

p

a

jam in the fa

n

o

ting

p

lay is blinkin

g

n

folde

r

g

red

Pr

e

Re

f

In

c

aut

o

Re

s

Tu

r

e

ss in orde

r

f

er to the or re

p

c

ase of a jam i

n

o

matically by

p

s

tart the folder

r

n rollers by ha

r

to get the err

o

p

ort the code t

o

n

the fan unit:

t

p

ressing

after a jam ha

s

nd

o

r code

o

the support.

t

ry to clear the

j

s

been cleane

d

jam

d

Over

v

Senso

r



v

iew

r

positio

n

s

Dime

Metric

nsions

Inch



Error Codes

Code Description

21 Error on stepper control boards

21:01 Error on starting stepper control board

21:02 Error on stopping stepper control board

22 Sensor errors on start-up

22:00 Sensor LB0 cut

22:01 Sensor LB1 cut

22:02 Sensor LB2 cut

22:03 Sensor LB3 cut

22:04 Sensor LB4 cut

23 Sensor sends high level permanently

23:00 Sensor LB0

23:01 Sensor LB1

23:02 Sensor LB2

23:03 Sensor LB3

23:04 Sensor LB4

24 Processing errors on stepper control boards

24:01 Error while calculating the step

24:02 Error while counting the steps

25 hardware errors

25:01 Lack of 5 Volts external

25:02 Lack of 38 Volts in FF or CF door open

25:03 Cover open

26 Time out errors

26:01 No ready signal after paper cut

26:02 No paper at sensor LB1 after paper cut

26:03 No paper at sensor LB1 without cut signal

26:04 Jam between sensors LB0 and LB1

26:05 No trailing edge of the paper at sensor LB1

26:06 Too many folds, document is too long

26:07 No trailing edge of the paper at sensor LB0

26:08 Unexpected paper at sensor LB4 in Online-Mode

26:09 Unexpected paper at “no fold” switch LB5 in Online-Mode

Code Description

10 Communication errors

10:01 No communication

10:02 Checksum error

10:03 Bad quality of the data stream

10:04 bad quality of bytes

11 Communication errors

11:01 No communication

11:02 Checksum error

11:03 Bad quality of the data stream

11:04 bad quality of bytes



KIP Fold 1000 User manual

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