KitchenAid KGRA806P User manual

TECHNICAL EDUCATION
JOB AID 4317367
KAC-42
SELF-CLEANING
SLIDE-IN/FREESTANDING
GAS RANGES
Freestanding Models: KGRA806P & KGRI801P
Slide-In Models: KGSA906P & KGSI901P

- ii -
WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized ervice Technicians.
FORWARD
This KitchenAid Job Aid, “ elf-Cleaning lide-In/Freestanding Gas Ranges,” (Part #4317367),
provides the technician with information on the installation, operation, and service of elf-Cleaning
lide-In/Freestanding Gas Ranges. It is to be used as a training Job Aid and ervice Manual. For
specific information on the model being serviced, refer to the “Use and Care Guide,” or “Wiring
Diagram” provided with the gas range.
The Wiring Diagrams and trip Circuits used in this Job Aid are typical and should be used for
training purposes only. Always use the Wiring Diagram supplied with the product when servicing
the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair KitchenAid elf-Cleaning lide-In/Freestanding Gas
Ranges.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• uccessfully troubleshoot and diagnose malfunctions.
• uccessfully perform necessary repairs.
• uccessfully return the range to its proper operational status.
Copyright © 2004, Whirlpool Corporation, Benton Harbor, MI 49022

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TABLE OF CONTENTS Page
GENERAL............................................................................................................................... 1-1
afety First......................................................................................................................... 1-1
Model & erial Number Designations ................................................................................ 1-2
Model & erial Number Label & Tech heet Locations..................................................... 1-3
pecifications..................................................................................................................... 1-4
KitchenAid Gas Range Warranty ....................................................................................... 1-7
INSTALLATION INFORMATION ........................................................................................... 2-1
Gas upply Requirements ................................................................................................. 2-1
Electrical Requirements ..................................................................................................... 2-3
L.P. Gas Conversion.......................................................................................................... 2-4
Adjusting For The Proper Flame........................................................................................ 2-8
Installing The Anti-Tip Bracket ......................................................................................... 2-10
THEORY OF OPERATION ..................................................................................................... 3-1
Convection Bowtie Baffle ................................................................................................... 3-1
COMPONENT ACCESS ......................................................................................................... 4-1
Component Locations ........................................................................................................ 4-1
Removing The EOC Assembly On lide-In & Freestanding Models,
And The User Interface.................................................................................................. 4-2
Removing The Ignition witches, Gas Valves,
And Control & Cooling Fan Thermal witches ............................................................... 4-4
Removing The Door Latch Assembly, The park Module (D I),
And The Control Power upply ..................................................................................... 4-6
Removing The Power upply Transformer........................................................................ 4-8
Removing The Cooktop, And A urface Burner & Ignitor.................................................. 4-9
Removing The Rear Panel .............................................................................................. 4-12
Removing An Oven Light ocket Assembly .................................................................... 4-13
Removing The Broil Burner, Ignitor, & Halo Broil Element............................................. 4-14
Removing The Bake Burner And Ignitor .......................................................................... 4-16
Removing The Convection Element & Fan Motor ........................................................... 4-18
Removing The Oven Temperature ensor ...................................................................... 4-20
Removing The Cooling Fan ............................................................................................. 4-21
Removing The Oven TOD ............................................................................................... 4-22
Removing The Gas Distribution Valve ............................................................................. 4-23
Removing The Power upply Cord ................................................................................. 4-24
Removing A ide Panel ................................................................................................... 4-25
Removing & Reinstalling The Oven Door ........................................................................ 4-26
Removing The Oven Door Gasket................................................................................... 4-27
Removing The Decorative Glass And Oven Door Handle,
The Hinges, And The Oven Door Glass ...................................................................... 4-28

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Page
COMPONENT TESTING ........................................................................................................ 5-1
Control & Cooling Fan Thermal witches .......................................................................... 5-1
tandard & TripleTier Ignition witches ........................................................................... 5-2
tandard & TripleTier Gas Valves.................................................................................... 5-3
Door Latch Assembly......................................................................................................... 5-3
Power upply Transformer ................................................................................................ 5-4
Halo Broil Element ........................................................................................................... 5-4
Convection Element........................................................................................................... 5-5
Convection Fan Motor ....................................................................................................... 5-5
Oven Temperature ensor ................................................................................................ 5-6
Cooling Fan Motor ............................................................................................................. 5-6
Oven TOD.......................................................................................................................... 5-7
Gas Distribution Valve ....................................................................................................... 5-7
Clock Models KGRA806P & KG A906P ........................................................................... 5-8
Clock Models KGRI801P & KG I901P............................................................................ 5-11
DIAGNOSTICS & TROUBLESHOOTING .............................................................................. 6-1
Diagnostics ........................................................................................................................ 6-1
Troubleshooting ................................................................................................................. 6-6
WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1
Wiring Diagrams ................................................................................................................ 7-1
trip Circuits ...................................................................................................................... 7-3

1-1
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance. Always
read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DA GER” or “WAR I G.” These words mean:
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance
of injury, and tell you what can happen if the instructions are not followed.
You an be killed or seriously injured if you don’t
immediately follow instru tions.
You an be killed or seriously injured if you don’t
follow instru tions.

1-2
MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
SERIAL NUMBER
MODEL NUMBER K GS A 90 6 P WH 0
PRODUCT GROUP
K = KITCHE AID
PRODUCT IDENTIFICATION
DR = DUAL FUEL RA GE
DS = DUAL FUEL SLIDE-I RA GE
ER = ELECTRIC STA DARD RA GE
ES = ELECTRIC SLIDE-I RA GE
GR = GAS STA DARD RA GE
GS = GAS SLIDE-I RA GE
MERCHANDISING SCHEME
A = ARCHITECT
C = CO TRACT / ADVERTISI G
I = STA DARD
K/L = SEARS MODELS
P = COMMERCIAL STYLE
V = VBL PRO LI E STYLE
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITIO 2 D POSITIO
2 = FS RA GE BACK CO TROL 0 = 30″ WIDE
4 = COMMERCIAL 6 = 36″ WIDE
8 = FS RA GE FRO T CO TROL 8 = 48″ WIDE
9 = SLIDE-I
FEATURES
0 = CO VE TIO AL OVE , COIL COOKTOP
1 = CO VE TIO AL OVE , CERA OR GAS COOKTOP
2 = CO VE TIO AL OVE , WARMI G DRAWER, GAS COOKTOP
3 = CO VE TIO AL OVE , AUTO CO VECT, CERA
OR GAS COOKTOP
4 = CO VECTIO OVE , COIL COOKTOP
5 = CO VECTIO OVE , CERA COOKTOP
6 = CO VECTIO OVE , GAS COOKTOP W / TRIPLE TIER
7 = CO VECTIO OVE , WARMI G DRAWER, CERA COOKTOP
W / ELECTRO IC K OB COOKTOP, OR GAS COOKTOP
W / TRIPLE TIER
8 = CO VECTIO OVE , WARMI G DRAWER, CERA COOKTOP
W / ELECTRO IC COOKTOP
YEAR OF INTRODUCTION
P - 2004, R = 2005
COLOR CODE
BL = BLACK, WH = WHITE, BT = BISCUIT,
BS = BLACK O STAI LESS, SS = BRUSHED STAI LESS STEEL
ENGINEERING CHANGE (NUMERIC)
SERIAL NUMBER X R 31 73981
MANUFACTURING SITE
X = OXFORD, MS
YEAR OF PRODUCTION
R = 2004
WEEK OF PRODUCTION
31 = 31ST WEEK
PRODUCT SEQUENCE NUMBER

1-3
MODEL & SERIAL NUMBER LABEL
& TECH SHEET LOCATIONS
The Model/Serial umber label and Tech Sheet locations are shown below.
Model/Serial
Number Lo ation
(On Chassis Frame)
Te h Sheet Lo ation
(On Underside Of Drawer)

1-4
SPECIFICATIONS
Model Number KGRI801P BL, BS, WH KGSI901P BL, BS, WH,
Model Description
Division Name Oxford Oxford
Dimensions/Specifications
Weight
Shipping Weight (lbs) 18 180
Ratings
Electric Voltage/Phase/Frequency(Hz) 120 V 120 V
Circuit Amps 1 1
Exte io
Main Oven Door Black Painted Steel Over Glass Black Painted Steel Over Glass
Broiler Stop No No
Control Panel Location Front Front
Control Knob Type, #, Fcn Cooktop: Infinite Switch Round Domed
Desi
g
n, Bladeless, Skirtless
Cooktop: Infinite Switch Round Domed
Desi
g
n, Bladeless, Skirtless
Gas Burner Type Sealed Sealed
Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU
Gas Left Front Output (BTU)(Nat/LP) 14000 BTU/13000 BTU 14000 BTU/13000 BTU
Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU 12 00 BTU/10000 BTU
Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU
Gas Ignition Cooktop Electronic Electronic
Gas Valves Degrees 210 de
g
rees 210 de
g
rees
Oven Controls Jabil GOC KitchenAid Premium Jabil GOC KitchenAid Premium
Oven Display Scrollin
g
Text Scrollin
g
Text
Inte io
Main Oven
Cooking System Standard Standard
Cleaning System Self Cleaning - Timed Self Cleaning - Timed
Auto Self Clean Latch Yes - Motorized Yes - Motorized
Oven Volume (cu ft) Overall Ca
p
acit
y
: 3.8; AHAM Overall Ca
p
acit
y
: 3.8; AHAM
Oven Ignition Type Electronic Electronic
Gas Broiler Type Log Burner with 1200 W Halo Element Log Burner with 1200 W Halo Element
Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU 16 00 BTU/16 00 BTU
Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU 10000 BTU/9000 BTU
Oven Lower Panel/ Door Yes Yes
Accesso ies
Griddle Yes Yes
Griddle Part/Comment 4396096 4396096
LP Conversion Kit Included Included
LP Conversion Kit Part/Comment 97 7426 97 7426
Miscellaneous
Product Literature
Installation Instructions Part/Comment 97 7447 97 7447
Tech Sheet Part/Comment 9757666 9757666
Use & Care Guide Part/Comment 97 74 2, 97 74 7 97 74 2, 97 74 7
Service Manual 4317367 4317367
Agency Approvals CSA CSA
Anti-tip Device With Unit Floor Floor
Warranty
Full 12 months 12 months
Extended
Ceramic Glass Cooking Surface
Electronic Controls 2nd throu
g
h th
y
ear,
p
arts 2nd throu
g
h th
y
ear,
p
arts
Electrical Elements 2nd throu
g
h th
y
ear,
p
arts 2nd throu
g
h th
y
ear,
p
arts
Porcelain Liner/Door 2nd throu
g
h 10th
y
ear,
p
arts 2nd throu
g
h 10th
y
ear,
p
arts
Sealed Gas Burners 2nd throu
g
h th
y
ear,
p
arts 2nd throu
g
h th
y
ear,
p
arts

1-5
Model Number KGRA806P BL, BT, SS, WH KGSA906P BL, BT, SS, WH
Model Description
True Convection with
Easy Convect Conversion Slide-In; True Convection with
Easy Convect Conversion
Division Name Oxford Oxford
Dimensions/Specifications
Weight
Shipping Weight (lbs) 18 180
Ratings
Electric Voltage/Phase/Frequency(Hz) 120 V 120 V
Circuit Amps 1 1
Exte io
Main Oven Door Black Painted Steel Over Glass Black Painted Steel Over Glass
Broiler Stop No No
Control Panel Location Front Front
Control Knob Type, #, Fcn
Cooktop: Infinite Switch Round
Domed Desi
g
n, Bladeless, Skirtless
Cooktop: Infinite Switch Round
Domed Design, Bladeless, Skirtless
Gas Burner Type Sealed Sealed
Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU
Gas Left Front Output (BTU)(Nat/LP) Tri
p
le Tier
(
TM
)
: 1 000 BTU/14000 BTU Triple Tier(TM): 1 000 BTU/14000 BTU
Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU 12 00 BTU/10000 BTU
Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU
Gas Ignition Cooktop Electronic Electronic
Gas Valves Degrees 210 de
g
rees 210 degrees
Oven Controls Jabil GOC KitchenAid Premium Jabil GOC KitchenAid Premium
Oven Display Scrollin
g
Text Scrolling Text
Inte io
Main Oven
Cooking System True Convection True Convection
Cleaning System Self Cleaning - Soil Level & Timed Self Cleaning - Soil Level & Timed
Auto Self Clean Latch Yes - Motorized Yes - Motorized
Oven Volume (cu ft) Overall Ca
p
acit
y
: 3.6; AHAM Overall Capacity: 3.6; AHAM
Oven Ignition Type Electronic Electronic
Gas Broiler Type Log Burner with 1200 W Halo Element Log Burner with 1200 W Halo Element
Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU 16 00 BTU/16 00 BTU
Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU 10000 BTU/9000 BTU
Oven Lower Panel/ Door Yes Yes
Accesso ies
Griddle Yes Yes
Griddle Part/Comment 4396096 4396096
LP Conversion Kit 2 Included 2 Included
LP Conversion Kit Part/Comment 97 7426; Tri
p
le Tier
(
TM
)
: 97 7427 97 7426; Triple Tier(TM): 97 7427
Miscellaneous
Product Literature
Installation Instructions Part/Comment 97 7447 97 7447
Tech Sheet Part/Comment 9757665 9757665
Use & Care Guide Part/Comment 97 74 2, 97 74 7 97 74 2, 97 74 7
Service Manual 4317367 4317367
Agency Approvals CSA CSA
Anti-tip Device With Unit Floor Floor
Warranty
Full 12 months 12 months
Extended
Ceramic Glass Cooking Surface
Electronic Controls 2nd throu
g
h th
y
ear,
p
arts 2nd through th year, parts
Electrical Elements 2nd throu
g
h th
y
ear,
p
arts 2nd through th year, parts
Porcelain Liner/Door 2nd throu
g
h 10th
y
ear,
p
arts 2nd through 10th year, parts
Sealed Gas Burners 2nd throu
g
h th
y
ear,
p
arts 2nd through th year, parts

1-6
Model Number KGRK806P BL, BT, SS, WH
Model Description
True Convection with
Easy Convect Conversion
Division Name Oxford
Dimensions/Specifications
Weight
Shipping Weight (lbs) 18
Ratings
Electric Voltage/Phase/Frequency(Hz) 120V
Circuit Amps 1
Exte io
Main Oven Door Black Painted Steel Over Glass
Broiler Stop No
Control Panel Location Front
Control Knob Type, #, Fcn
Cooktop: Infinite Switch Round
Domed Design, Bladeless, Skirtless
Gas Burner Type Sealed
Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU
Gas Left Front Output (BTU)(Nat/LP) Triple Tier(TM): 1 000 BTU/14000 BTU
Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU
Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU
Gas Ignition Cooktop Electronic
Gas Valves Degrees 210 degrees
Oven Controls Jabil GOC KitchenAid Premium
Oven Display Scrolling Text
Inte io
Main Oven
Cooking System True Convection
Cleaning System Self Cleaning - Soil Level & Timed
Auto Self Clean Latch Yes - Motorized
Oven Volume (cu ft) Overall Capacity: 3.6; AHAM
Oven Ignition Type Electronic
Gas Broiler Type Log Burner with 1200 W Halo Element
Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU
Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU
Oven Lower Panel/ Door Yes
Accesso ies
Griddle Yes - Included
Griddle Part/Comment 97 634
LP Conversion Kit 2 Included
LP Conversion Kit Part/Comment 97 7426; Triple Tier(TM): 97 7427
Miscellaneous
Product Literature
Installation Instructions Part/Comment 97 7447
Tech Sheet Part/Comment 9757665
Use & Care Guide Part/Comment 97 74 2, 97 74 7
Service Manual 4317367
Agency Approvals CSA
Anti-tip Device With Unit Floor
Warranty
Full 12 months
Extended
Ceramic Glass Cooking Surface
Electronic Controls 2nd through th year, parts
Electrical Elements 2nd through th year, parts
Porcelain Liner/Door 2nd through 10th year, parts
Sealed Gas Burners 2nd through th year, parts