Klimaire SPLIT TYPE ROOMAIR CONDITIONER User manual

Before using your air conditioner, please read
this manual carefully and keep it for future reference.
ROOMAIR CONDITIONER
Please read this installation manual completely
before installing the product.
If the power cord is damaged, replacement work
shall be performed by authorised personnel only.
Installation work must be performed in accordance
with the national wiring Standards by authorised
personnel only.
Contact an authorised service technician for
repair, maintenance or installation of this unit.
SPLIT TYPE
-
Read This Manual
Service Manual

1
CONTENTS
SAFETYPRECAUTIONS
Warning ........................................................................................................................................... 2
Caution ............................................................................................................................................ 2
INSTALLATION INSTRUCTIONS
Selecting installation place............................................................................................................. 3
Accessories ........ .......................................................................................................................... 4
Indoor unit installation..................................................................................................................... 5
Outdoor unit installation.................................................................................................................. 9
REFRIGERANT PIPE CONNECTION
Refrigerant pipe connection ........................................................................................................10
Contact an authorised service technician for repair or maintenance of this unit.
Contact an authorised installer for installation of this unit.
The air conditioner is not intended for use by young children or infirmed persons
without supervision.
Young children should be supervised to ensure that they do not play with the air
conditioner.
If the power cord is to be replaced, replacement work shall be performed by
authorised personnel only.
Installation work must be performed in accordance with the national wiring Standards
by authorised personnel only.
!CAUTION
ELECTRICALWORK
Electrical work .................. ..........................................................................................................12.
TEST RUNNING
Test running ...................... ...........................................................................................................13

2
!
WARNING
Read the follow SAFETYPRECAUTIONS carefully before installation.
Electrical work must be installed by a licensed electrician. Be sure to use the correct rating and
main circuit for the model to be installed.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seri-
ousness is classified by the following indications.
This symbol indicates the possibility of death or serious injury.
The items to be followed are classified by the symbols:
Symbol will background white denotes item that is PROHIBITED from doing.
!
CAUTION
This symbol indicates the possibility of injury or damage to property.
WARNING
!
1) Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water
leakage, electrical shock fire.
2) Install according to this installation instructions strictly. If installation is defective, it will cause water
leakage, electrical shock fire.
3) Use the attached accessories parts and specified parts for installation. otherwise, it will cause the set to fall,
water leakage, electrical shock fire.
4) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough
,
or installation is not properly done, the set will drop and cause injury. An
5) For electrical work, follow the local national wiring standard, regulation and this installation instructions.
independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found
in electrical work, it will cause electrical shock fire.
6) Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on
the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection.
7) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover
is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock.
8) When carrying out piping connection, take care not to let air substances other than the specified
refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure
in the refrigeration cycle, explosion and injury.
9) Do not modify the length of the power supply cord or use of extension cord, and do not share the
single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
!
CAUTION
1) This equipment must be earthed and installed with earth leakage current breaker. It may cause electrical
shock if grounding is not perfect.
2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and
accumulates at surrounding of the unit, it may cause fire.
3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water
S
may enter the room and damage the furniture. AFETY
PRECAUTIONS

3
Selecting installation place
INSTALLATION INSTRUCTIONS
Read completely, then follow step by step.
Indoor unit
Do not expose the indoor unit to heat or steam.
Select a place where there are no obstacles
in front or around the unit.
Make sure that condensation drainage can
be conveniently routed away.
Do not install near a d oorway.
Ensure that the space on the left and right
of the unit is more than 12cm.
Use a stud finderto locate studs to prevent unnecessary damage to the wall.
The indoor unit should be installed on the wall at a h eight of 2.3 metres or more from the floor.
Theindoor unit should be installedallowing a minimum clearance of 15cm from the ceiling.
Any variations in pipe length will/may require adjustment to refrigerant charge.
There should not be any direct sunlight. Otherwise, the sun will fade the plastic cabinet and
affect its appearance. If unavoidable, sunlight prevention should be taken into consideration.
Outdoor unit
If an awning is built over the outdoor unit to
prevent direct sunlight or rain exposure,
make sure that heat radiation from the
condenser i s not r estricted.
Ensure that the clearance around the back
of the unit is more than 30cm
.The front of the unit should
have more than 200cm of clearance and the
connection side (right side) should have more
than 60cm of clearance.
Do not place animals and plants in the path of the air inlet or outlet.
Take the air conditioner weight into account and select a place where noise and vibration
will not be an issue.
Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
If the outdoor unit is installed on a roof structure, be sure to level the unit.
Ensure the roof structure and anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
If the outdoor unit is installed on roof structures or external walls, this may result in excessive
noise and vibration, and may also be classed as a non serviceable installation.
and left side is
more than 30cm
Rooftop installation:
Fig.1
Level gauge
Screwdriver
Electric drill,Hole core drill (90 mm)
Specified torque wrenches: 1.8kgf.m,
4.2kgf.m, 5.5kgf.m, 6.6kgf.m
(different depending on model No.)
Spanner ( half union)
Tools needed for i nstallation:
Hexagonal wrench (4mm)
Gas-leak detector
Vacuum pump
Gauge manifold
Users manual
Thermometer
Multimeter
Pipe cutter
Measuring tape
More than 2.3m
More than 15cm
More than 12cm
More than 12cm
More than30cm
More than 60cm
More than30cm
More than 200cm
Fig.2

4
Accessories
INSTALLATION INSTR UCTIONS
Note:Except the above parts provided, the other parts needed during installation you must purchase. ig.3
F
Use a stud finder t o locate studs to prevent
unnecessary damage to the wall.
A minimum pipe run of 3 metres is required
to minimise vibration & excessive noise.
Two of the A, B and C directions should be
free from obstructions.
This illustration is for explanation purposes
only.
Copper lines must be insulated independently.
CAUTION
Mounting screw B
ST2.9x10-C-H
Remote controller
holder
7
8
Remote Controller
6
2.3m or more
12cm above
C
B
A
60cm above
60cm above
30cm above
200cm above
12cm above
Air Filter
Air Outlet
30cm above
Installation plate
Clip anchor
Mounting screwA
1
2
3
15cmor more
(C)
TEMP
AUTO
COOL
DRY
HEAT
FAN
HIGH
MED
LOW
MODE
FAN SPEED
TIMER ON
SLEEP
ON/OFF
TIMER OFF
AIR
DIRECTION
RESETLOCK
SETTEMPERATURE
SWING
LED
DISPLAY TURBO
Quick connecting
refrigerant pipe
Self-tapping Screw B ST2.9X10
Remote controller
Installation Plate
Name ofAccessories
Self-tapping Screw AST3.9X25
Seal(For cooling & heating models only)
Drain Joint(For cooling & heating models only)
ClipAnchor
Number Q ty
Remote controller holder
9
1
2
3
4
5
6
7
8
1
1
5-8(depending on models)
5-8(depending on models)
1
1
1
2
1
Quick connecting refrigerant pipe
Optional
parts

5
INSTALLATION INSTR UCTIONS
Indoor unit installation
2. Drill a h ole in the wall
Fig.4
Note:
1. Fit t he Installation Plate
1. Fit t he installation plate horizontally
on structural parts of t he wall with
spaces around the installation plate.
2. If the wall i s made of brick, concrete or
the like, drill f ive or eight 5 mm diameter holes
in the wall. I nsert Clip anchor for appropriate
mounting screws.
3. Fit t he installation plate on the wall with five
or eight t ype “ A” s crews.
1. Determine hole positions according to
the diagram detailed in Fig.5. Drill
one (1) hole ( 90mm) slanting slightly
to outdoor side.
2.Always use wall hole conduit when
drilling metal grid, metal plate or t he like.
Wall ndoor
IOutdoor
5-7mm
Fig.6
Fig.5
Correct orientation
of Installation Plate
Fit t he Installation Plate and drill holes i n
the wall according to the wall s tructure
and corre sponding mounting points on
the installation plate.(Dimensions are
in “mm” u nless otherwise stated)
The installation dimensions
are slightly different according to
the different models. See Fig.5.
NOTE:
45
100
906
110
45
65mm
Rear-right pipe
hole
120mm or
more to the
wall
120mm or
more to the
wall
Indoor unit outline
Installation plate
Rear-left pipe
hole 65mm
286
Indoor unit outline
120mm or
more to wall
120mm or
more to wall
Left refrigerant
pipe hole 65
Right refrigerant
pipe hole 65
Installation plate
815
45
280
150mm or more to ceiling
150mm or more to ceiling
150 140
45
Model B
Model C
Above 150 from the ceiling
Indoor Unit Outline
Above120mm
from the wall
70
Hooked Part
1080
Above120mm
from the wall
330
105
65
65
45
45
Model A

6
INSTALLATION INSTRUCTIONS
3. Dr aina ge Installa tion
1. Run the drain hose sloping downward. Do not
install the drain hose as illustrated in Fig.7.
2. When connecting extension drain hose, insulate
the connecting part of extension drain hose with
a shield pipe, do not let the drain hose slack.
Drainage
Fig.7
Do not form a rise
Do not put the hose
end into water or any
container
4. Connecting the r efriger ant pipes
4.1 Tools needed
-Youwillrequirethefollowingtoolstocarryoutthis
installationworkcorrectly:
1xopen-endedspanner,19mm
1xopen-endedspanner,22mm/24mm
1xopen-endedspanner,24mm/27mm
1xAllenkey,5mm
1xPhilipsscrewdriver
1xleakdetectionsprayoralternativelysoapsuds
(water/detergent mix)
Followthedetailedinstructionsforconnecting
therefrigerantpipestothe indoor unit and
outdoor unit.Wecanonlyprovideawarrantyif
thelinesareinstalledcorrectlyasdescribedin
theinstructions.
Topreventleaks,ensurethatthequick-release
screwconnectionsareabsolutelyfreeofdirt.
Moistureorforeignbodieswilladverselyaffect
thefunctionofthequick-releaseconnectors,
leadingtoariskofrefrigerantloss(notcovered
bythewarranty).
Onlyinstallrefrigerantlinesoutdoorsindry
weather.
Therefrigerantlinesmustnotbeinstalledand
thenplasteredover.
Pleasemakesurethatrefrigerantisnever
allowedtoentertheenvironment.
Improperhandlingofrefrigerantmaybeharmful
tohealth.Alwayswearworkglovesandgoggles
whenhandlingrefrigerant.
Donotsmokeduringtheinstallationwork.
Theequipmentmustneverbeoperatedwithout
therefrigerantlinesconnected,otherwisethe
equipmentwillbedamagedimmediately.
Thescrewconnectionsmayonlybetightened
usingtheappropriateopen-endedspanner.
Donotremovethesealingcapsandstoppers
untilimmediatelybeforeyouinstallthelines.
4.2 Important information
Refrigerant pipe
Connectors(both ends):
Fig.8
NOTE: To distinguish the connectors
to be connected to the indoor unit and
outdoor unit, the connectors of the
refrigerant pipe has been labelled A ,
B , C and D . Ensure the
marks on the connectors are the same
to the indoor s and outdoor s respectively
during connection.
,,

Rememberthatiftheyaretightenedwithtoo
little torquetheywillleakbutiftheyaretightened
with toomuchtorque,thescrewconnectionsmay
sufferdamage.Ifyoushouldnotbeconfident
aboutconnectingtherefrigerantlineconnectors
yourself,itisimperativethatyoucontactyour
customerserviceteamorarefrigerationcontractor.
TheEQvalvesareonlydesignedfor
one-timeinstallation.Theirsealcan notbe
guaranteediftheyareinstalledonmorethanone
occasion.Thiswillalsovoidthewarranty.
Important!
INSTALLATION INSTRUCTIONS
4.3 Connecting the refrigerant pipes to indoor
unit
IMPORTANT:
IMPORTANT:
1. Do not remove the plastic seals from the indoor
equipment and the appropriate refrigerant pipe
until immediately before you connect them.
2.Align the refrigerant pipes correctly, make sure
the dimensions of the connecting refrigerant pipe
are the same. Place the screw connector on the
refrigerant pipes just on to the thread on the
indoor equipment and tighten the first few threads
by hand. See Fig.9.
Before you continue, it is essential
that you read the following instructions carefully.
3. Hold the points marked using an open-ended
spanner and turn the nuts only at the points
marked using an open-ended spanner
(Select the appropriate spanner according to the
dimensions of the connector). See Fig.10 & 11.
4. Ensure that the screw connectors do not skew as
you tighten them and work quickly.
Since the coupling works with tapping
rings, it may leak if you undo and reconnect the
pipes.This will also void the warranty.
5.After finishing the connection, use the tape to
wrap the refrigerant pipe and connecting cable
together. See Fig.12.
Fig.9
Fig.10
Fig.11
Fig.12
12
7
,,
,,
,,
,,
1
2

INSTALLATION INSTRUCTIONS
Do not allow the piping to let out from the back of
the indoor unit.
Be careful not to let the drain hose slack.
Heat insulated both of the auxiliary piping.
Besure that the drain hose is located at the
lowest side of the bundle. Locating at the upper
side can cause drain pan to overflow inside the
unit.
Never intercross nor intertwist the power wire
with any other wiring.
Run the drain hose sloped downward to drain
out the condensed water smoothly.
Note: Route the package of pipes/hoses in the
direction of (rear)right or (rear)left. See Fig.13 .
5.Bundle the tubing, connecting cable with tape
securely, evenly as shown in Fig.14.
Because the condensed water from rear of the
indoor unit is gathered in ponding box and is
piped out of room. Do not put anything else in
the box.
CAUTION:
Indoor unit
Connective
pipe
Pipe room
Ponding box
Wrapping belt
Connective
cable
Drain hose
Fig.14
Rear-right piping
Rear-left piping
Fig.13
Upper hooker
Low hooker
Cushioning
material
Fig.15
5. Indoor unit installa tion
1. Feed the package of pipes/hoses through the hole
in the wall.
2. Hook the indoor unit onto the upper portion of the
installation plate.(Engage the two hooks of the rear
top of the indoor unit with the upper edge of the
installation plate.) Ensure that the hooks are
properly seated on the installation plate by moving
it left and right.
3.The female half can easily be made by lifting the
indoor unit with a cushioning material between the
indoor unit and the wall. Get it out after finish piping.
4. Press the lower left and right sides of the unit
against the installation plate until the hooks engage
into their slots.
8

9
INSTALLATION INSTRUCTIONS
Select the location for installation(follow the previous
notes on selecting the installation place).
If the outdoor unit is higher thanthe indoor unit,
make sure that a curve is made in the refrigerant
pipe which is lower than the bottom edge of the
indoor unit. See Fig.16.
In the case that the installation place is exposed to
strong wind such as a seaside, make sure the fan
operating properly by putting the unit lengthwise
along the wall or using a dust or shield plates, Fig.17.
If need suspending installation, the installation
bracket should accord with technique requirement
in the installation bracket diagram. The installation
wall should be solid brick, concrete or the same
intensity construction, or actions to reinforce,
damping supporting should be taken. The
connection between bracket and wall, bracket
and the air conditioner should be firm, stable and
reliable.
Be sure there is no obstacle which block radiating air.
Strong
wind
Fig.17
Outdoor unit installation
1. Outdoor installa tion pr ecaution
2. Settlement of outdoor unit
Anchor the outdoor unit with a bolt and nut
10 or 8 tightly and horizontally on a
concrete or rigid mount.
Outdoor unit
Refrigerant pipe
Indoor unit
Curve ig.16
F
Fig.18
Fit the seal into the drain elbow, then insert the drain
joint into the base pan hole of outdoor unit, rotate 90
to securely assemble them. Connecting the drain joint
with an extension drain hose (Locally purchased),
in case of the water draining off the outdoor unit
during the heating mode.
3. Dr ain joint installa tion
Seal Drain joint
Base pan hole of
outdoor unit
Seal
Drain hose
Fig.19
Outdoorunitdimension
mm(WxHxD)
A(mm)
458
460
B(mm)
250
276
530
600
290
320
560
481
335
276
549 276
Mountingdimensions
700x540x240
685x430x260
780x540x250
760x590x285
775x545x310
845x700x320
W
670x540x265
A
D
B