KNEGT UTVolt User manual

i
OPERATOR’S MANUAL
UTVolt Original Instruction
Version 1.0

Index
SAFETY NOTICES.................................................................................................................... 1
Important Information ............................................................................................................. 1
INTRODUCTION ....................................................................................................................... 4
About this Manual................................................................................................................... 4
Machine Model.................................................................................................................... 4
Using this Manual................................................................................................................ 4
Machine Description............................................................................................................... 6
The Knegt UTVolt................................................................................................................ 6
Intended Use....................................................................................................................... 6
Component Location ........................................................................................................... 6
Safety Check List ................................................................................................................... 8
Safety - Yours and Others................................................................................................... 8
Safety Label Identification .................................................................................................... 13
Identifying your Machine ...................................................................................................... 18
Machine Identification Plate .............................................................................................. 18
Typical Vehicle Identification Number........................ Fout! Bladwijzer niet gedefinieerd.
Motor Identification Plate................................................................................................... 18
OPERATION ........................................................................................................................... 19
Introduction........................................................................................................................... 19
Before Entering the Cab....................................................................................................... 22
Entering and Leaving the Cab.............................................................................................. 23
Seat Controls........................................................................................................................ 24
Seat Belts ............................................................................................................................. 25
Seat Belt............................................................................................................................ 25
Drive Controls, Switches and Instruments ........................................................................... 26
Drive Controls ................................................................................................................... 26
Switches (lighting system/winch) ...................................................................................... 27
Digital Display ............................................................ Fout! Bladwijzer niet gedefinieerd.
Moving the Machine ............................................................................................................. 32
Starting the Machine ......................................................................................................... 32
Getting the Machine Moving ............................................................................................. 32
Stopping and Parking the Machine ................................................................................... 34
Lifting and Loading Operations ............................................................................................ 35
Carrying Loads.................................................................................................................. 35
Raising and Lowering the Load Bay ................................................................................. 35
Dumping the Loads ........................................................................................................... 36
SERVICE ................................................................................................................................. 38
Service Interva ..................................................................................................................... 38
Service Battery ..................................................................................................................... 40

SPECIFICATION ..................................................................................................................... 44
EC DECLARATION …………………………………………………………………………………45

Safety Notices
Important Information
The Operator’s Manual
WARNING
You and others can be killed or seriously injured if you operate or maintain the
machine without first studying the Operator Manual. You must study and follow the
instructions in the Operator Manual. If you do not understand anything, ask
someone who have understood or from Knegt International.
Do not operate the machine without an Operator Manual, or if there is anything on the
machine you do not understand.
Treat the Operator Manual as part of the machine. Keep it clean and in good condition.
Replace the Operator Manual immediately if it is lost, damaged or becomes unreadable.
Personal protective equipment is necessary during operation and maintenance.
The machine user shall determine whether special hazards exist in his application, such
as lines (gas, electricity) in the ground; close to overhead electric lines; below ground in
enclosed areas; in contaminated areas that require special precautionary measures to
eliminate or reduce the hazard;
The user shall minimize chemical hazards during operation, maintenance and
dismantling of the machine. Certain products, including insect repellents and chemicals,
will damage plastic surfaces. Do not allow these types of products to contact the vehicle.
WEATHER
The user shall consider the weather when you participate in an outdoor activity such as
driving an UTV. It’s dangerous to drive your UTV when the weather is bad or could
potentially become bad. Before starting out on your UTV, check the weather forecast for
the location and duration of your drive.
TIPPING
when tipping a load from a dumper, the centre of gravity will change continuously and the
condition of the ground will determine the stability of the machine. There are special
hazards for wheel dumpers working on soft ground and when the load is sticking to the
body e.g. wet clay or freezing material;

DOWHILL
The operator shall pay attention to maximum braking performance at downhill operation
during ice or slippery conditions;
Safety Warnings
This safety alert system identifies important safety messages in this manual. When you
see this symbol, be alert, your safety is involved, carefully read the message that follows,
and inform other operators.
In this publication and on the machine, there are safety notices. Each notice starts with a
signal word. The signal word meanings are given below.

DANGER
Denotes an extreme hazard exists. If proper precautions are not taken, it is highly
probable that the operator (or others) could be killed or seriously injured.
WARNING
Denotes a hazard exists. If proper precautions are not taken, the operator (or
others) could be killed or seriously injured.
CAUTION
Denotes a reminder of safety practices. Failure to follow these safety practices
could result in injury to the operator (or others) and possible damage to the
machine.

Introduction
About this Manual
Machine Model
This manual provides information for the following model: Knegt UTVolt
Knegt UTVolt
Using this Manual
This manual is arranged to give you a good understanding of the machine and its safe
operation. It also contains maintenance information and specification data. Read this
manual from front to back before using the machine for the first time. Particular attention
must be given to all the safety aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your Knegt distributor or employer. Do not
guess, you or others could be killed or seriously injured.
General warnings in this chapter are repeated throughout the book, as well as specific
warnings. Read all the safety statements regularly, so you do not forget them. Remember
that the best operators are the safest operators.
The illustrations in this manual are for guidance only. Where the machines differ, the text
and or the illustration will specify.
This manual contains original instructions, verified by the manufacturer (or their authorized
representative).
The manufacturer's policy is one of continuous improvement. The right to change the
specification of the machine without notice is reserved. No responsibility will be accepted
for discrepancies which may occur between specifications of the machine and the
descriptions contained in this publication.
All optional equipment included in this manual may not be available in all territories
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right when you are
seated correctly in the machine.

A
B

Machine Description
The Knegt UTVolt
The Knegt UTVolt is a six-wheeled four-Wheel-Drive (4WD) utility vehicle fitted with a cargo
box. The vehicle is propelled by two electric AC motors driving through two gearboxes to
the rear wheels.
Intended Use
The machine is intended to be used on the farm, garden and similar environment to
transport fruits, vegetables, fertilizers, timer, etc. If the machine is used for other purposes
or in dangerous environments, for example in an explosion atmosphere, mining
environment, special safety regulations must be followed and the machine must be
equipped for use in these environments. This machine cannot be used on public road.
Component Location
Note: The illustration(s) show a typical machine model; your machine may look different
from the model shown.
1 Motors
2 Batteries

1
2

Safety Check List
Safety - Yours and Others
All machinery can be hazardous. When a machine is correctly operated and properly
maintained, it is a safe machine to work with. But when it is carelessly operated or poorly
maintained it can become a danger to you (the operator) and others.
In this manual and on the machine you will find warning messages. Read and understand
them. They tell you of potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or Knegt distributor to explain them.
But safety is not just a matter of responding to the warnings. All the time you are working
on or with the machine you must be thinking what hazards there might be and how to avoid
them. Do not start any job until you are sure that you and those around you will be safe.
If you are unsure of anything, about the machine or the job, ask someone who knows. Do
not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
WARNING
To operate the machine safely you must know the machine and have the skill to use
it. You must abide by all relevant laws, health and safety regulations that apply to
the country you are operating in. The Operator Manual instructs you on the machine,
its controls and its safe operation; it is not a training manual. If you are a new
operator, get yourself trained in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and you will be a danger to yourself
and others
WARNING
Clothing
You can be injured if you do not wear the proper clothing. Loose clothing can get
caught in the machinery. Wear protective clothing to suit the job. Examples of
protective clothing are: a hard hat, safety shoes, safety glasses, a well-fitting overall,
ear-protectors and industrial gloves. Keep cuffs fastened. Do not wear a necktie or
scarf. Keep long hair restrained. Remove rings, watches and personal jewelry.

WARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when under the influence of alcohol
or drugs. Do not consume alcoholic drinks or take drugs before or while operating
the machine or attachments. Be aware of medicines which can cause drowsiness.
WARNING
Feeling Unwell
Do not attempt to operate the machine if you are feeling unwell. By doing so you
could be danger to yourself and those you work with.
WARNING
Mobile Phones
Switch off your mobile phone before entering an area with a potentially explosive
atmosphere. Sparks in such an area could cause an explosion or fire resulting in
death or serious injury.
WARNING
Lifting Equipment
You can be injured if you use faulty lifting equipment. Make sure that lifting
equipment is in good condition. Make sure that lifting tackle complies with all local
regulations and is suitable for the job. Make sure that lifting equipment is strong
enough for the job.
WARNING
Work Sites
Work sites can be hazardous. Inspect the site before working on it. You could be
killed or injured if the ground gives way under your machine or if piled material
collapses onto it. Check for potholes and hidden debris, logs, ironwork etc. Any of
these could cause you to lose control of your machine. Check for utilities such as
electric cables (overhead and underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make sure that you have enough
clearance beneath overhead cables and structures.

WARNING
Raised Machine
NEVER position yourself or any part of your body under a raised machine which is
not properly supported. If the machine moves unexpectedly you could become
trapped and suffer serious injury or be killed.
WARNING
Machine Modifications
This machine is manufactured in compliance with legislative and other
requirements. It should not be altered in any way which could affect or invalidate
any of these requirements. For advice consult your Knegt Distributor.
WARNING
Lightning
Lightning can kill you. Do not use the machine if there is lightning in your area.
WARNING
Machine Condition
A defective machine can injure you or others. Do not operate a machine which is
defective or has missing parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
WARNING
Machine Limits
Operating the machine beyond its design limits can damage the machine, it can also
be dangerous. Do not operate the machine outside its limits. Do not try to upgrade
the machine performance with unapproved modifications.
WARNING
Communications
Bad communications can cause accidents. Keep people around you informed of
what you will be doing. If you will be working with other people, make sure any hand

signals that may be used are understood by everybody. Work sites can be noisy, do
not rely on spoken commands.
WARNING
Parking
An incorrectly parked machine can move without an operator. Follow the
instructions in the Operator Manual to park the machine correctly.
WARNING
Banks and Trenches
Banked material and trenches can collapse. Do not work or drive too close to banks
and trenches where there is danger of collapse.
WARNING
Safety Barriers
Unguarded machines in public places can be dangerous. In public places, or where
your visibility is reduced, place barriers around the work area to keep people away.
WARNING
Before moving the machine onto the trailer, make sure that the trailer and ramp are
free from oil, grease and ice. Remove oil, grease and ice from the machine tires.
Make sure the machine will not foul on the ramp angle. See Static Dimensions in
SPECIFICATION section for the minimum ground clearance of your machine.
WARNING
Sparks
Explosions and fire can be caused by sparks from the exhaust or the electrical
system. Do not use the machine in closed areas where there is flammable material,
vapor or dust.

WARNING
Practice
You or others can be killed or seriously injured if you do unfamiliar operations
without first practicing them. Practice away from the work site on a clear area. Keep
other people away. Do not perform new operations until you are sure you can do
them safely
WARNING
Regulations
Obey all laws, work site and local regulations which affect you and your machine.
CAUTION
DO NOT DRIVE:
•On hills steeper than 15 degrees.
•With non-Bad Boy Mowers UTV approved accessories—they may seriously affect
stability.
•the machine configuration and the setting of any safety devices shall be checked
to ensure stability when traveling.
•These vehicles are not to be driven on public roads.
•With passengers, only operator position provided.
•At speeds too fast for your skills or the conditions.
•After or while using Alcohol or Drugs.
•On paved surfaces—pavement may critically affect the handling and control.
WARNING
Danger zone
Please keep all persons outside the danger zone during operation. Including the
loading, unloading, transportation, etc.

Safety Label Identification
READ OPERATOR’S MANUAL
Carefully read Operator’s Manual before handling the machine. Observe instructions
and safety rules when operating.
CAUTION:
For emergency stopping, raise the park brake lever.

WARNING: AVOID INJURY FROM EXPLOSION
Do not place gas container inside cargo box bed when filling.
• Place gas container on ground when filling.
WARNING: RIDERS CAN FALL OFF AND BE KILLED
RIDERS CAN FALL OFF AND BE KILLED
⚫Maximum of one person to a seat.
⚫No riders in box or anywhere else.
ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• Read operator’s manual.
• Drive very slowly when turning.
• Always use brakes going down a slope. Vehicle can takeoff (freewheel) downhill.

• No loads heavier than 1000kg in vehicle cargo box. Spread load evenly. Tie loads
down.
• Reduce speed and load on rough or hilly ground
DANGER
To avoid injury from electrical burns or battery explosion
• Read the operator’s manual.
• Turn key off, press directional control switch into Park(P), and remove key.
• Move the power switch to the OFF position.
• Never disconnect a circuit under load at a battery terminal.
• Remove all jewelry (rings, watches etc.).
• Use insulated tools only.
• Disconnect batteries, as shown, to avoid unintentional starting of vehicle. Pay close
attention to polarities when connecting batteries. Always connect the red end of the cable to
the positive (+) post and the black end of the cable to the negative (-) post.

WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH.
YOUNG DRIVERS INCREASE CHANCE OF DEATH
Young drivers may not be able to control vehicle.
• No drivers younger than 16 years old.
Before leaving vehicle:
• Shift to P(Park).
• Set park brake.
• Remove key.
DANGER/POISON
Explosive Gases
Cigarettes, flames or sparks could cause the batteries to explode. Always shield eyes
and face from the batteries. Do not charge or adjust poor connections without proper
instruction and training. Keep vent caps tight and level.
Causes Severe Burns
Contains sulfuric acid. Avoid contact with skin, eyes or clothing. In event of an accident,
flush with water and call a physician immediately. Keep out of reach of children.

CAUTION: HELP PREVENT INJURY WHEN DUMPING LOADS
⚫Operate dump with machine stationary and parking brake locked: Never dump while
moving.
⚫Operate dump on level ground only.
⚫Do not place hands behind seat when lowering box.
DANGER
To avoid injury from batteries and motor exploding or electrical arcing/shock:
Place power switch in OFF position before servicing batteries or when towing.
Do not tow in excess of 15 m.p.h. (24 km/h) or motor may rupture or disintegrate.