Toro 07390H Workman HDX-Auto User manual

FormNo.3419-710RevA
Workman®HDX-AutoUtility
Vehicle
ModelNo.07390—SerialNo.401420001andUp
ModelNo.07390H—SerialNo.401420001andUp
ModelNo.07390TC—SerialNo.401420001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3419-710*A

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Introduction
Thisutilityvehicleisintendedtobeprimarilyused
off-highwaytotransportpeopleandmaterialloads.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g239323
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1InstallingtheSteeringWheel...........................11
2ConnectingtheBattery...................................11
3CheckingtheFluidLevelsandTire
Pressure.......................................................12
4InstallingtheRolloverProtectionSystem
(ROPS).........................................................12
5ConnectingtheCVT-IntakeDuct....................12
6BurnishingtheBrakes....................................13
ProductOverview...................................................14
Controls...........................................................14
ControlPanel................................................16
InstrumentCluster.........................................16
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
PerformingDailyMaintenance..........................20
CheckingtheTirePressure...............................20
AddingFuel......................................................21
BreakinginaNewMachine..............................21
CheckingtheSafety-InterlockSystem..............22
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheCargoBed..................................24
StartingtheEngine...........................................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................25
ShuttingOfftheEngine.....................................25
UsingtheSpeed-RangeControl......................26
UsingtheDifferentialLock................................26
UsingtheHydraulicControl..............................27
AfterOperation....................................................29
AfterOperationSafety......................................29
TransportingtheMachine.................................29
TowingtheMachine..........................................30
TowingaTrailer................................................30
Maintenance...........................................................31
RecommendedMaintenanceSchedule(s)...........31
MaintainingtheMachineunderSpecial
OperatingConditions....................................33
Pre-MaintenanceProcedures..............................33
MaintenanceSafety..........................................33
PreparingtheMachineforMaintenance............33
UsingtheBedSupport......................................33
RemovingtheFullBed......................................34
InstallingtheFullBed........................................35
RaisingtheMachine.........................................36
RemovingandInstallingtheHood....................36
Lubrication..........................................................37
GreasingtheBearingsandthe
Bushings.......................................................37
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirFilter.......................................39
ServicingtheEngineOil....................................39
CheckingtheOil-Pressure-Warning
Light..............................................................41
ServicingtheSparkPlugs.................................42
FuelSystemMaintenance...................................42
InspectingtheCarbonCanisterAir
Filter..............................................................42
ReplacingtheFuelFilter...................................42
InspectingFuelLinesandConnections.............43
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheFuses..........................................44
Jump-StartingtheMachine...............................44
ServicingtheBattery.........................................45
DriveSystemMaintenance..................................46
InspectingtheTires..........................................46
CheckingtheT orqueoftheWheel
Nuts..............................................................46
CheckingtheFrontWheelAlignment................46
MaintainingtheTransmission...........................47
MaintainingtheDifferentialandAxles...............51
CoolingSystemMaintenance..............................52
CoolingSystemSafety.....................................52
CheckingtheEngine-CoolantLevel..................52
RemovingDebrisfromtheCooling
System..........................................................53
ChangingtheEngineCoolant...........................53
BrakeMaintenance.............................................54
CheckingtheBrake-FluidLevel........................54
AdjustingtheParkingBrake..............................55
AdjustingtheBrakePedal.................................56
ControlsSystemMaintenance.............................57
ConvertingtheSpeedometer............................57
HydraulicSystemMaintenance...........................57
HydraulicSystemSafety...................................57
CheckingtheHydraulic-FluidLevel...................57
ReplacingtheHydraulicFilter...........................59
ChangingtheHydraulicFluid............................59
RaisingtheCargoBedinanEmergency...........60
Cleaning..............................................................62
WashingtheMachine.......................................62
Storage...................................................................62
StorageSafety..................................................62
StoringtheMachine..........................................62
Troubleshooting......................................................64
3

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol(Figure2),whichmeansCaution,Warning,
orDanger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepthemachineasafedistanceawayfrom
bystanderswhileitismoving.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicingorfueling.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
decal93-9868
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
decal93-9879
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
5

decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal105-7977
105–7977
1.Tank2.Pressure
decal106-2353
106-2353
1.Electricalpowerpoint
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal106-7767
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
6

decal115-2282
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine,donotcarry
passengersinthecargobed,keeparmsandlegsinsideofthemachineatalltimes,anduseseatbeltsandhandholds.
decal115-7723
115-7723
1.Warning—thehydraulic-uidpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
decal115-7739
115-7739
1.Falling,crushinghazard,bystanders—noridersonmachine
decal115-7756
115-7756
1.High-owhydraulics—engaged
decal121-9776
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeyfromthekeyswitchbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—shutofftheenginebeforerefuelingthemachine.
7

decal121-9890
121-9890
1.Parkingbrake4.Cylinderretract7.Fast
2.Hydraulicsystem—unlock5.Cylinderextend8.Slow
3.Hydraulicsystem—lock6.Transport
decal127-8620
127-8620
1.Headlights4.Horn7.Engine—start
2.Differentiallock—lock5.Engine—shutoff8.Brake
3.Differentiallock—unlock6.Engine—run
8

decal127-8626a
127-8626
1.Powertakeoff(15A)5.Differentiallock(15A)
2.Startengine(10A)6.Speedometer(10A)
3.Hazardlights(10A)7.Headlightsandrearlights
(15A)
4.Engineignition(10A)8.Horn(30A)
decal136-1163
136-1163
1.Donotexceedatransport
loadof1591kg(3,500lb).
2.Donotexceedatongue
weightof273kg(600lb).
decal138-3371
138-3371
1.Park4.Low
2.Reverse5.Drive
3.Neutral6.Attention—readthe
Operator’sManual;stop
themachinebefore
changinggears.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Steeringwheel1
Cover1
1Washer(5/8inch)1
Installthesteeringwheel(TCandH
modelsonly).
2Nopartsrequired–Connectthebattery(TCandHmodels
only).
3Nopartsrequired–Checktheuidlevelsandtirepressure.
ROPSframe1
4Flange-headbolt(1/2x1-1/4inches)6
MounttheRolloverProtectionSystem
(ROPS).
5Nopartsrequired–Connectthecontinuously-variable
transmissionintakeduct.
6Nopartsrequired–Burnishthebrakes.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthemachine.
OperatorTrainingMaterial1Viewbeforeoperatingthemachine.
CVTKit121-98531ConnecttheCVTIntakeDuct(TCandHModelsOnly)
CVTAdapter127-87501ConnecttheCVTIntakeDuct(TCandHModelsOnly)
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
10

1
InstallingtheSteering
Wheel
TCandHModelsOnly
Partsneededforthisprocedure:
1Steeringwheel
1Cover
1Washer(5/8inch)
Procedure
1.Ifthecoverisinstalled,removeitfromthehub
ofthesteeringwheel(Figure3).
2.Removethenutfromthesteeringshaft(Figure
3).
3.Slidethesteeringwheelandwasherontothe
steeringshaft(Figure3).
4.Securethesteeringwheeltotheshaftwiththe
nutandtightenitto27to34N∙m(20to25ft-lb).
5.Installthecoveronthesteeringwheel(Figure3).
g024240
Figure3
1.Cover4.Steeringwheel
2.Nut5.Steeringshaft
3.Washer(5/8inch)
2
ConnectingtheBattery
TCandHModelsOnly
NoPartsRequired
Procedure
WARNING
Incorrectlyroutingthebatterycablecould
damagethemachineandcables,causing
sparks.Sparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
•Alwaysdisconnectthenegativebattery
cable(black)beforedisconnectingthe
positivebatterycable(red).
•Alwaysconnectthepositivebatterycable
(red)rst.
1.Squeezethebatterycovertoreleasethetabs
fromthebatterybase(Figure4).
g010326
Figure4
1.Batterycover
2.Removethebatterycoverfromthebatterybase
(Figure4).
3.Connectthepositivebatterycable(red)tothe
positive(+)terminalofthebatteryandsecure
thecablewiththeboltsandnuts(Figure5).
11

g026250
Figure5
1.Insulatorboot(positive
batterycable)
3.Negativebatterycable
(black)
2.Negativebatterypost
4.Slidetheinsulatorbootoverthepositive
terminal.
Note:Theinsulatorbootpreventsapossible
short-to-groundfromoccurring.
5.Connectthenegativebatterycable(black)tothe
negative(–)terminalofthebatteryandsecure
thecablewithboltsandnuts.
6.Alignthebatterycovertothebatterybase
(Figure4).
7.Squeezethebatterycover,alignthetabsto
thebatterybase,andreleasethebatterycover
(Figure4).
3
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter
yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page40).
2.Checkthetransmission-uidlevelbeforeyou
rststarttheengine;refertoCheckingthe
Transmission-FluidLevel(page47).
3.Checktheengine-coolantlevelbeforeyou
rststarttheengine;refertoCheckingthe
Engine-CoolantLevel(page52).
4.Checkthebrake-uidlevelbeforeyourststart
theengine;refertoCheckingtheBrake-Fluid
Level(page54).
5.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page20).
4
InstallingtheRollover
ProtectionSystem(ROPS)
Partsneededforthisprocedure:
1ROPSframe
6Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)
thread-lockingcompoundtothethreadsofthe6
ange-headbolts(1/2x1-1/4inches).
2.AligneachsideoftheROPSwiththemounting
holesoneachsideofthemachineframe(Figure
6).
g009812
Figure6
1.ROPSmountingbracket2.Flange-headbolt(1/2x
1-1/4inches)
3.SecuretheROPSmountingbrackettothe
machineframeusing3ange-headbolts(1/2x
1-1/4inches)oneachside(Figure6).
4.Torquetheange-headbolts(1/2x1-1/4inches)
to115N∙m(85ft-lb).
12

5
ConnectingtheCVT-Intake
Duct
NoPartsRequired
Procedure
Important:Removetheplasticbagcoveringthe
endoftheCVTductbeforestartingtheengine.
TheCVTKit(PartNo.121-9853)andAdapterKit
(PartNo.127-8750)arerequiredforthisprocedure.
1.Loosenthehoseclampsecuringtheplasticbag
attheendoftheCVT-intakehoseandremove
thebag.
2.Raisethecargobedbyperformingthefollowing:
A.Engagetheparkingbrake.
B.Starttheengine.
C.Movethehydraulic-liftleverrearwardto
raisethecargobox.
D.Shutofftheengine.
E.Removethebedsupportfromthestorage
bracketsonthebackoftheROPSpanel
andinstallthesupportontothecylinderrod
ofthebed-liftcylinder;refertoUsingthe
BedSupport(page33).
3.AligntheCVT-intakehoseontotheintake-tube
connectoratthebacksideoftheROPSpanel
andtightenthehoseclamp(Figure7).
g026251
Figure7
1.CVT-intakehose3.Intake-tubeconnector
2.Hoseclamp
4.Removethebedsupport,lowerthebed,shutoff
theengine,andremovethekey.
6
BurnishingtheBrakes
NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem,
burnishthebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe
brakestorapidlystopthemachinewithout
lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute
betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith454kg(1,000
lb).
13

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AcceleratorPedal
Usetheacceleratorpedal(Figure8)tovarytheground
speedofthemachinewhenthetransmissionisin
gear.Pressingdowntheacceleratorpedalincreases
theenginespeedandgroundspeed.Releasingthe
pedaldecreasestheenginespeedandgroundspeed.
g024307
Figure8
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure8).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin25mm(1
inch)ofthemachineoorboard,adjustor
repairthebrakes.
TransmissionLever
Usethetransmissionlever(Figure9)toshiftthe
transmissionbetweenP(PARK),R(REVERSE),N
(NEUTRAL),L(LOWFORWARD),andD(DRIVE)ground
operation.
Important:Donotshiftthetransmissiontothe
REVERSE,LOW,orDRIVEgearunlessthemachine
ismotionlessandtheengineisatlowidle;
otherwise,youcoulddamagethetransmission.
g028609
Figure9
1.Transmissionlever4.N(neutral)
2.P(park)5.L(lowforward)
3.R(reverse)6.D(drive)
14

Parking-BrakeLever
Wheneveryoushutofftheengine,engagethe
parkingbrake(Figure10)topreventthemachinefrom
accidentallymoving.Ifthemachineisparkedona
steepgrade,ensurethatyouengagetheparking
brake.
•Toengagetheparkingbrake,pullbackonthe
parking-brakelever.
•Todisengagetheparkingbrake,pushthe
parking-brakeleverforward.
Note:Disengagetheparkingbrakebefore
movingthemachine.
•Ifyouparkthemachineonasteepuphillor
downhillgrade,shiftthetransmissionintoP(PARK)
andengagetheparkingbrake.Placechocksat
thedownhillsideofthewheels.
g028610
Figure10
1.Parking-brakelever
Hydraulic-LiftLever
Thehydraulicliftraisesandlowersthebed.Move
thehydraulic-liftleverrearwardtoraisethebed,and
forwardtolowerit(Figure11).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1to2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftintheraise
orlowerpositionformorethan5seconds,once
thecylindersreachtheendoftheirtravel.
g024361
Figure11
1.Lowerthebed4.Unlocked
2.Raisethebed5.Hydraulic-liftlock
3.Locked6.Hydraulic-liftlever
Hydraulic-LiftLock
Thehydraulic-liftlocksecurestheliftlever,sothatthe
hydrauliccylindersdonotoperatewhenthemachine
isnotequippedwithabed(Figure11).Italsolocksthe
liftleverintheONpositionwhenusingthehydraulics
forattachments.
Speed-RangeLever
Usethespeed-rangelever(Figure12)toselect1of
the4work-speedrangesforprecisecontrolofthe
maximumgroundspeedoratransportspeedrange
formovingthemachinebetweenjobsites.
g024320
Figure12
1.Speed-rangelever4.C(mid-highrange)
2.T(transportrange)5.B(mid-lowrange)
3.D(highrange)6.A(lowrange)
15

ControlPanel
g024365
Figure13
1.High-owhydraulics
switch(TCmodelsonly)
6.Off
2.Lightswitch7.On
3.Differentialswitch8.Start
4.Hornbutton(TCmodels
only)
9.Powerpoint
5.Keyswitch
High-FlowHydraulicsSwitch
TCModelsOnly
Pushtheswitchdowntostartthehigh-owhydraulics
andpushtheswitchuptoshutoffthehydraulics
(Figure13).
Note:Youmustsetthehigh-owhydraulicsswitchto
theOFFpositiontostarttheengine.
LightSwitch
Pushthelightswitch(Figure13)totogglethe
headlightsonoroff.
Differential-LockSwitch
Thedifferential-lockswitchallowsyoutolocktherear
axleforincreasedtraction.Pushthedifferential-lock
switch(Figure13)totogglethedifferentiallockonor
off.
Note:Youmaylockandunlockthedifferentialwhile
themachineisinmotion.
HornButton
InternationalModelsOnly
Thehornbuttonislocatedonthecontrolpanel(Figure
13).Pressthehornbuttontosoundthehorn.
KeySwitch
Usethekeyswitch(Figure13)tostartandshutoffthe
engine.T oshutofftheengine,rotatethekeyswitch
counterclockwisetotheOFFposition.
Thekeyswitchhas3positions:OFF,RUN,and
START.RotatethekeyswitchclockwisetotheSTART
positiontoengagethestartermotor.Releasethekey
switchwhentheenginestarts.Thekeyswitchmoves
automaticallytotheONposition.
PowerPoint
Usethepowerpoint(Figure13)topoweroptional12
Velectricalaccessories.
InstrumentCluster
g024370
Figure14
1.Tachometer5.Charge-indicatorlight
2.Hourmeter6.Check-enginelight
3.Speedometer7.Low-oilpressurelight
4.Fuelgauge8.Coolant-temperature
gauge
Tachometer
Thetachometerdisplaysthespeedoftheengine
(Figure14).
Note:Thewhitetriangleindicatesthedesiredengine
speedfor540rpmPTOoperation.
16

g024371
Figure15
1.Enginespeed(rpm)2.3,300rpmfor540rpm
PTOoperation
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure14)startsto
functionwheneveryourotatethekeyswitchtotheON
positionoriftheengineisrunning.
Speedometer
Thespeedometerregistersthegroundspeedofthe
machine(Figure14).Thespeedometerisinmph,but
youcaneasilyconvertittokm/h;refertoConverting
theSpeedometer(page57).
Check-EngineLight
Thecheck-enginelight(Figure14)illuminatestonotify
theoperatorofanenginemalfunction.
ContactyourauthorizedT orodistributor.
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure14)illuminates
iftheengine-oilpressuredropsbelowasafelevel
whiletheengineisrunning.
Important:Ifthelightickersorremainson,
stopthemachine,shutofftheengine,andcheck
theoillevel.Iftheoillevelislow,butadding
oildoesnotcausethelighttogooutwhenthe
engineisstarted,shutofftheengineimmediately,
andcontactyourAuthorizedServiceDealerfor
assistance.
Checktheoperationofthewarninglightsasfollows:
1.Engagetheparkingbrake.
2.TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.
Note:Theoil-pressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthe
systemthatyoumustrepair.
Note:Ifenginewasjustshutoff,itmaytake1
to2minutesforthelighttocomeon.
Coolant-TemperatureGaugeandLight
Thecoolant-temperaturegaugeandlightregistersthe
coolanttemperatureintheengineandoperatesonly
whenthekeyswitchisinONposition(Figure14).The
indicatorlightblinksrediftheengineoverheats.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.
ItdisplaysonlywhenkeyswitchisintheONposition
(Figure14).Theredsegmentofthedisplayindicates
alow-fuellevelandtheashingredlightindicatesthat
thefuelinthetankisnearempty.
17

PassengerHandhold
Thepassengerhandholdislocatedonthedashboard
(Figure16).
g009815
Figure16
1.Passengerhandhold2.Storagecompartment
Seat-AdjustmentLever
Youcanadjusttheseatforwardandrearwardforyour
comfort(Figure17).
g021227
Figure17
1.Seat-adjustmentlever
18

Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Overallwidth160cm(63inches)
Withoutbed:326cm(128inches)
Withfullbed:331cm(130inches) Overalllength
With2/3bedinrear-mountinglocation:346cm(136inches)
Model07390:866kg(1,905lb)
Model07390H:866kg(1,905lb) Baseweight(dry)
Model07390TC:887kg(1,951lb)
Model07390:1498kg(3,295lb)
Model07390TC:1477kg(3,249lb)
Ratedcapacity(includes91kg(200lb)operator,
91kg(200lb)passenger,andloadedattachment)
Model07090H:1498kg(3,298lb)
Maximumgrossvehicleweight(GVW)2363kg(5,210lb)
Tongueweight:272kg(600lb)
TowcapacityMaximumtrailerweight:1587kg(3,500lb)
Groundclearance18cm(7inches)withnoload
Wheelbase118cm(70inches)
Front:117cm(46inches)
Wheeltread(centerlinetocenterline)Rear:121cm(48inches)
Height191cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora
listofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
19

Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Ensurethatyouandyourpassengersdonot
exceedthenumberofhandholdsequippedonthe
machine.
•Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand
replaceallillegibleormissingdecals.Donot
operatethemachineunlesstheyarepresentand
functioningproperly.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page31).
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Fronttiresairpressurespecication:220kPa(32
psi)
Teartiresairpressurespecication:124kPa(18
psi)
Important:Checkthetirepressurefrequently
toensureproperination.Ifthetiresarenot
inatedtothecorrectpressure,thetireswillwear
prematurelyandmaycausethe4-wheeldriveto
bind.
Figure18showsanexampleoftirewearcausedby
under-ination.
g010294
Figure18
1.Under-inatedtire
Figure19showsanexampleoftirewearcausedby
over-ination.
g010293
Figure19
1.Over-inatedtire
20