Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1InstallingtheSteeringWheel...........................11
2ConnectingtheBattery...................................11
3CheckingtheFluidLevelsandTire
Pressure.......................................................12
4InstallingtheRolloverProtectionSystem
(ROPS).........................................................12
5ConnectingtheCVT-IntakeDuct....................12
6BurnishingtheBrakes....................................13
ProductOverview...................................................14
Controls...........................................................14
ControlPanel................................................16
InstrumentCluster.........................................16
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
PerformingDailyMaintenance..........................20
CheckingtheTirePressure...............................20
AddingFuel......................................................21
BreakinginaNewMachine..............................21
CheckingtheSafety-InterlockSystem..............22
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheCargoBed..................................24
StartingtheEngine...........................................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................25
ShuttingOfftheEngine.....................................25
UsingtheSpeed-RangeControl......................26
UsingtheDifferentialLock................................26
UsingtheHydraulicControl..............................27
AfterOperation....................................................29
AfterOperationSafety......................................29
TransportingtheMachine.................................29
TowingtheMachine..........................................30
TowingaTrailer................................................30
Maintenance...........................................................31
RecommendedMaintenanceSchedule(s)...........31
MaintainingtheMachineunderSpecial
OperatingConditions....................................33
Pre-MaintenanceProcedures..............................33
MaintenanceSafety..........................................33
PreparingtheMachineforMaintenance............33
UsingtheBedSupport......................................33
RemovingtheFullBed......................................34
InstallingtheFullBed........................................35
RaisingtheMachine.........................................36
RemovingandInstallingtheHood....................36
Lubrication..........................................................37
GreasingtheBearingsandthe
Bushings.......................................................37
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirFilter.......................................39
ServicingtheEngineOil....................................39
CheckingtheOil-Pressure-Warning
Light..............................................................41
ServicingtheSparkPlugs.................................42
FuelSystemMaintenance...................................42
InspectingtheCarbonCanisterAir
Filter..............................................................42
ReplacingtheFuelFilter...................................42
InspectingFuelLinesandConnections.............43
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheFuses..........................................44
Jump-StartingtheMachine...............................44
ServicingtheBattery.........................................45
DriveSystemMaintenance..................................46
InspectingtheTires..........................................46
CheckingtheT orqueoftheWheel
Nuts..............................................................46
CheckingtheFrontWheelAlignment................46
MaintainingtheTransmission...........................47
MaintainingtheDifferentialandAxles...............51
CoolingSystemMaintenance..............................52
CoolingSystemSafety.....................................52
CheckingtheEngine-CoolantLevel..................52
RemovingDebrisfromtheCooling
System..........................................................53
ChangingtheEngineCoolant...........................53
BrakeMaintenance.............................................54
CheckingtheBrake-FluidLevel........................54
AdjustingtheParkingBrake..............................55
AdjustingtheBrakePedal.................................56
ControlsSystemMaintenance.............................57
ConvertingtheSpeedometer............................57
HydraulicSystemMaintenance...........................57
HydraulicSystemSafety...................................57
CheckingtheHydraulic-FluidLevel...................57
ReplacingtheHydraulicFilter...........................59
ChangingtheHydraulicFluid............................59
RaisingtheCargoBedinanEmergency...........60
Cleaning..............................................................62
WashingtheMachine.......................................62
Storage...................................................................62
StorageSafety..................................................62
StoringtheMachine..........................................62
Troubleshooting......................................................64
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