KOGANEI CORPORATION HV160E1-2 User manual

INSTRUCTION MANUAL Ver.1.0
BK-UV002Ver.1.0
HIGH CYCLE SOLENOID VALVE
Air Valve

Dimensions (mm)
Handling Instructions and Precautions
Flow Rate
Solenoid
Replacement
of valves
Continuously energized time
The high cycle solenoid valve
construction allows solenoid and
valve body can be removed from the
base (piping portion), which means
that the valve can easily be replaced
without removing the piping.
Loosen the 4 mounting screws on the
top of the valve, and remove the
solenoid and valve body from the
base.
In high cycle solenoid valves, ener-
gizing continuously for too long can
result in reduced performance or
valve shutdown. Continuously ener-
gized time should be limited to 30
seconds or less.
In addition, maintain the duty ratio
(ON time/OFF time) at 1.0 or below. If
your application requires continuous
energizing in excess of the above
recommendations, consult us.
The order code for the replacement
valve body only (including solenoid) is
HV160E1-2-M.
Caution: Do not attempt to dis-
assemble the valve body.
Solenoid
Lead wire: Red
40
1（P）
2-Rc1/4
54
10
48
10
2（A）
38
30
Approximately
300
4-M5×0.8 Depth 6
Mounting thread
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0200 400 600 800
MPa
Supply pressure
（MPa）
Flow rate R/min(ANR)
Valve outlet pressure
1MPa = 145psi., 1R/min = 0.0353ft.
3/min.
Internal circuit

Specifications
Operating Principle and Symbol
1（P） 2（A）
De-energized
Molded solenoid
Plate
Body
Base
Stopper
O-ring
Spring
Valve (seal)
Armature
Damper
Gasket
O-ring
1（P） 2（A）
Normally
closed (NC)
HIGH CYCLE
SOLENOID VALVE
Order Code
HV160E1-2 DC24V
The high cycle solenoid valve
supports improved equipment
performance.
■Simple poppet type structure offers
reliability.
Flat armature and separated valve reduce
shocks at valve seat and inertial mass to a
minimum, achieving reliability for high-
frequency operations.
■High durability offers huge
reductions in maintenance costs.
Offers long life of 500 million operations to
increase interval between maintenance
periods. Holds loss time to a minimum,
achieving highly efficient device operations.
Operating voltage range V 21.6〜26.4（24±10%）
Insulation resistance MΩOver 100
Color of lead wire Red
Operation type Direct acting type
Number of positions 2
Effective area〔Cv〕mm27.0〔0.39〕
Lubrication Not required
Proof pressure MPa {kgf/cm2} [psi.] 1.05 {10.7} [152]
Maximum operating frequency Hz 25
Shock resistance m/s2{G} Lateral direction 1373.0 {140.0}
Axial direction 294.2 {30.0}
Life cycle times Over 5×108
Media Air
Number of ports 2
Valve function Normally closed（NC）
Port size Rc 1/4
Operating pressure range MPa {kgf/cm2} [psi.] 0〜0.7 {0〜7.1} [0〜102]
Response time Note ON/OFF ms 10/5 or below
Operating temperature range (atmosphere and media) °C [°F]
5〜50 [41〜122]
Mounting direction Any
Mass g [oz.] 300 [10.58]
Item Model HV160E1-2
Specifications
Note: Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.] and rated voltage are
applied. Also, the use of a flywheel diode or similar circuit for surge suppression
increases the response time.
Type DC solenoid
Current（When rated voltage is applied）mA 420（10W）
Wiring and lead wire length Grommet type：300mm [11.8in.]
Item Rated voltage DC24V
Solenoid Specifications
Body Aluminum alloy (anodized)
Valve (seal) Synthetic rubber (urethane)
Armature Magnetic stainless steel
Damper Synthetic rubber (urethane)
Major Parts and Materials
Parts Materials