Komptec KT-90A User manual

Komptec GmbH. KT-90A User Manual v1.0a; 8 May, 2016
Page 1 of 52
KT-90A
HIGH PRESSURE AIR COMPRESSOR
User Manual

KT 90
Komptec GmbH. KT-90A User Manual Page 2 of 52 v1.0a; 8 May 2016
Index
1.!Introduction................................................................................................................................5!
1.1.!Quick Start Guide ...................................................................................................................5!
1.2.!Foreword.................................................................................................................................6!
1.3.!Documentation........................................................................................................................6!
1.4.!Warranty for within the European Union...............................................................................7!
1.5.!Disclaimer...............................................................................................................................7!
1.6.!Required Operator Training....................................................................................................8!
1.7.!Information for the User.........................................................................................................8!
1.8.!Obligations and notes for you as an operator .........................................................................8!
1.9.!Customer service ....................................................................................................................9!
1.10.!Serial Number .....................................................................................................................9!
1.11.!Instructional and training aids.............................................................................................9!
1.11.1.!Instruction for the operator.............................................................................................9!
1.11.2.!Examples of training topics..........................................................................................10!
1.12.!Symbols Used....................................................................................................................10!
2.!Product Description .................................................................................................................12!
2.1.!Intended Use.........................................................................................................................12!
2.2.!Construction..........................................................................................................................12!
2.2.1.!Air Filter............................................................................................................................12!
2.3.!Optional Equipment..............................................................................................................13!
2.3.1.!Block Heater for operation below +5°C.......................................................................13!
2.4.!Functional Description .........................................................................................................13!
3.!General safety ..........................................................................................................................15!
3.1.!Obligation of diligence .........................................................................................................15!
3.2.!Basic safety measures...........................................................................................................15!
3.2.1.!Principle; Intended Use ................................................................................................15!
3.2.2.!Responsibility ...............................................................................................................15!
3.2.3.!Personnel selection and qualification; fundamental obligations ..................................16!
3.2.4.!Safety instructions for certain operating phases...........................................................16!
3.2.5.!Notes on special types of hazard ..................................................................................18!
4.!EG-Konformitätserklärung ......................................................................................................20!
5.!Technical Specifications ..........................................................................................................21!
5.1.!Compressor System ..............................................................................................................21!
5.2.!Compressor Block ................................................................................................................21!

Komptec GmbH. KT-90A User Manual Page 3 of 52 v1.0a; 8 May 2016
5.3.!compressor oil.......................................................................................................................21!
5.4.!Connections ..........................................................................................................................21!
5.5.!Pneumatic Flow Diagram .....................................................................................................22!
6.!Transport and Installation ........................................................................................................23!
6.1.!Transport...............................................................................................................................23!
6.1.1.!Dimensions and Weight................................................................................................23!
6.1.2.!Transport to the Site .....................................................................................................23!
6.2.!Installation ...........................................................................................................................23!
6.2.1.!Conditions for Set-up....................................................................................................23!
6.3.!Placement..............................................................................................................................24!
7.!Start-up.....................................................................................................................................26!
7.1.!Checks before initial Start-up...............................................................................................26!
8.!Operation..................................................................................................................................27!
8.1.!Description of the controls ...................................................................................................27!
8.1.1.!Compressor...................................................................................................................27!
8.1.2.!Filling Hose ..................................................................................................................27!
8.2.!Adjusting and Setting ...........................................................................................................28!
8.2.1.!Operation ......................................................................................................................28!
8.2.1.1.!Starting the Motor....................................................................................................28!
8.2.1.2.!pressure buildup.......................................................................................................29!
8.2.1.3.!To Fill the pressure cylinder ....................................................................................29!
8.2.1.4.!Condensate Drain.....................................................................................................30!
8.2.1.5.!Turning off...............................................................................................................30!
8.2.1.6.!Complete the Filling process ...................................................................................31!
8.3.!Extended Storage..................................................................................................................31!
8.3.1.!Waste Disposal .............................................................................................................31!
9.!Troubleshooting .......................................................................................................................32!
9.1.!Tabular overview of possible malfunctions and suggestions to help eliminate the fault.....32!
9.1.1.!List of Faults.................................................................................................................32!
10.!Maintenance.............................................................................................................................34!
10.1.!Maintenance Plan ..............................................................................................................34!
10.2.!Filter changing log ............................................................................................................36!
10.3.!Maintenance Work ............................................................................................................37!
10.3.1.!Checking the Oil Level ................................................................................................37!
10.3.2.!Filter Change................................................................................................................38!
10.3.3.!Oil Change ...................................................................................................................39!
10.3.4.!Final pressure gauge check ..........................................................................................40!

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Komptec GmbH. KT-90A User Manual Page 5 of 52 v1.0a; 8 May 2016
1. Introduction
1.1. Quick Start Guide
SAFETY NOTICE!
• Read the User Manual before using the compressor
• The KT-90A should not be run continuously for more than 45 minutes
Before First Use
• Check that the Combi-Filter is installed
o KT-90A is shipped with the filter packed separately to maximize filter service life
• Insure the oil level is between top and bottom mark
o Clean dipstick, insert without treading
Before Turning On
• Check oil level
• If compressor is cold (less than 5°C), run for 5 minutes with output open, with no pressure
vessel attached, then turn off.
• Open Condensate Screws and drain condensate. Close Output Fill Valve
• Attach Pressure Vessel to be filled
Turn On Power
• Close both condensate screws
• Once output pressure rises to about 1500 psi (100 bar), slowly open the fill valve.
Finish Filling
• The Auto Shut off will turn off the compressor when target pressure is reached. Close the Fill
Valve.
• Slowly open the drain screws on the filling hose (if so configured) until the pressure is released
• Open Intermediate Condensate screw slowly, capture condensate and dispose of accordingly
• Open Final Condensate screw slowly, capture condensate and dispose of accordingly
• Unscrew pressure vessel

Komptec GmbH. KT-90A User Manual Page 6 of 52 v1.0a; 8 May 2016
1.2. Foreword
Dear Customer,
Thank you for choosing the KT 90A. The KT-90A includes an Auto Shut off
and an Hour Counter. The Auto Shut off will turn the compressor off when
the target cylinder reached the specified pressure, 200bar or 300bar. The hour
counter is useful in keeping to the maintenance schedule.
This manual is an aid to successful and safe operation of the compressor.
These materials are only for information purposes. Changes may be made
without prior notice. Please refer to the manual for compliance to regulations,
for accident prevention and environmental protection.
Keep this manual available where the compressor is in use. Any person who
is authorized to work on the compressor must have read the operating instruc-
tions.
The compressor has been built according to state of the art and recognized
safety regulations. Nevertheless, it can be hazardous.
Read this manual before using the compressor is in operation. It helps you:
• Prevent risks to the operator,
• Become familiar with the compressor,
• To avoid interference due to improper operation,
• To increase the life of the compressor,
• To avoid repair costs and downtime,
• To effectively use the compressor.
Komptec Kompressoren Technik GmbH
Gutenbergring 3, D-63110 Rodgau Germany
Phone. +49 6106 2661787
1.3. Documentation
To avoid errors in operation and to ensure trouble-free operation of the com-
pressor, the user guide must always be accessible.
The copyright in this manual and the material in this manual is owned by
Komptec Kompressoren Technik GmbH.
Copyright
©
2016 by Komptec Kompressoren Technik GmbH

Komptec GmbH. KT-90A User Manual Page 7 of 52 v1.0a; 8 May 2016
1.4. Warranty for within the European Union.
We warranty to the original owner of the KT 90A purchased from Komptec as new will
be free from manufacturing defects in materials and workmanship under normal use
within a period of (2) two years from date of purchase for an end user, or (90) ninety days
for a commercial user, provided it is operated and maintained according to instructions
and the user manual.
Our obligation under this warranty is limited, at our election expressly to the replacement
or repair of such parts from the manufacturer, or at a service center designated by us, who
have been found by the audit to be defective.
DISCLAIMERS:
This warranty does not cover damage due to negligence or improper use, including faulty
repairs by others and failure to implement reasonable and necessary maintenance. We
are not liable for any special, indirect, incidental or consequential damages of any kind,
including wage and transport costs in connection with the repair or replacement of defec-
tive parts.
NO WARRANTY, ORAL OR WRITTEN, EXPRESED OR IMPLIED, OTHER THAN
THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS KOMPTEC PROD-
UCT. KOMTEC DISCLAIMS ANY IMPLIED WARRANTY OF MERCHATABIL-
ITY OR FITNESS FOR A PARTICUALR USE OR PURPOSE, AND ALL OTHER
WARRANTIES. IN NO EVENT SHALL KOMPTEC BE LIABLE FOR ANY INCI-
DENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES OR FOR ANY
COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE
AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF
PROFITS.
1.5. Disclaimer
Based upon the Law on Technical Equipment (Product Safety Act) of 6 January 2004 (I,
p. 2, over p. 219), as amended on 8 November 2011 (I, p. 2178, calc. 2012 I, p 131)) the
following applies:
• Operation of the KT90A requires expertise and training, and is limited to applica-
tions defined by Komptec in this user manual.
• In the event of improper maintenance (servicing) or of ignoring the operating in-
structions, the owner assumes full responsibility for the functioning of the appli-
ance.
• For safety reasons, the device should be maintained and tested by an authorized
agent annually.
• The device must be serviced by experts. During maintenance (service) only orig-
inal spare parts may be used. The maintenance must be recorded.

Komptec GmbH. KT-90A User Manual Page 8 of 52 v1.0a; 8 May 2016
• In the event of damage caused by not complying with the above listed points,
Komptec GmbH is not liable. The warranty and liability claims or general terms
and conditions of Komptec GmbH are not changed by the guidelines listed above.
1.6. Required Operator Training
This manual must be read carefully:
• all compressor operators’ / maintenance personnel must read this entire manual with
due care and attention and observe the instructions/information contained herein.
• the operator must possess the required training for operation of the compressor and
read the manual.
1.7. Information for the User
The instruction manual must be read and used as follows:
• read this manual carefully, treat it as an essential part of the compressor;
• the instruction manual must be kept where it can readily be consulted by compressor
operators and maintenance staff
• keep the manual for the working life of the compressor
• make sure updates are incorporated in the manual
• make sure the manual is given to other users or subsequent owners in the event of
resale
• keep the manual in good condition and ensure its contents remain undamaged
• do not remove, tear or re-write any part of the manual for any reason
• keep the manual protected from dampness and heat
• if the manual is lost or partially damaged and its contents cannot be read, please request
a copy from the manufacturer.
1.8. Obligations and notes for you as an operator
The instruction manual is an integral part of the compressor. The operator shall ensure
that this manual is always available on the compressor and that the operator follows the
instructions.
In order to protect personnel against health hazard or other safety hazards, the operator is
obliged to inform his/her self on the safe and proper operation, maintenance and the
proper operation of the compressor.
The operator must arrange for the execution of a test run with testing of all safety equip-
ment in order to satisfy itself of the operational safety of the compressor.
The compressor has been built according to the prior art and the recognized safety regu-
lations. As an operator, you are obliged to adapt the compressor to the applicable current
safety regulations.

Komptec GmbH. KT-90A User Manual Page 9 of 52 v1.0a; 8 May 2016
It should be bourn in mind that the User Manual can never replace proper experience;
some maintenance jobs are particularly difficult and in this regard the manual only offers
general guidelines on the most important tasks, which must be carried out by personnel
with proper training (e.g. acquired during training courses run by the manufacturer).
1.9. Customer service
For technical information about Komptec’s products and their systematic application,
please contact customer service.
Should you have any questions about our products, please call our customer service de-
partment.
1.10. Serial Number
Please include the serial number from the nameplate on any inquiries. Specifying this
data ensures that you receive the correct information or the required spare parts.
1.11. Instructional and training aids.
1.11.1. Instruction for the operator
Any failure to comply with the safety instructions in this manual or on
the compressor can result in injury or death.
Read the KOMPTEC Instruction Manual. All compressor operators’ / mainte-
nance personnel must read this entire manual with due care and attention and
observe the instructions/ information contained herein.- the operator must
possess the required training for operation of the compressor and that he/she
has read the manual.
In addition to the operating instructions, applicable statutory and other regu-
lations for accident prevention and environmental protection and basic health
and safety requirements must be observed.
Such requirements may also include the handling of hazardous substances,
which affect provision / wearing of personal protective equipment.
Consider:
Operation of this compressor poses danger to life and limb when operated by
untrained personnel, or when operated when improperly mounted, maintained
or used.
The training of the operating personnel must be repeated every year!
Operator seminars, and art workshops are offered regularly by the manufac-
turer.

Komptec GmbH. KT-90A User Manual Page 10 of 52 v1.0a; 8 May 2016
The following are examples of topics for training as well as a form for con-
firmation of instruction.
1.11.2. Examples of training topics
1. For safety
• Accident prevention regulations
• General legislation
• General safety
• Measures in case of emergency
• Personal protective equipment
• Safety instructions for the operation of the plant
• Dealing with the safety devices of the system
• Safety devices in the vicinity of the plant
• Meaning of symbols and signs
• ________________________________
• ________________________________
2. To operate the plant
• Use the operating elements
• Explanation of the operating instructions for the operating personnel
• Special experience of the operator in handling the compressor
• The use of input materials, tools and auxiliary equipment
• ________________________________
• ________________________________
3. Servicing and maintenance requirements
• Regulative handling cleaning agents and lubricants
• Special experience of the operator for maintenance, servicing, cleaning
and maintenance of plant
• ________________________________
• ________________________________
1.12. Symbols Used
In the manual, the following terms and symbols for particularly important
information are used:
information
Special information regarding the economical use of the machine
Warning
Particular specifications or instructions and prohibitions to prevent damage
i

Komptec GmbH. KT-90A User Manual Page 11 of 52 v1.0a; 8 May 2016
Danger
Specifications or instructions and prohibitions to prevent personal injury or
substantial property damage
Mark
for performing an action by the operator
Enumeration
Hint
Useful hints and tips for the operator
●
F

Komptec GmbH. KT-90A User Manual Page 12 of 52 v1.0a; 8 May 2016
2. Product Description
2.1. Intended Use
The compressor is exclusively for compressing air at either an operating pressure of 3000
psi (200 bar) or 4500 psi (300 bar) with a maximum pressure of plus 10%. The compres-
sor block is not designed for continuous operation. The maximum duration must not ex-
ceed 45 minutes. Afterwards a rest time of 15 minutes is necessary. Any other use or
extended use is considered improper. The manufacturer is not liable for any resulting
damage. The risk is borne solely by the user.
It is expressly prohibited to draw gases other than atmospheric air.
The user must follow the operating instructions and comply with the inspection and
maintenance schedules.
The KT90A is tailored to the specific requirements of filling air tanks. Its construction
has been designed for this purpose.
2.2. Construction
The main structure of the compressor is made up of the following components:
Standard equipment high pressure compressor:
• housing
• drive
• Compressor block
• filter unit
• filling unit
Standard accessories:
• Filling hose for 300 bar and 200
• an intake filter (in housing)
• a high-pressure compressed air filter with filter cartridge
• On-off switch
• Auto Shut Off
• Hour Counter
2.2.1. Air Filter
The filter unit includes both a physical water separator, and a cartridge with material for
adsorption of water vapor as well as activated carbon for odor filtration. The cartridge
has both shelf life and usage life limitations, and needs to to be changed regularly.
i

Komptec GmbH. KT-90A User Manual Page 13 of 52 v1.0a; 8 May 2016
The service life of the filter cartridge is 10 hours for breathing air applications and 40
hours of operation for industrial air applications. Filter changes should be recorded in the
service log (Section 10.2).
An optional cartridge is offered for industrial-only applications. This cartridge does not
have activated carbon, and may not be used for breathing air applications. Instead, it
increases the amount of material for absorption of water vapor, and offers a service life
of 50 hours.
The cartridges are vacuum packed and must be used within for 24 months of their seal
date. Once the cartridge is removed from its vacuum pack and put into service, it has a
one year life, independent of compressor usage.
2.3. Optional Equipment
2.3.1. Block Heater for operation below +5°C
If the temperature is anticipated to drop below 5°C, the block heater should be plugged
in. The compressor should be able operate down to -5°C with the use of the block heater,
although at temperatures below 0C, condensate may be subject to freezing.
2.4. Functional Description
Standard Equipment
The housing consists of the
base plate with the cover.
Most components are
mounted on the base plate.
The drive consists of a 230V
motor, a pulley and drive
belt.
The drive can also be a gas
motor with a V-belt pulley
and V-belts.

Komptec GmbH. KT-90A User Manual Page 14 of 52 v1.0a; 8 May 2016
The compressor block con-
sists of 3 compressor stages.
The filter unit consists of a
high-definition filter and the
condensate drain.
The intake filter is incorpo-
rated in the housing for the
KT-90A.
In the gasoline version of the
KT 90, an intake filter must be
mounted in the lid of the com-
pressor when used for com-
pressing breathing air.
The intake filter for the gaso-
line version of the compres-
sor must be mounted at least
1 m above the compressor.
The filling attachment con-
sists of: pressure gauge (1),
safety valve(2), pressure
switch(3) and fill port(4)

Komptec GmbH. KT-90A User Manual Page 15 of 52 v1.0a; 8 May 2016
3. General safety
3.1. Obligation of diligence
To ensure maximum working efficiency, Komptec has constructed the compressor with
carefully selected components and materials. The compressor is tested prior to delivery.
Continued compressor efficiency over time will also depend on proper use and mainte-
nance as per the instructions contained in this manual.
However, this safety can only be achieved in operational practice if all necessary
measures are taken. It is the obligation of the operator to follow these instructions and to
monitor their implementation.
The operator must in particular ensure that
− the compressor is only used as intended (see chapter description)
− the compressor is operated only in good working condition and safety equipment in
particular is checked regularly for proper functioning,
− required personal protective equipment for the operating, maintenance and repair
personnel are available and are in use,
− the user manual is always in a legible condition, is complete and is available at the
site of the compressor,
− only sufficiently qualified and authorized personnel operate the compressor and per-
form maintenance and repairs,
− the personnel are regularly instructed in all applicable questions regarding occupa-
tional safety and environmental protection and knows the operating instructions and
particularly the safety instructions contained therein,
− safety instructions and warnings are all mounted on the compressor are not removed
and remain legible.
3.2. Basic safety measures
3.2.1. Principle; Intended Use
The compressor has been built according to the prior art and the recognized safety regu-
lations. Nevertheless, danger to life and limb to the user and to third parties, or damage
to the compressor or other tangible assets can arise. The following table shows how this
manual is organized and when and what the individual sections are needed.
The compressor must be maintained in good working condition. In particular, faults that
can impair safety must be rectified immediately!
The compressor is intended exclusively for filling compressed air cylinders. Any other
use or extended use is considered improper. The manufacturer is not liable for any result-
ing damage. The risk is borne solely by the user.
Intended use also includes complying with the operating instructions and compliance with
the inspection and maintenance conditions.
3.2.2. Responsibility
The operating instructions must remain accessible and kept at hand at the compressor!

Komptec GmbH. KT-90A User Manual Page 16 of 52 v1.0a; 8 May 2016
In addition to the operating instructions are generally applicable statutory and other bind-
ing regulations for accident prevention and environmental protection which must be ob-
served.
All safety instructions and warnings at / on the compressor must be kept complete in a
legible condition!
Any changes to the compressor or its operating behavior must be immediately reported
to the appropriate authority!
Changes, additions or conversions to the compressor, which could impair safety must not
be carried out without the supplier's approval
Spare parts must meet the technical requirements specified by the manufacturer. This is
always guaranteed with original spare parts!
3.2.3. Personnel selection and qualification; fundamental obligations
Working with the compressor may only be carried out by qualified personnel.
Responsible parties for operation, maintenance and repair must be clearly identified!
Only authorized personnel should operate the compressor!
Make sure that training must be performed by an experienced person!
Work on electrical equipment of the compressor may only be performed by a qualified
electrician or by instructed persons under the direction and supervision of a qualified
electrician in accordance with regulations.
3.2.4. Safety instructions for certain operating phases
Normal operation
Insure that the compressor is operated only in safe conditions! The compressor may only
be operated when all protective devices and safety-related equipment, sound insulation
and intake devices are in place and functioning!
Check for externally visible damage in pressure vessels and filling hoses before operating
the compressor! Immediately report any changes (including the operating performance)
to the competent authority / person! Stop the machine immediately if there are any con-
cerns!
In case of malfunction, the compressor must be shut down immediately and secured!
Faults must be eliminated immediately!
Before switching on / starting the compressor, make sure that nobody can be endangered
by the compressor.
special works

Komptec GmbH. KT-90A User Manual Page 17 of 52 v1.0a; 8 May 2016
The ECC Machinery Directive provides the following definitions
• “Dangerous Zone”: any zone in side and/or near a machine in which the presence
of an exposed person constitutes a risk for his/her security and health
• “Exposed Person”: any person wholly or partially inside a Dangerous Zone
• “Operator”: the person(s) charged with the task of installing, running, maintaining,
cleaning, repairing and transporting the machine
Removing or tampering with any safety device is strictly forbidden
Maintenance and inspection must be performed in accordance with this manual! These
activities may only carry out by qualified personnel.
Before doing any work concerning the operation, production adjustment, upgrading or
setting of the compressor and its safety equipment and inspection, maintenance and re-
pair, the unit must be turned off in accordance with the operating manual and instructions
for maintenance work!
Disconnect the electrical supply prior to performing maintenance and repair work.
Cleaning of flexible hoses, connections and fittings at the beginning of maintenance is
important. Aggressive or flammable cleaning agents should not be used!
Before cleaning the compressor, cover all openings so that cleaning agents do not pene-
trate. Particularly at risk are electric motors and control boxes.
After cleaning the covers / seals must be removed completely!
If safety devices are removed during maintenance and repair, they must be replaced im-
mediately after completion of the maintenance and repair work, and all safety devices
must be checked.
Never place hands or introduce screwdrivers, keys or other tools into moving parts
Periodically check the info plates / labels and restore / replace them where necessary
The workplace must be clean, tidy and free from objects that might hinder movement
Operators must avoid carrying out “awkward” tasks in uncomfortable positions that might
result in imbalance.
Operators should be aware of the risks of entrapment caused by clothes or hair getting
caught up in moving parts; wear a cap to contain long hair.
Necklaces, bracelets and rings can be a source of danger
Workplace lighting must be adequate for the work in progress. Insufficient or excessive
lighting can generate risks.

Komptec GmbH. KT-90A User Manual Page 18 of 52 v1.0a; 8 May 2016
3.2.5. Notes on special types of hazard
Electric power
In case of faults in the electrical power supply, the system must be switched off immedi-
ately!
Work on electrical systems or equipment must be carried out by a qualified electrician or
by instructed persons under the direction and supervision of a qualified electrician.
The electrical equipment must be regularly inspected / checked. Defects such as loose
connections or scorched cables must be rectified immediately.
Pneumatics
All lines, hoses and fittings must be checked regularly for leaks and externally visible
damage! Damage must be eliminated immediately! Splashed oil may cause injury and
fire.
Insure that the system and any hoses are depressurized before starting any repair work!
Compressed air lines must be professionally installed and mounted! Do not interchange
connections! Fittings, length and quality of the hoses must comply with the requirements.
Hazard statements for dealing with the filter and pressure vessels
Never remove reservoir cap or pipe connection parts under pressure.
The KT-90A has a container (filter) for dynamic load. This pressure vessel may be oper-
ated under varying operating pressure. The pressure may vary between the atmospheric
and the maximum operating pressure.
We recommend replacing aluminum containers at least every 15 years.
This measure should be observed to ensure your own safety and that of your employees
and customers!
Check your pressure vessels regularly inside and outside for damage from corrosion.
Residual Risk Zones
DANGER: In some compressor zones there remain residual risks that were not possible
to eliminate at the design stage or for which safety guards could not be provided without
compromising the functionality of the compressor. To prevent accidents all operators
must be aware of the residual risks on this compressor.
There is a danger of polluting the intake air due to the possibility of mixing exhaust fumes
or lubricating oil vapors with the compressed air being produced.
Electrical danger. Install electrical connections to local codes and do not use in wet lo-
cations

Komptec GmbH. KT-90A User Manual Page 19 of 52 v1.0a; 8 May 2016
Danger from use of an Internal Combustion Engine. Observe the instructions in the man-
ual for the engine used.
Danger from heat generated by the exhaust of the Internal Combustion Engine. Wait 30
minutes after switching off the engine before carrying out maintenance work.
Danger derived from the noise emitted by the compressor
Fire Risk
Risk from contact with the drive belt
Risk from contact with the cooling fan
Danger of contact with the hose should the hose break during cylinder refill.

Komptec GmbH. KT-90A User Manual Page 20 of 52 v1.0a; 8 May 2016
4. EG-Konformitätserklärung
nach Anhang II A der EG-Maschinenrichtlinie 2006/42/EG
ANHANG II A sinngemäß der EG-Druckgeräterichtlinie 97/23/EG Anhang VII
Der Hersteller
KompTec Kompressoren Technik GmbH
Gutenbergring 3
D-63110 Rodgau
erklärt, dass der Hochdruckkompressor Typ
Komptec KT90
die Sicherheits- und Gesundheitsanforderungen der EG - Maschinenrichtlinie 2006/42/EG erfüllt.
Angewendete harmonisierte Normen:
- EN ISO 12100:2010
- DIN EN ISO 13850:2008
- DIN EN 12021:2014
- DIN EN ISO 13857:2008
- DIN EN 1012-1:2010
- DIN EN 60204-1:2006
Angewendete nationale Normen und technische Spezifikationen:
-AD 2000
Merkblätter
- TRG 400
Technische Regeln - Druckgase Abs. Füllanlagen
- TRG 401
Technische Regeln - Druckgase Abs. Einrichten von Füllan-
lagen
- TRG 402
Technische Regeln - Druckgase Abs. Betreiben von Füllanla-
gen
- TRG 790
Technische Regeln - Druckgase Abs. Prüfen von Füllanlagen
durch einen Sachkundige
Konstruktive Änderungen, die Auswirkungen auf die in der Betriebsanleitung angegebenen tech-
nischen Daten und den bestimmungsgemäßen Gebrauch haben, die Maschine also wesentlich verän-
dern, machen diese Konformitätserklärung ungültig!
Rodgau, Januar 2015
Ort, Datum (Unterschrift)
Michael Wittmann, Technische Betriebsleitung
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